CN203757234U - Hard steel tube and viscous tube coupled liquid delivery device - Google Patents

Hard steel tube and viscous tube coupled liquid delivery device Download PDF

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Publication number
CN203757234U
CN203757234U CN201420142584.1U CN201420142584U CN203757234U CN 203757234 U CN203757234 U CN 203757234U CN 201420142584 U CN201420142584 U CN 201420142584U CN 203757234 U CN203757234 U CN 203757234U
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pipeline
hard steel
steel pipe
viscoelastic
joint
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李晓辉
张宗伦
潘家保
程延海
王鹏远
蔡强
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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Abstract

本实用新型涉及一种适用于煤矿井下乳化液传输的硬质钢管和粘弹性管路耦合传输液体的装置,包括作为液体传输主体的硬质钢管,连接于两硬质钢管之间能够使管路实现自由弯曲变换的粘弹性管路,以及实现硬质钢管与粘弹性管路连接的管路接头和扣压螺母,该装置适用于井下乳化液泵站高压乳化液的低压降输送,输送管路系统集合了硬质钢管低压降和粘弹性管路易弯曲的优点,两者组合使用,能够符合井下复杂工况的要求,且未拼接的硬质钢管为单个体,运输方便,能够适应井下空间狭小的工作环境。

The utility model relates to a device for coupling and transmitting liquid between a hard steel pipe and a viscoelastic pipeline, which is suitable for underground emulsion transmission in coal mines. The viscoelastic pipeline that realizes free bending transformation, and the pipeline joint and buckle nut that realize the connection between the hard steel pipe and the viscoelastic pipeline, this device is suitable for the low-pressure drop delivery of high-pressure emulsion in underground emulsion pump stations, and the delivery pipeline system Combining the advantages of hard steel pipe low pressure drop and viscoelastic pipe Louis bending, the combination of the two can meet the requirements of complex working conditions in the underground, and the unspliced hard steel pipe is a single body, which is convenient for transportation and can adapt to the narrow space in the underground working environment.

Description

硬质钢管和粘弹性管路耦合传输液体的装置A device for coupling a hard steel pipe and a viscoelastic pipeline to transmit liquid

技术领域 technical field

本实用新型涉及一种管路耦合传输液体的装置,特别涉及一种适用于煤矿井下乳化液传输的硬质钢管和粘弹性管路耦合传输液体的装置。 The utility model relates to a device for coupling and transmitting liquid with a pipeline, in particular to a device for coupling and transmitting a liquid with a hard steel pipe and a viscoelastic pipeline, which is suitable for underground emulsion transmission in coal mines.

技术背景 technical background

目前,煤矿井下乳化液泵站系统均是通过具有粘弹性的高压胶管将乳化液输送到采煤工作面,进而驱动工作面的液压设备。这主要由于高压胶管的柔性特性,能够很好适应井下巷道不平整的复杂工况,同时,高压胶管可盘结在一起,运输方便,因而得到了广泛应用。然而,高压胶管是橡胶制胶层配合钢丝加强层而形成的粘弹性管路,即高压乳化液在通过高压胶管时,高压胶管会发生粘性变形和弹性变形,损耗乳化液的液压能,使得泵站出口处至工作面液压设备这一段传输距离中,出现较大压降。此外,高压胶管在高压乳化液传输过程中具有复杂的动态特性,这种特性难以消除和控制,严重影响工作面液压设备的响应速度和精度。硬质钢管传输液体则可以有效避免此类不足,但硬质钢管无法弯曲,难以适应井下巷道不平整复杂工况环境,较长的硬质钢管运输起来也相当不便。为解决以上不足,提出了本实用新型。 At present, the underground emulsion pumping station system of coal mines transports the emulsion to the coal mining face through a high-pressure hose with viscoelasticity, and then drives the hydraulic equipment on the working face. This is mainly due to the flexible characteristics of the high-pressure rubber hose, which can well adapt to the uneven and complex working conditions of the underground roadway. At the same time, the high-pressure rubber hose can be coiled together and is convenient for transportation, so it has been widely used. However, the high-pressure rubber hose is a viscoelastic pipeline formed by the rubber rubber layer and the steel wire reinforcement layer, that is, when the high-pressure emulsion passes through the high-pressure rubber hose, the high-pressure rubber hose will undergo viscous deformation and elastic deformation, and the hydraulic energy of the emulsion will be lost, making the pump In the transmission distance from the station exit to the hydraulic equipment of the working face, a large pressure drop occurs. In addition, the high-pressure rubber hose has complex dynamic characteristics in the process of high-pressure emulsion transmission, which is difficult to eliminate and control, which seriously affects the response speed and accuracy of the hydraulic equipment on the working face. Hard steel pipes for liquid transmission can effectively avoid such problems, but hard steel pipes cannot be bent, making it difficult to adapt to uneven and complex working conditions in underground roadways, and long hard steel pipes are also quite inconvenient to transport. In order to solve the above deficiencies, the utility model is proposed.

实用新型内容 Utility model content

本实用新型的目的在于克服现有技术的不足,提出一种硬质钢管和粘弹性管路耦合传输液体的装置,利用硬质钢管低压降和粘弹性管路易弯曲的优点,两者组合使用,能够符合井下复杂工况的要求,且拼接的硬质钢管为单个体,运输方便,能够适应井下空间狭小的工作环境。 The purpose of this utility model is to overcome the deficiencies of the prior art, and propose a device for coupling and transmitting liquid between a hard steel pipe and a viscoelastic pipe, which utilizes the advantages of the low pressure drop of the hard steel pipe and the easy bending of the viscoelastic pipe, and the two are used in combination. It can meet the requirements of complex underground working conditions, and the spliced hard steel pipe is a single body, which is convenient for transportation and can adapt to the working environment with narrow underground space.

本实用新型解决其技术问题所采用的技术方案是:一种硬质钢管和粘弹性管路耦合传输液体的装置,包括作为液体传输主体的硬质钢管,连接于两硬质钢管之间能够使管路实现自由弯曲变换的粘弹性管路,以及实现硬质钢管与粘弹性管路连接的管路接头和扣压螺母;所述硬质钢管包括主管体和连接于主管体两端的接头,所述接头的内径大于主管体的内径并设有内螺纹,主管体与接头的相接处设有能够安装密封圈的凹槽;所述粘弹性管路包括位于中间段的可自由弯曲的高压胶管,高压胶管的两端设有钢材质的连接结构,所述连接结构设有能够与扣压螺母连接的外螺纹,且其外端内部设有限位台阶;所述管路接头的一端设有外螺纹,与硬质钢管旋转连接,另一端设有限位轴肩与连接结构的限位台阶插接;所述扣压螺母的一端设有与管路接头连接的台阶孔,另一端设有与连接结构旋转连接的内螺纹。 The technical solution adopted by the utility model to solve the technical problem is: a device for coupling and transmitting liquid between a hard steel pipe and a viscoelastic pipeline, including a hard steel pipe as the main body of liquid transmission, which can be connected between the two hard steel pipes. The pipeline realizes the viscoelastic pipeline with free bending transformation, and the pipeline joint and buckle nut to realize the connection between the hard steel pipe and the viscoelastic pipeline; the hard steel pipe includes a main body and joints connected to both ends of the main body, and the The inner diameter of the joint is larger than the inner diameter of the main body and is provided with an internal thread, and the joint between the main body and the joint is provided with a groove for installing a sealing ring; the viscoelastic pipeline includes a freely bendable high-pressure rubber hose located in the middle section, The two ends of the high-pressure rubber hose are provided with a connecting structure made of steel, and the connecting structure is provided with an external thread that can be connected with a buckle nut, and a limit step is provided inside the outer end; one end of the pipeline joint is provided with an external thread, It is connected to the hard steel pipe in rotation, and the other end is provided with a limit shoulder to connect with the limit step of the connection structure; one end of the buckle nut is provided with a step hole connected to the pipe joint, and the other end is provided with a rotatable connection with the connection structure internal thread.

所述高压胶管采用内径10~30mm带有钢丝加强层的高压胶管。 The high-pressure rubber hose adopts a high-pressure rubber hose with an inner diameter of 10-30 mm and a steel wire reinforcement layer.

所述连接结构、接头以及管路接头的外表面均设有方便使用扳手安装预紧的平行截面。 The outer surfaces of the connecting structure, joints and pipeline joints are all provided with parallel sections for easy installation and pre-tightening with a wrench.

所述的硬质钢管的主管体、管路接头和粘弹性管路的内径一致,连接处均设置密封圈密封。 The inner diameters of the main body of the hard steel pipe, the pipe joint and the viscoelastic pipeline are the same, and the joints are all provided with sealing rings for sealing.

其传输方法为:以硬质钢管为传输主体,硬质钢管的连接部位采用可自由弯曲的粘弹性管路,实现高压乳化液在煤矿复杂巷道环境下的低压降输送。 The transmission method is as follows: the hard steel pipe is used as the main body of the transmission, and the connection part of the hard steel pipe adopts a viscoelastic pipeline that can be bent freely to realize the low-pressure drop transportation of the high-pressure emulsion in the complex tunnel environment of the coal mine.

本实用新型的有益效果是:一种硬质钢管和粘弹性管路耦合传输液体的装置,适用于井下乳化液泵站高压乳化液的低压降输送,输送管路系统集合了硬质钢管低压降和粘弹性管路易弯曲的优点,两者组合使用,能够符合井下复杂工况的要求,且未拼接的硬质钢管为单个体,运输方便,能够适应井下空间狭小的工作环境。 The beneficial effects of the utility model are: a device for coupling transmission of a hard steel pipe and a viscoelastic pipeline, which is suitable for low-pressure drop transportation of high-pressure emulsion in an underground emulsion pump station, and the delivery pipeline system integrates a hard steel pipe with low pressure drop The combination of the advantages of viscoelastic and viscoelastic pipes can meet the requirements of complex working conditions in the mine, and the unspliced hard steel pipe is a single body, which is convenient for transportation and can adapt to the working environment of the narrow space in the mine.

附图说明 Description of drawings

下面结合附图及实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

附图1是硬质钢管和粘弹性管路耦合传输液体的装置的结构示意图。 Accompanying drawing 1 is the structural schematic diagram of the device for coupling the hard steel pipe and the viscoelastic pipeline to transmit the liquid.

附图2是硬质钢管和粘弹性管路耦合传输液体的装置的弯曲状态结构示意图。 Accompanying drawing 2 is the structure schematic diagram of the bending state of the device for coupling the rigid steel pipe and the viscoelastic pipeline to transmit the liquid.

附图3 硬质钢管横截面图。 Accompanying drawing 3 is the cross-sectional view of the hard steel pipe.

附图4 管路接头横截面图。 Attached Figure 4 is a cross-sectional view of the pipeline joint.

附图5 粘弹性管路横截面图。 Figure 5 is a cross-sectional view of the viscoelastic pipeline.

附图6 是硬质钢管和粘弹性管路耦合传输液体的装置的实施例结构示意图。 Accompanying drawing 6 is a structural schematic diagram of an embodiment of a device for coupling a hard steel pipe and a viscoelastic pipeline to transport liquid.

图中,1.硬质钢管,1-1.主管体,1-2.接头,2.管路接头,3.扣压螺母,4.粘弹性管路,4-1.高压胶管,4-2.连接结构,5.密封圈。 In the figure, 1. Hard steel pipe, 1-1. Main body, 1-2. Joint, 2. Pipe joint, 3. Buckle nut, 4. Viscoelastic pipeline, 4-1. High-pressure rubber hose, 4-2 . Connection structure, 5. Sealing ring.

具体实施方式 Detailed ways

在附图中,一种硬质钢管和粘弹性管路耦合传输液体的装置,包括作为液体传输主体的硬质钢管1,连接于两硬质钢管1之间能够使管路实现自由弯曲变换的粘弹性管路4,以及实现硬质钢管1与粘弹性管路4连接的管路接头2和扣压螺母3;所述硬质钢管1包括主管体1-1和连接于主管体1-1两端的接头1-2,所述接头1-2的内径大于主管体1-1的内径并设有内螺纹,主管体1-1与接头1-2的相接处设有能够安装密封圈5的凹槽;所述粘弹性管路4包括位于中间段的可自由弯曲的高压胶管4-1,高压胶管4-1的两端设有钢材质的连接结构4-2,所述连接结构4-2设有能够与扣压螺母3连接的外螺纹,且其外端内部设有限位台阶;所述管路接头2的一端设有外螺纹,与硬质钢管1旋转连接,另一端设有限位轴肩与连接结构4-2的限位台阶插接;所述扣压螺母3的一端设有与管路接头2连接的台阶孔,另一端设有与连接结构4-2旋转连接的内螺纹。 In the accompanying drawings, a device for coupling and transmitting liquid between a hard steel pipe and a viscoelastic pipeline, including a hard steel pipe 1 as the main body of liquid transmission, which is connected between two hard steel pipes 1 so that the pipeline can be freely bent and transformed The viscoelastic pipeline 4, and the pipeline joint 2 and buckle nut 3 to realize the connection between the hard steel pipe 1 and the viscoelastic pipeline 4; the hard steel pipe 1 includes a main pipe body 1-1 and two pipes connected to the main pipe body 1-1 The joint 1-2 at the end, the inner diameter of the joint 1-2 is larger than the inner diameter of the main body 1-1 and is provided with internal threads, and the joint between the main body 1-1 and the joint 1-2 is provided with a sealing ring 5 Groove; the viscoelastic pipeline 4 includes a freely bendable high-pressure rubber hose 4-1 located in the middle section, and the two ends of the high-pressure rubber hose 4-1 are provided with a steel connecting structure 4-2, and the connecting structure 4- 2 is provided with an external thread that can be connected with the buckle nut 3, and a limit step is provided inside the outer end; one end of the pipeline joint 2 is provided with an external thread, which is rotatably connected with the hard steel pipe 1, and the other end is provided with a limit shaft The shoulder is inserted into the limit step of the connection structure 4-2; one end of the buckle nut 3 is provided with a stepped hole connected to the pipeline joint 2, and the other end is provided with an internal thread that is rotatably connected with the connection structure 4-2.

所述高压胶管4-1采用内径10~30mm带有钢丝加强层的高压胶管。 The high-pressure rubber hose 4-1 adopts a high-pressure rubber hose with an inner diameter of 10-30mm and a steel wire reinforcement layer.

所述连接结构4-2、接头1-2以及管路接头2的外表面均设有方便使用扳手安装预紧的平行截面。 The outer surfaces of the connection structure 4-2, the joint 1-2 and the pipe joint 2 are all provided with parallel sections that are convenient to install and pre-tighten with a wrench.

所述的硬质钢管1的主管体1-1、管路接头2和粘弹性管路4的内径一致,连接处均设置密封圈5密封。 The main pipe body 1-1 of the hard steel pipe 1, the pipeline joint 2 and the viscoelastic pipeline 4 have the same inner diameter, and the joints are all provided with sealing rings 5 for sealing.

其传输方法为:以硬质钢管1为传输主体,硬质钢管1的连接部位采用可自由弯曲的粘弹性管路4,实现高压乳化液在煤矿复杂巷道环境下的低压降输送。 The transmission method is as follows: the hard steel pipe 1 is used as the main body of the transmission, and the connection part of the hard steel pipe 1 adopts a freely bendable viscoelastic pipeline 4, so as to realize the low-pressure drop transportation of the high-pressure emulsion in the complex tunnel environment of the coal mine.

工作过程:硬质钢管1和粘弹性管路4之间,通过管路接头2实现连接,所有连接方式均采用螺纹连接,各连接部位均设置有密封圈5,如图1、图2所示。由于连接部位采用的是可以自由弯曲的粘弹性管路4,从而解决了硬质钢管1传输液体无法适应煤矿巷道不平整的复杂工况的问题。管路布置过程中,可以根据巷道走向调整管路走向,如图5所示。硬质钢管1、管路接头2、粘弹性管路4的内径一致,理论上无元件会导致高压乳化液在管路中传输出现压力波动,主体采用硬质钢管1传输,则可以有效减小乳化液输送系统液体传输过程的压降。 Working process: between the hard steel pipe 1 and the viscoelastic pipeline 4, the connection is realized through the pipeline joint 2, all connection methods are threaded connection, and each connection part is provided with a sealing ring 5, as shown in Figure 1 and Figure 2 . Since the connecting part adopts the viscoelastic pipeline 4 that can be bent freely, the problem that the hard steel pipe 1 cannot adapt to the complex working conditions of the uneven coal mine roadway for the transmission of liquid is solved. During the pipeline layout process, the pipeline direction can be adjusted according to the roadway direction, as shown in Figure 5. The inner diameters of hard steel pipe 1, pipeline joint 2, and viscoelastic pipeline 4 are the same. In theory, no components will cause pressure fluctuations in the transmission of high-pressure emulsion in the pipeline. The main body is transmitted by hard steel pipe 1, which can effectively reduce The pressure drop during liquid transfer in an emulsion transfer system.

Claims (4)

1.一种硬质钢管和粘弹性管路耦合传输液体的装置,其特征在于,包括作为液体传输主体的硬质钢管(1),连接于两硬质钢管(1)之间能够使管路实现自由弯曲变换的粘弹性管路(4),以及实现硬质钢管(1)与粘弹性管路(4)连接的管路接头(2)和扣压螺母(3);所述硬质钢管(1)包括主管体(1-1)和连接于主管体(1-1)两端的接头(1-2),所述接头(1-2)的内径大于主管体(1-1)的内径并设有内螺纹,主管体(1-1)与接头(1-2)的相接处设有能够安装密封圈(5)的凹槽;所述粘弹性管路(4)包括位于中间段的可自由弯曲的高压胶管(4-1),高压胶管(4-1)的两端设有钢材质的连接结构(4-2),所述连接结构(4-2)设有能够与扣压螺母(3)连接的外螺纹,且其外端内部设有限位台阶;所述管路接头(2)的一端设有外螺纹,与硬质钢管(1)旋转连接,另一端设有限位轴肩与连接结构(4-2)的限位台阶插接;所述扣压螺母(3)的一端设有与管路接头(2)连接的台阶孔,另一端设有与连接结构(4-2)旋转连接的内螺纹。 1. A device for coupling a hard steel pipe and a viscoelastic pipeline to transmit liquid, characterized in that it includes a hard steel pipe (1) as the main body of liquid transmission, and is connected between two hard steel pipes (1) so that the pipeline A viscoelastic pipeline (4) that realizes free bending transformation, and a pipeline joint (2) and buckle nut (3) that realize the connection between the hard steel pipe (1) and the viscoelastic pipeline (4); the hard steel pipe ( 1) It includes the main body (1-1) and the joints (1-2) connected to both ends of the main body (1-1), the inner diameter of the joint (1-2) is larger than the inner diameter of the main body (1-1) and There is an internal thread, and the junction of the main body (1-1) and the joint (1-2) is provided with a groove for installing a sealing ring (5); the viscoelastic pipeline (4) includes a Freely bendable high-pressure rubber hose (4-1), the two ends of the high-pressure rubber hose (4-1) are provided with a connecting structure (4-2) made of steel material, and the connecting structure (4-2) is provided with a nut that can be buckled (3) Connected external thread, and a limit step is provided inside the outer end; one end of the pipeline joint (2) is provided with an external thread, which is rotatably connected with the hard steel pipe (1), and the other end is provided with a limit shoulder Connected with the limit step of the connection structure (4-2); one end of the buckle nut (3) is provided with a step hole connected to the pipeline joint (2), and the other end is provided with the connection structure (4-2) Internal thread for swivel connections. 2.根据权利要求1所述的一种硬质钢管和粘弹性管路耦合传输液体的装置,其特征在于,所述高压胶管(4-1)采用内径10~30mm带有钢丝加强层的高压胶管。 2. A device for coupling and transmitting liquid between a hard steel pipe and a viscoelastic pipeline according to claim 1, characterized in that the high-pressure rubber hose (4-1) adopts a high-pressure rubber hose (4-1) with an inner diameter of 10-30 mm and a steel wire reinforcement layer. hose. 3.根据权利要求1所述的一种硬质钢管和粘弹性管路耦合传输液体的装置,其特征在于,所述连接结构(4-2)、接头(1-2)以及管路接头(2)的外表面均设有方便使用扳手安装预紧的平行截面。 3. A device for coupling a hard steel pipe and a viscoelastic pipeline for liquid transmission according to claim 1, characterized in that the connection structure (4-2), the joint (1-2) and the pipeline joint ( 2) The outer surface is provided with a parallel section for easy installation and pre-tightening with a wrench. 4.根据权利要求1所述的一种硬质钢管和粘弹性管路耦合传输液体的装置,其特征在于,所述的硬质钢管(1)的主管体(1-1)、管路接头(2)和粘弹性管路(4)的内径一致,连接处均设置密封圈(5)密封。 4. A device for coupling and transmitting liquid between a hard steel pipe and a viscoelastic pipeline according to claim 1, characterized in that the main body (1-1) of the hard steel pipe (1) and the pipe joint (2) The inner diameter of the viscoelastic pipeline (4) is the same, and sealing rings (5) are arranged at the joints for sealing.
CN201420142584.1U 2014-03-27 2014-03-27 Hard steel tube and viscous tube coupled liquid delivery device Expired - Lifetime CN203757234U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103883818A (en) * 2014-03-27 2014-06-25 中国矿业大学 Device for conveying liquid by coupling hard steel pipes with visco-elastic pipes
CN108555028A (en) * 2018-01-26 2018-09-21 莱芜钢铁集团有限公司 It is capable of the piecing devices of self- steering

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103883818A (en) * 2014-03-27 2014-06-25 中国矿业大学 Device for conveying liquid by coupling hard steel pipes with visco-elastic pipes
CN103883818B (en) * 2014-03-27 2015-09-23 中国矿业大学 The device of hard steel pipe and viscoelasticity pipeline coupled transfer liquid
CN108555028A (en) * 2018-01-26 2018-09-21 莱芜钢铁集团有限公司 It is capable of the piecing devices of self- steering

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