CN203751683U - Full-automatic aluminum tube bending device - Google Patents
Full-automatic aluminum tube bending device Download PDFInfo
- Publication number
- CN203751683U CN203751683U CN201420123289.1U CN201420123289U CN203751683U CN 203751683 U CN203751683 U CN 203751683U CN 201420123289 U CN201420123289 U CN 201420123289U CN 203751683 U CN203751683 U CN 203751683U
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- aluminum pipe
- full
- automatic
- bending
- stainless steel
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Abstract
The utility model discloses a full-automatic aluminum tube bending device. The full-automatic aluminum tube bending device comprises an automatic material winding and unwinding mechanism, a straightening device, an inclined wedge clamping mechanism, a synchronous clamping and feeding mechanism, a stainless steel tube drawing type anti-arching device, a cutting mechanism, a bending mechanism, a tray rotating mechanism and a control device, wherein the stainless steel tube drawing type anti-arching device comprises at least one stainless steel tube and a guide base, and a transverse through hole for a stainless steel tube to penetrate in or to be drawn out is correspondingly formed in the guide base; the bending mechanism comprises a left bending die and a right bending die which are oppositely arranged front and back, the outer side of the left bending die and the outer side of the right bending die are respectively provided with at least one circumferential groove for aluminum tubes to be embedded in, the aluminum tubes are located in the circumferential grooves between the left bending die and the right bending die, and the left bending die and the right bending die can rotate around each other independently so that left bending operation and right bending operation can be achieved. Compared with the prior art, the full-automatic aluminum tube bending device has the advantages of being high in automation degree, capable of bending a plurality of aluminum tubes at the same time, high in production efficiency and capable of guaranteeing the bending quality of the aluminum tubes.
Description
Technical field
The utility model relates to aluminum pipe production equipment technical field, in particular a kind of Full-automatic aluminum pipe bending apparatus.
Background technology
In existing life, aluminum pipe has been widely used in as automobile, steamer, electrical equipment, agricultural, electromechanics, household all trades and professions.At present, aluminum pipe processing is first through straightening and cutting machine blanking by raw material pipe, then carries out brake forming by bending machine.This kind of method operation is many, and work personnel are many, and occupied ground is large, and time processing radical is few, and bending quality is not easy guarantee, and efficiency is low, can not meet the need of production of industrial scale.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, and the Full-automatic aluminum pipe bending apparatus that a kind of production efficiency is high, can ensure aluminum tube bending quality is provided.
The utility model is achieved through the following technical solutions:
Full-automatic aluminum pipe bending apparatus, comprise the automatic biscuit discharge mechanism that sets gradually, pull out straight device, oblique-wedge clamping system, synchronous clamping feed mechanism, stainless steel take out tubular type and prevented bow device, shut-off mechanism, bending mechanism, pallet slew gear, and control device; It is described that to pull out straight device be a guide pad that is provided with at least one and pulls out straight hole, described in pull out straight hole slightly larger in diameter in aluminum pipe external diameter; Described oblique-wedge clamping system is close to the discharge end setting of pulling out straight device; Described synchronous clamping feed mechanism comprises material feed clamping device, ball screw feed arrangement, described ball screw feed arrangement comprises ball screw and the servomotor that drives ball screw to rotate, thereby described material feed clamping device is located on ball screw and can be moved left and right along with the rotation of ball screw realization clamping feeding operation; Described stainless steel is taken out tubular type and has been prevented that bow device comprises at least one stainless steel tube and guide holder, correspondingly on described guide holder be provided with horizontal through hole and penetrate or extract out for stainless steel tube, described stainless steel tube left end be fixed on material feed clamping device discharge end and can be along with the mobile synchronizing moving of material feed clamping device, the right-hand member of described stainless steel tube penetrates in the through hole of described guide holder; Described shut-off mechanism comprises two blades being located at aluminum pipe one side and two fixture blocks being located at aluminum pipe opposite side, described two blades segment distance of being separated by left and right directions, and described two blades, two fixture blocks are respectively by its action of hydraulic oil cylinder driving; The curved mould in a left side and the right curved mould that before and after described bending mechanism comprises, are oppositely arranged, on the curved mould in a described left side and right curved mould outside, being equipped with at least one circumferential slot embeds for aluminum pipe, in the circumferential slot of aluminum pipe between the curved mould in a left side and right curved mould, thus the curved mould in a described left side and separate the rotating and realize left bending and right buckling work around the other side of right curved mould energy; Described pallet slew gear comprises pallet and pivoted arm.
As the further optimization of technique scheme; the curved mould in a described left side and right curved mould are respectively by independently pinion and rack and power set drive its rotation; on the push rod of described power set, connect tooth bar; described tooth bar engages with described gear, the axle that stretch out the described gear centre left curved mould of fixed installation or right curved mould end.
As the further optimization of technique scheme, described automatic biscuit discharge mechanism comprise charging tray, automatically loose metal mechanism, twine automatic alarm device for material and be located at the aligning mechanism of the discharge end of automatic biscuit discharge mechanism, described aligning mechanism comprises multiple moving runners that two rows are crisscross arranged, and described moving runner is provided with circumferential slot and embeds for aluminum pipe.
As the further optimization of technique scheme, described stainless steel take out tubular type prevented bow device guide holder be nylon seat.
As the further optimization of technique scheme, two blade belows of described shut-off mechanism are provided with waste recovery case, and by cylinder control, it moves described waste recovery case.
As the further optimization of technique scheme, the pivoted arm of described pallet slew gear drives its rotation by pinion and rack and power set.
As the further optimization of technique scheme, described in the straight hole diameter that pulls out that pulls out on the guide pad of straight device be greater than aluminum pipe external diameter 0.2-0.3mm.
As the further optimization of technique scheme, described Full-automatic aluminum pipe bending apparatus is also provided with touch-screen.
As the further optimization of technique scheme, described oblique-wedge clamping system and material feed clamping device are all the polyurethane block wedge clamping device by air cylinder driven.
As the further optimization of technique scheme, described Full-automatic aluminum pipe bending apparatus can simultaneously bending 8 vertically disposed aluminum pipes.
The utility model has the following advantages compared to existing technology:
1, the utility model is by multiple tracks aluminum pipe processing technology and be integrated, undertaken comprehensively, automatically completing by a set of equipment by blowing-alignment-synchronous feeding-brake forming-cut-out operation, and the simultaneously bending many aluminum pipes of energy, when ensuring the quality of products, improve production efficiency.
2, the distinctive bending mould that the utility model provides, the aluminum pipe of the bending different size of energy, operating personnel can arrange different bend procedure as required, very convenient.
3, two of shut-off mechanism blades are to cut off under the prerequisite clamping at two fixture blocks, after making to cut off, there is no aluminium bits, have ensured cleaning in aluminum pipe, have reduced cleaning work amount simultaneously.
4, stainless steel is taken out tubular type and has been prevented that bow device has played good guide effect, protection aluminum pipe unlikely bending in feeding process, thereby stable travelling forward.
5, shut-off mechanism is provided with the waste recovery case by cylinder control, and what make cuts outside the timely remover apparatus of waste material energy, and the equipment that ensured is worked normally.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 pulls out straight apparatus structure schematic diagram.
Fig. 3 is left curved mould and right curved mode structure schematic diagram.
Detailed description of the invention
Below embodiment of the present utility model is elaborated; the present embodiment is implemented under taking technical solutions of the utility model as prerequisite; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
Referring to Fig. 1, the Full-automatic aluminum pipe bending apparatus that the utility model provides, can be set to many vertically disposed aluminum pipes of bending simultaneously as required, and the present embodiment describes as an example of bending 8 vertically disposed aluminum pipes of while example.
The Full-automatic aluminum pipe bending apparatus that the present embodiment provides, comprise the automatic biscuit discharge mechanism 1 that sets gradually, pull out straight device 4, oblique-wedge clamping system 5, synchronous clamping feed mechanism 6, stainless steel take out tubular type and prevented bow device 7, shut-off mechanism 8, bending mechanism 9, pallet slew gear 10, and control device.
Automatically biscuit discharge mechanism 1 comprise charging tray 2, automatically loose metal mechanism, twine automatic alarm device for material and be located at the aligning mechanism 3 of the discharge end of automatic biscuit discharge mechanism 1, aligning mechanism 3 comprises multiple moving runners 31 that two rows are crisscross arranged, and moving runner 31 is provided with circumferential slot and embeds for aluminum pipe.
Simultaneously referring to Fig. 2, pull out straight device 4 and be provided with vertically disposed 8 and pull out straight hole 41, pull out straight hole 41 slightly larger in diameter in aluminum pipe external diameter, preferably pull out straight hole diameter and be greater than aluminum pipe external diameter 0.2-0.3mm.
Oblique-wedge clamping system 5 is close to the discharge end setting of pulling out straight device 4.
Synchronous clamping feed mechanism 6 comprises material feed clamping device 61, ball screw feed arrangement, ball screw feed arrangement comprises ball screw 62 and the servomotor 63 that drives ball screw 62 to rotate, thereby material feed clamping device 61 is located on ball screw 62 and can be moved left and right along with the rotation of ball screw 62 realization clamping feeding operation; Oblique-wedge clamping system 5 and material feed clamping device 61 are all the polyurethane block wedge clamping device by air cylinder driven, and on this polyurethane block wedge clamping device, correspondence is provided with vertically disposed 8 clamping slots, can firmly clamp aluminum pipe and not damage aluminum pipe.
Stainless steel is taken out tubular type and has been prevented that bow device 7 comprises vertically disposed 8 stainless steel tubes 71 and guide holder 72, guide holder 72 is preferably nylon material, correspondingly on guide holder 72 be provided with vertically disposed 8 horizontal through holes and penetrate or extract out for stainless steel tubes 71, stainless steel tube 71 left ends be fixed on material feed clamping device 61 discharge end and can be along with the movement of material feed clamping device 61 synchronizing moving, the right-hand member of stainless steel tube 71 penetrates in the through hole of guide holder 72.
Shut-off mechanism 8 comprises two blades being located at aluminum pipe one side and two fixture blocks being located at aluminum pipe opposite side, two blades segment distance of being separated by left and right directions, and two blades, two fixture blocks are respectively by its action of hydraulic oil cylinder driving; Two blade belows of shut-off mechanism 8 are provided with waste recovery case, and by cylinder control, it moves waste recovery case.
Simultaneously referring to Fig. 3, the curved mould 91 in a left side and the right curved mould 92 that before and after bending mechanism 9 comprises, are oppositely arranged, on left curved mould 91 and right curved mould 92 outsides, being equipped with vertically arranged 8 circumferential slots 912 embeds for aluminum pipe, in the circumferential slot 912 of aluminum pipe between the curved mould 91 in a left side and right curved mould 92, thereby what left curved mould 91 and right curved mould 92 can be separate realizes left bending and right buckling work around the other side's rotation, left curved mould 91 and right curved mould 92 are respectively by independently pinion and rack and power set drive its rotation, power set can be cylinder, motor or oil cylinder etc., on the push rod of power set, connect tooth bar, rack and pinion engagement, the axle that stretch out the gear centre left curved mould 91 of fixed installation or right curved mould 92 ends.In the time that the curved mould 91 in a left side rotates around the curved mould 92 in the right side, right curved mould 92 is motionless; In the time that the curved mould 92 in the right side rotates around the curved mould 91 in a left side, left curved mould 91 is motionless.
Pallet slew gear 10 comprises pallet 101 and pivoted arm 102, and the pivoted arm 102 of pallet slew gear 10 also drives its rotation by pinion and rack and power set.This Full-automatic aluminum pipe bending apparatus is also provided with touch-screen 11, carries out parameter setting and control by touch-screen 11.
When use, aluminum pipe raw material coil is contained on the charging tray 2 of automatic biscuit discharge mechanism 1, manage out the passage that enters in order appointment after the aluminum pipe head of each material volume, pass through again aligning mechanism 3, the alignment passage penetrating between two row's moving runners 31 carries out alignment, then penetrate and pull out the pulling out in straight hole 41 of straight device 4, enter afterwards in oblique-wedge clamping system 5, enter successively again the material feed clamping device 61 of synchronous clamping feed mechanism 6 and be fixed in the stainless steel tube 71 at material feed clamping device 61 discharge end places, start material feed clamping device 61 and clamp many aluminum pipes, restart the servomotor 63 of ball screw feed arrangement, ball screw 62 rotates the material feed clamping device 61 and the stainless steel tube 71 that drive on it and synchronously moves right, the right-hand member of stainless steel tube 71 penetrates in the through hole of guide holder 72, realize synchronous clamping feeding operation.Protect aluminum pipe by stainless steel tube 71, stablize feeding and ensured bending quality thereby make aluminum pipe be unlikely to bending guarantee.By synchronous clamping feed mechanism 6 and stainless steel take out tubular type prevented bow device 7 aluminum pipe is sent into shut-off mechanism 8 and bending mechanism 9 successively, under programme instruction, complete after fixed length feeding, the power set that start bending mechanism 9 carry out left bending or right buckling work.After bending operation completes, shut-off mechanism 8 is started working, and a side that first drives two fixture blocks of aluminum pipe one side to rely on and prop up aluminum pipe positions, and then drives two blades of aluminum pipe opposite side to rely on aluminum pipe and implement to cut off operation.The waste material cutting enters waste recovery case, and pulls it equipment by air cylinder driven and process outward.Because aluminum pipe becomes longer in bending repeatedly, left and right whipping will make workpiece deformation, at bending mechanism 9 right-hand members, pallet slew gear 10 will be housed, and pallet 101 need to be made corresponding angle with workpiece and synchronizes and rotate according to bending.
What control device was made up of electric control elements such as programmable controller, touch-screen 11, servo amplifiers can set arbitrarily, amendment, the full-automatic control system storing, can work out tens of roads bending operation, various feed length, bending direction, angle of bend, and finally cut-out, and reenter next round circulation.
The utility model can be used for the bending of the evaporator pipeline of all size, and automaticity is high, and bending quality is good.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any amendments of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. Full-automatic aluminum pipe bending apparatus, it is characterized in that: comprise the automatic biscuit discharge mechanism that sets gradually, pull out straight device, oblique-wedge clamping system, synchronous clamping feed mechanism, stainless steel take out tubular type and prevented bow device, shut-off mechanism, bending mechanism, pallet slew gear, and control device; It is described that to pull out straight device be a guide pad that is provided with at least one and pulls out straight hole, described in pull out straight hole slightly larger in diameter in aluminum pipe external diameter; Described oblique-wedge clamping system is close to the discharge end setting of pulling out straight device; Described synchronous clamping feed mechanism comprises material feed clamping device, ball screw feed arrangement, described ball screw feed arrangement comprises ball screw and the servomotor that drives ball screw to rotate, thereby described material feed clamping device is located on ball screw and can be moved left and right along with the rotation of ball screw realization clamping feeding operation; Described stainless steel is taken out tubular type and has been prevented that bow device comprises at least one stainless steel tube and guide holder, correspondingly on described guide holder be provided with horizontal through hole and penetrate or extract out for stainless steel tube, described stainless steel tube left end be fixed on material feed clamping device discharge end and can be along with the mobile synchronizing moving of material feed clamping device, the right-hand member of described stainless steel tube penetrates in the through hole of described guide holder; Described shut-off mechanism comprises two blades being located at aluminum pipe one side and two fixture blocks being located at aluminum pipe opposite side, described two blades segment distance of being separated by left and right directions, and described two blades, two fixture blocks are respectively by its action of hydraulic oil cylinder driving; The curved mould in a left side and the right curved mould that before and after described bending mechanism comprises, are oppositely arranged, on the curved mould in a described left side and right curved mould outside, being equipped with at least one circumferential slot embeds for aluminum pipe, in the circumferential slot of aluminum pipe between the curved mould in a left side and right curved mould, thus the curved mould in a described left side and separate the rotating and realize left bending and right buckling work around the other side of right curved mould energy; Described pallet slew gear comprises pallet and pivoted arm.
2. Full-automatic aluminum pipe bending apparatus as claimed in claim 1; it is characterized in that: the curved mould in a described left side and right curved mould are respectively by independently pinion and rack and power set drive its rotation; on the push rod of described power set, connect tooth bar; described tooth bar engages with described gear, the axle that stretch out the described gear centre left curved mould of fixed installation or right curved mould end.
3. Full-automatic aluminum pipe bending apparatus as claimed in claim 1, it is characterized in that: described automatic biscuit discharge mechanism comprise charging tray, automatically loose metal mechanism, twine automatic alarm device for material and be located at the aligning mechanism of the discharge end of automatic biscuit discharge mechanism, described aligning mechanism comprises multiple moving runners that two rows are crisscross arranged, and described moving runner is provided with circumferential slot and embeds for aluminum pipe.
4. Full-automatic aluminum pipe bending apparatus as claimed in claim 1, is characterized in that: described stainless steel take out tubular type prevented bow device guide holder be nylon seat.
5. Full-automatic aluminum pipe bending apparatus as claimed in claim 1, is characterized in that: two blade belows of described shut-off mechanism are provided with waste recovery case, and by cylinder control, it moves described waste recovery case.
6. Full-automatic aluminum pipe bending apparatus as claimed in claim 1, is characterized in that: the pivoted arm of described pallet slew gear drives its rotation by pinion and rack and power set.
7. Full-automatic aluminum pipe bending apparatus as claimed in claim 1, is characterized in that: described in the straight hole diameter that pulls out that pulls out on the guide pad of straight device be greater than aluminum pipe external diameter 0.2-0.3mm.
8. Full-automatic aluminum pipe bending apparatus as claimed in claim 1, is characterized in that: described Full-automatic aluminum pipe bending apparatus is also provided with touch-screen.
9. Full-automatic aluminum pipe bending apparatus as claimed in claim 1, is characterized in that: described oblique-wedge clamping system and material feed clamping device are all the polyurethane block wedge clamping device by air cylinder driven.
10. the Full-automatic aluminum pipe bending apparatus as described in as arbitrary in claim 1 to 9, is characterized in that: described Full-automatic aluminum pipe bending apparatus can simultaneously bending 8 vertically disposed aluminum pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420123289.1U CN203751683U (en) | 2014-03-13 | 2014-03-13 | Full-automatic aluminum tube bending device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420123289.1U CN203751683U (en) | 2014-03-13 | 2014-03-13 | Full-automatic aluminum tube bending device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203751683U true CN203751683U (en) | 2014-08-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420123289.1U Expired - Fee Related CN203751683U (en) | 2014-03-13 | 2014-03-13 | Full-automatic aluminum tube bending device |
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| CN (1) | CN203751683U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550361A (en) * | 2015-01-08 | 2015-04-29 | 德阳凯达门业有限公司 | Press roll type iron pipe treatment device with annular groove |
| CN105363863A (en) * | 2015-12-03 | 2016-03-02 | 合肥长城制冷科技有限公司 | Novel eight-tube same-stroke tube bender |
| CN105502088A (en) * | 2015-12-10 | 2016-04-20 | 合肥长城制冷科技有限公司 | Eight-tube strain-prevention tubing pumping and feeding device |
| CN105522027A (en) * | 2016-02-03 | 2016-04-27 | 合肥长城制冷科技有限公司 | Novel continuous bending equipment |
| WO2016165479A1 (en) * | 2015-04-13 | 2016-10-20 | 张家港江苏科技大学产业技术研究院 | Bending and molding production line |
| CN106623552A (en) * | 2016-12-30 | 2017-05-10 | 安徽辰航铝业有限公司 | Aluminum plate curved surface forming device |
-
2014
- 2014-03-13 CN CN201420123289.1U patent/CN203751683U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550361A (en) * | 2015-01-08 | 2015-04-29 | 德阳凯达门业有限公司 | Press roll type iron pipe treatment device with annular groove |
| WO2016165479A1 (en) * | 2015-04-13 | 2016-10-20 | 张家港江苏科技大学产业技术研究院 | Bending and molding production line |
| US10780487B2 (en) | 2015-04-13 | 2020-09-22 | Jiangsu University Of Science And Technology Industrial Technology Research Institute Of Zhangjiagang | Bending and molding production line |
| CN105363863A (en) * | 2015-12-03 | 2016-03-02 | 合肥长城制冷科技有限公司 | Novel eight-tube same-stroke tube bender |
| CN105502088A (en) * | 2015-12-10 | 2016-04-20 | 合肥长城制冷科技有限公司 | Eight-tube strain-prevention tubing pumping and feeding device |
| CN105522027A (en) * | 2016-02-03 | 2016-04-27 | 合肥长城制冷科技有限公司 | Novel continuous bending equipment |
| CN106623552A (en) * | 2016-12-30 | 2017-05-10 | 安徽辰航铝业有限公司 | Aluminum plate curved surface forming device |
| CN106623552B (en) * | 2016-12-30 | 2018-05-18 | 安徽辰航铝业有限公司 | Aluminum plate curved surface forming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140806 Termination date: 20170313 |