A kind of liquid-liquid diphase stratified sampling device
Technical field
The utility model relates to a kind of liquid-liquid diphase stratified sampling device.
Background technology
To two kinds can stratified liquid potpourri sampling, while analyzing the composition of a kind of liquid wherein or physical property, need first sample is carried out to layering processing, isolate after detected sample, just can carry out relevant item analysis.
In prior art, need to pass through special equipment to the layering processing of two kinds of biased samples, or separate by the separation equipment arranging in analyser.In actual separation testing process, exist the many problems of storage.
1, directly to potpourri sampling, need carry out pre-service to biased sample, two kinds of liquid are separated to post analysis, make the workload of sample preparation large, sample easily loses, if contain volatile substances, easily causes component with actual inconsistent; Poisonous and harmful substances processing will be more difficult if.
If 2 enter and get respectively two-phase sample after process equipment carries out layering and analyze respectively until material, the potpourri that the sample of taking-up is a certain period, can not carry out instant analysis to the sample in flow process; If layering equipment is not set on corresponding equipment, will be difficult to sampling.
3, cannot replace online sample, cause the required replacement amount of sampling large.
Granted publication number is that the Chinese utility model patent of CN203011734U discloses " a kind of stratified liquid sampler ", it comprises staving, staving top is provided with case, case outer wall is connected by some elastic spring buckles with bucket outer wall, on case outer wall, be intervally distributed with liquid inflow port, in case, be provided with sealing gland, sealing gland top is provided with carries handle, carry pommel portion and stretch out case top, carry handle outer wall and be set with spring, described encloser inner wall top is withstood in the upper end of spring, and sealing gland upper surface is withstood in the lower end of spring seals itself and staving oral area; The described end of carrying handle is fixed with stainless steel wire, and stainless steel wire end is provided with draw ring.
But this stratified liquid sampler can only separating mineral foam lower floor liquid, the separation of the two-phase liquid mixture that liquid liquid is mixed is inapplicable.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of for the present situation of prior art can carry out real time sample so that the instant liquid-liquid diphase stratified sampling device detecting to the sample in technological process.
The utility model solves the problems of the technologies described above adopted technical scheme: this liquid-liquid diphase stratified sampling device, it is characterized in that comprising layering container, and the sidewall of this layering container is provided with injection port and sample tap; Described sample tap be positioned at described injection port above or below; The top of described layering container is provided with light constituent liquid outlet, and the bottom of described layering container is provided with heavies liquid outlet;
Described injection port connects sample feeding pipe, and described sample feeding pipe is provided with flowrate control valve; Described light constituent liquid outlet connects light constituent liquid discharge sample pipe, described heavies liquid outlet connects heavies liquid and goes out sample pipe, after described light constituent liquid discharge sample pipe and heavies liquid go out sample manifold collection, be communicated with manifold trunk, and light constituent liquid discharge sample pipe is identical with the height of described injection port with the height that heavies liquid goes out sample pipe Rendezvous Point; The exit position of described manifold trunk is higher than the height of described light constituent liquid outlet;
Described sample tap connects stopple coupon, and described stopple coupon is provided with sample cock.
Preferably, described sample tap has two, is respectively the heavies liquid sample tap that is positioned at described injection port below and the light constituent sample tap that is positioned at described injection port top; Accordingly, described stopple coupon has two, be respectively the light constituent liquid sampling pipe and the heavies liquid stopple coupon that is connected described heavies liquid sample tap that connect described light constituent liquid sampling mouth, described light constituent liquid sampling pipe is provided with the first valve, and described heavies liquid stopple coupon is provided with the second valve.
As improvement, described layering container from described light constituent liquid sampling mouth position to the volume between described light constituent liquid outlet be light constituent liquid sampling amount 3-10 doubly, and be not less than 10mL.If be less than above-mentioned low limit value, easily bad because of liquid layered, cause to take out in sample to be mixed with heavies liquid; If be greater than above-mentioned ceiling value, will make sampler do too greatly, uneconomical.
The volume of described layering container between position to the described injection port position of described heavies liquid sample tap is 3-10 times of described heavies liquid sampling amount, and is not less than 10mL.If be less than above-mentioned low limit value, easily bad because of liquid layered, cause to take out in sample to be mixed with light constituent liquid; If be greater than above-mentioned ceiling value, will make sampler do too greatly, uneconomical, be also not easy to use.
Further, described light constituent liquid sampling mouth is positioned at the 20-100mm place of described injection port top.Position, according to the whether easy layering of two kinds of liquid, is determined.Sample tap too approaches injection port, and light constituent liquid does not have cushion space, takes out in sample and may be mixed with heavies liquid; Too high, will make sampler volume become large, uneconomical being also not easy to operates.
The internal diameter of described layering container is 3 to 10 times of described sample feeding pipe internal diameter, and liquid flow velocity in layering container is slowed down, fully layering.Concrete internal diameter is determined than character per sample (whether easily layering), charging flow velocity.
Preferably, described layering container is placed perpendicular to horizontal line.
Described injection port is positioned at the middle part of described layering container.
Compared with prior art, liquid-liquid diphase stratified sampling device provided by the utility model can coordinate technological process will treat that layering detects sample and delivers in layering container online or intermittently, carry out continuous stratification, make the light constituent liquid that density is little be enriched in top, and the large heavies liquid of density is enriched in bottom, take out respectively as required heavies liquid and/or light constituent liquid for analyzing; And the liquid of two kinds of different densities after layering flows out from top and the bottom of layering container respectively, be pooled to and enter the downstream that liquid carries after manifold trunk or return to technological process.This layering is got on the material pipeline that device can be installed on technological process online, and continuous stratification, so just can detect immediately to the sample of online taking-up, to learn in time the ruuning situation of device.Before this sampler sample thief, without displacement separately, sampling replacement amount is few, and loss is few, and sample preparation workload is few; Also have simultaneously simple in structure, install simple for production, small investment, easily operation, sample is not contaminated, without the advantage such as rotten.
Brief description of the drawings
Fig. 1 is the floor map of the utility model embodiment.
Embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the utility model.
As shown in Figure 1, this liquid-liquid diphase stratified sampling device comprises that layering container 1 comprises the layering container 1 of column structure, and layering container 1 is placed perpendicular to horizontal line, and its center line overlaps with pedal line; The sidewall of this layering container is provided with injection port a and sample tap.Wherein, injection port a is positioned at the medium position of layering container.In the present embodiment, sample tap has two, is respectively the heavies liquid sample tap b that is positioned at described injection port a below and the light constituent sample tap c that is positioned at described injection port a top.The top of described layering container 1 is provided with light constituent liquid outlet d, and the bottom of described layering container is provided with heavies liquid outlet e.
In the present embodiment, be 5 times of light constituent liquid sampling amount to the volume between light constituent liquid outlet from light constituent liquid sampling mouth position, be about 15mL; The volume of layering container between position to the described injection port position of described heavies liquid sample tap is 6.8 times of described heavies liquid sampling amount, is 34mL, and light constituent liquid sampling mouth is positioned at 30mm place, injection port top.
Injection port a connects sample feeding pipe 2, and the internal diameter of layering container 1 is 25mm, and described sample feeding pipe internal diameter is 5mm, and the internal diameter of layering container 1 is 5 times of sample bore.Sample pipe 2 is provided with flowrate control valve 3; Flow control valve 3 is selected needle valve, and the flow rate of liquid that makes to enter layering container is slow, so that fully layering.Light constituent liquid outlet d connects light constituent liquid discharge sample pipe 4, heavies liquid outlet e connects heavies liquid and goes out sample pipe 5, light constituent liquid discharge sample pipe 4 and heavies liquid go out sample pipe 5 and collect rear connection manifold trunk 6, and light constituent liquid discharge sample pipe 4 and heavies liquid to go out the height that collects height that link position is Rendezvous Point f and described injection port a of sample pipe 5 and manifold trunk 6 identical; The exit position of manifold trunk is higher than light constituent liquid outlet d200mm, higher than the peak of layering container.
Sample tap connects stopple coupon, and stopple coupon is provided with sample cock.Corresponding to two sample taps in the present embodiment, stopple coupon also has two, is respectively the light constituent liquid sampling pipe 7 and the heavies liquid stopple coupon 8 that is connected heavies liquid sample tap b that connect light constituent liquid sampling mouth c; Wherein light constituent liquid sampling pipe 7 is provided with the first valve 9, and heavies liquid stopple coupon 8 is provided with the second valve 10.
The principle of work of this liquid-liquid diphase stratified sampling device is described below:
What process upstream flow process was sent here treats that stratified liquid enters in sample feeding pipe from high-pressure side, after flowrate control valve current limliting, enter the middle part of layering container from injection port, in quantizer, due to the difference of two kinds of liquid self gravitations, the heavies liquid that density is large deposits to layering container bottom under self gravitation effect, and the light constituent liquid that density is little swims in heavies liquid top; After the liquid in layering container is full of, the center line of phase interface, injection port and the light constituent liquid of discharge layering container and the Rendezvous Point of heavies liquid are positioned in same level; Light constituent liquid after layering flows out from the outlet of layering container top, flows out via going out sample pipe; The heavies liquid that density is large flows out from the heavies liquid outlet of layering container bottom, and light constituent liquid and heavies liquid enter manifold trunk after collecting, and are sent to downstream line or equipment.
In the accessible technological process of this liquid-liquid diphase stratified sampling device, to testing sample, real-time stratified sampling detects.In the time of needs continuous stratification, only need in the time that going into operation, open process unit flowrate control valve, mix up after flow, liquid in device forms in real-time update, be consistent with system, when sampling, need not replace again, can directly in light constituent stopple coupon, extract the fluid sample that density is little as required, or the sample that extracts the liquid that density is large from heavy constituent stopple coupon detects.Material after stratified sampling flows out from manifold trunk again, returns in technological process.
The device of this liquid-liquid diphase stratified sampling also can discontinuous operation.In such cases, flowrate control valve is only at sampling front opening, mix up flow, treat the fluid appropriate time that flows, by after liquid displacement in quantizer, component fluids stopple coupon extracts density little fluid sample on the lenient side as required again, extracts the large fluid sample of density from heavies liquid stopple coupon, closes the first valve and/or the second valve after taking sample.