CN203750832U - Novel hydraulic classification two-section arc screen - Google Patents
Novel hydraulic classification two-section arc screen Download PDFInfo
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- CN203750832U CN203750832U CN201420085465.7U CN201420085465U CN203750832U CN 203750832 U CN203750832 U CN 203750832U CN 201420085465 U CN201420085465 U CN 201420085465U CN 203750832 U CN203750832 U CN 203750832U
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- 238000009826 distribution Methods 0.000 claims abstract description 12
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000009825 accumulation Methods 0.000 abstract description 7
- 230000001174 ascending effect Effects 0.000 abstract description 2
- 230000000717 retained effect Effects 0.000 abstract description 2
- 239000013589 supplement Substances 0.000 abstract 1
- 238000012216 screening Methods 0.000 description 17
- 230000000694 effects Effects 0.000 description 7
- 230000000630 rising effect Effects 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- 239000003245 coal Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
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- 230000005484 gravity Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- 238000005272 metallurgy Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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Abstract
本实用新型公开了一种新型水力分级两段弧形筛,包括筛箱,筛箱上部设置给料分配箱,筛箱内部设置弧形筛面,所述弧形筛面由上至下分别一段弧形筛面和二段弧形筛面,一段弧形筛面上端与给料分配箱出料口相连,一段弧形筛面下端和二段弧形筛面上端之间设置中间物料收集槽,中间物料收集槽底部设置锥形带孔筛板,锥形带孔筛板下方连接水流补加管,锥形带孔筛板中心设置底流排料阀。本实用新型将筛面分为上下两段,并在两段筛面之间加设中间物料收集槽,在中间物料收集槽内提供一定流速的上升水流,克服了传统弧形筛因物料水分被迅速切割透筛而影响运输的缺点,可以及时收集筛面滞留物料,防止出现积料现象,保证筛面有效利用率。
The utility model discloses a novel hydraulic grading two-stage arc screen, comprising a screen box, a feed distribution box is arranged on the upper part of the screen box, an arc screen surface is arranged inside the screen box, the arc screen surface is respectively a first-stage arc screen surface and a second-stage arc screen surface from top to bottom, the upper end of the first-stage arc screen surface is connected to the discharge port of the feed distribution box, an intermediate material collecting trough is arranged between the lower end of the first-stage arc screen surface and the upper end of the second-stage arc screen surface, a conical perforated sieve plate is arranged at the bottom of the intermediate material collecting trough, a water flow supplement pipe is connected below the conical perforated sieve plate, and an underflow discharge valve is arranged at the center of the conical perforated sieve plate. The utility model divides the sieve surface into two sections, an upper and lower section, and an intermediate material collecting trough is added between the two sections of the sieve surface, and an ascending water flow with a certain flow rate is provided in the intermediate material collecting trough, thereby overcoming the disadvantage of the traditional arc screen that the moisture of the material is quickly cut through the sieve and affects the transportation, and can timely collect the retained materials on the sieve surface, prevent the occurrence of material accumulation, and ensure the effective utilization rate of the sieve surface.
Description
技术领域technical field
本实用新型涉及矿物加工设备技术领域,尤其是一种处理能力大、筛分效率高、依靠上升水流防止物料堆积的二段式新型筛分装置。The utility model relates to the technical field of mineral processing equipment, in particular to a new two-stage screening device with large processing capacity, high screening efficiency, and relying on rising water flow to prevent material accumulation.
背景技术Background technique
用带孔的筛面把粒度大小不同的混合物料分成各种粒度级别的作业叫做筛分。筛分作业广泛应用于选矿、选煤、建筑、化工、轻工业等部门。根据筛面的结构形式和运动形式,目前国内外常用的筛分机械可以分为以下几种类型:固定筛,滚筒筛,振动筛,离心筛,弛张筛等。其中,弧形筛是固定筛的一种,其构造简单,安装简便,寿命长,尤其不消耗动力,没有运动部件,设备成本和使用成本低,在筛分作业中被广泛使用,主要用于煤炭、冶金、化工行业的物料脱水、脱泥、脱介、煤泥回收等。弧形筛筛面沿筛上料流方向成圆弧形,筛条与筛上料流方向垂直,筛面上特殊设计和扎制而成的金属丝,在与物料流动相反的方向上具有锐利的切割边,这些锐利的刃口有利于从筛面上流动的物料中切割水分。入料矿浆经分流箱沿切线方向送到筛面上,料浆形成一扁平的料浆层,紧紧贴在筛面上作圆周运动,料浆层被筛缝的边棱切割,在离心力和送浆压力的共同作用下,使细粒组分和水穿过料浆层和筛缝透筛后成为筛下产物。The operation of dividing the mixture of different particle sizes into various particle size levels with a screen surface with holes is called screening. Screening operations are widely used in ore dressing, coal preparation, construction, chemical industry, light industry and other departments. According to the structure and motion of the screen surface, the commonly used screening machines at home and abroad can be divided into the following types: fixed screen, drum screen, vibrating screen, centrifugal screen, relaxation screen, etc. Among them, the curved screen is a kind of fixed screen, which has simple structure, easy installation, long service life, especially no power consumption, no moving parts, low equipment cost and use cost, and is widely used in screening operations, mainly for Material dehydration, desliming, deintermediation, coal slime recovery, etc. in coal, metallurgy, and chemical industries. The screen surface of the curved screen is arc-shaped along the direction of the material flow on the screen, and the screen bar is perpendicular to the direction of the material flow on the screen. These sharp cutting edges are good for cutting moisture from the material flowing on the screen surface. The incoming ore slurry is sent to the screen surface along the tangential direction through the diversion box, and the slurry forms a flat slurry layer, which is tightly attached to the screen surface for circular motion. The slurry layer is cut by the edge of the screen seam, under centrifugal force and Under the combined action of the slurry feeding pressure, the fine-grained components and water pass through the slurry layer and the sieve gap and become under-screen products.
然而,传统弧形筛存在以下问题:物料从分流箱底部给到筛上时不能均匀分布,而且由于筛面起始段切割作用明显,物料中的水迅速透筛,剩余物料运输性下降,造成筛面上物料堆积现象,进而造成筛面堵塞,严重影响筛分效果。However, the traditional curved screen has the following problems: when the material is fed from the bottom of the diverter box to the screen, it cannot be evenly distributed, and because of the obvious cutting effect at the beginning of the screen surface, the water in the material quickly penetrates the screen, and the transportability of the remaining material decreases, resulting in The accumulation of materials on the screen surface will cause blockage of the screen surface and seriously affect the screening effect.
发明内容Contents of the invention
发明目的:本实用新型的目的是克服传统弧形筛存在的物料易堆积的问题,提供一种处理能力大、筛分效率高、依靠上升水流防止物料堆积的新型筛分装置。Purpose of the invention: The purpose of this utility model is to overcome the problem of easy accumulation of materials in the traditional curved screen, and provide a new screening device with large processing capacity, high screening efficiency, and relying on rising water flow to prevent material accumulation.
为了实现上述目的,本实用新型采用了如下的技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种新型水力分级两段弧形筛,包括筛箱,筛箱上部设置给料分配箱,筛箱内部设置弧形筛面,其特征在于:所述弧形筛面由上至下分别一段弧形筛面和二段弧形筛面,一段弧形筛面上端与给料分配箱出料口相连,一段弧形筛面下端和二段弧形筛面上端之间设置中间物料收集槽,中间物料收集槽底部设置锥形带孔筛板,锥形带孔筛板下方连接水流补加管,锥形带孔筛板中心设置底流排料阀,底流排料阀与排料控制器相连。A new type of hydraulic grading two-stage arc screen, including a screen box, a feed distribution box is arranged on the upper part of the screen box, and an arc-shaped screen surface is arranged inside the screen box. The upper end of the first arc-shaped screen surface is connected to the outlet of the feed distribution box, and the middle material collection tank is set between the lower end of the first-stage arc-shaped screen surface and the upper end of the second-stage arc-shaped screen surface. A conical perforated sieve plate is arranged at the bottom of the material collection tank, and a water supply pipe is connected under the conical perforated sieve plate, and an underflow discharge valve is set in the center of the conical perforated sieve plate, and the underflow discharge valve is connected to the discharge controller.
在本实用新型中,优选的,所述中间物料收集槽槽口靠近二段弧形筛面一侧设置溢流堰。In the present utility model, preferably, an overflow weir is arranged at the notch of the intermediate material collection tank close to the side of the second-stage arc-shaped screen surface.
在本实用新型中,优选的,所述一段弧形筛面下端通过盲板与中间物料收集槽连接,盲板垂直高度略高于溢流堰。In the present utility model, preferably, the lower end of the section of arc-shaped screen surface is connected to the intermediate material collection tank through a blind plate, and the vertical height of the blind plate is slightly higher than the overflow weir.
在本实用新型中,优选的,所述水流补加管上设置流量调节阀。In the present utility model, preferably, a flow regulating valve is arranged on the water flow supply pipe.
本实用新型与现有技术相比有如下效果:Compared with the prior art, the utility model has the following effects:
(1)本实用新型将筛面分为上下两段,并在两段筛面之间加设中间物料收集槽,在中间物料收集槽内提供一定流速的上升水流,克服了传统弧形筛因物料水分被迅速切割透筛而影响运输的缺点,可以及时收集筛面滞留物料,防止出现积料现象,保证筛面有效利用率,上升水流既起运输物料作用,又使得槽内物料发生松散分层,及时分离出粗粒物料,有效减轻了下段筛面的磨损,而且避免了粗粒物料的重复筛分,提高筛分效率;(1) The utility model divides the screen surface into upper and lower sections, and an intermediate material collection tank is added between the two sections of the screen surface to provide a certain flow rate of rising water in the intermediate material collection tank, which overcomes the traditional curved screen. The shortcoming that the moisture of the material is quickly cut through the screen and affects the transportation can collect the retained material on the screen surface in time to prevent the phenomenon of material accumulation and ensure the effective utilization of the screen surface. The rising water flow not only plays the role of transporting materials, but also makes the materials in the tank loose. layer, to separate the coarse-grained materials in time, which effectively reduces the wear of the lower screen surface, avoids repeated screening of coarse-grained materials, and improves the screening efficiency;
(2)中间物料收集槽提供了可调流速的上升水流,物料与水流形成相对运动,使得此实用新型除了具有筛分分级作用外还有一定的分选作用,降低了物料密度差对筛分过程的影响,减少错配物含量,提高筛分效果;(2) The intermediate material collection tank provides an ascending water flow with an adjustable flow rate, and the material and the water flow form a relative motion, which makes this utility model have a certain sorting effect in addition to the screening and grading function, which reduces the impact of the material density difference on the screening. The impact of the process, reduce the content of mismatches, and improve the screening effect;
(3)中间物料收集槽槽口靠近下段弧形筛面一侧设置溢流堰,上段弧形筛面下端通过盲板与中间物料收集槽连接,盲板垂直高度略高于溢流堰,溢流堰可以降低物料在下段筛面上的流速,增加物料运动时间,提高筛分效果,同时避免下段筛分因物料流速过快而引起窜料,提高了卸料效果,盲板可以防止物料发生逆流现象,保证溢流全部进入下段弧形筛面;(3) An overflow weir is set at the notch of the intermediate material collection tank close to the side of the lower arc-shaped screen surface, and the lower end of the upper arc-shaped screen surface is connected to the intermediate material collection tank through a blind plate. The vertical height of the blind plate is slightly higher than the overflow weir, and the overflow The flow weir can reduce the flow velocity of the material on the lower screen surface, increase the movement time of the material, and improve the screening effect. Countercurrent phenomenon, to ensure that all the overflow enters the lower curved screen surface;
(4)本实用新型将筛面分为上下两段,并在两段筛面之间设置物料收集槽及溢流堰,可以适当增大筛面倾角,既提高了生产率,又减小了筛子占地面积,合理利用厂房空间,便于设备布置及检修。(4) The utility model divides the screen surface into upper and lower sections, and sets a material collection tank and an overflow weir between the two sections of the screen surface, which can appropriately increase the inclination angle of the screen surface, which not only improves the productivity, but also reduces the size of the screen. Covering an area, rational use of plant space, convenient for equipment layout and maintenance.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中的A向视图。Fig. 2 is a view from direction A in Fig. 1 .
图中:1-入料导管,2-给料分配箱,3-筛箱,4-一段弧形筛面,5-二段弧形筛面,6-中间物料收集槽,7-溢流堰,8-水流补加管,9-流量调节阀,10-锥形带孔筛板,11-盲板,12-排料控制器,13-底流排料阀,14-支架。In the figure: 1-feeding conduit, 2-feeding distribution box, 3-screen box, 4-first-stage arc-shaped screen surface, 5-second-stage arc-shaped screen surface, 6-intermediate material collection tank, 7-overflow weir , 8-Water flow supplementary pipe, 9-Flow regulating valve, 10-Conical perforated sieve plate, 11-Blind plate, 12-Discharge controller, 13-Under flow discharge valve, 14-Bracket.
具体实施方式:Detailed ways:
下面结合附图对本实用新型做更进一步的解释。Below in conjunction with accompanying drawing, the utility model is further explained.
如图1和2所示,本实用新型的新型水力分级两段弧形筛包括给料分配箱2、筛箱3和支架14,筛箱3安装在支架14上,筛箱3上部设置给料分配箱2,给料分配箱2进料口与入料导管1连接。筛箱3内部设置弧形筛面,弧形筛面由上至下分别一段弧形筛面4和二段弧形筛面5,一段弧形筛面4上端与给料分配箱2出料口相连,一段弧形筛面4下端和二段弧形筛面5上端之间设置中间物料收集槽6。中间物料收集槽6槽口靠近二段弧形筛面5一侧设置溢流堰7,一段弧形筛面4下端通过盲板11与中间物料收集槽6连接,盲板11垂直高度略高于溢流堰7。中间物料收集槽6底部设置锥形带孔筛板10,锥形带孔筛板10下方连接水流补加管8,锥形带孔筛板10中心设置底流排料阀13,底流排料阀13阀体为倒置锥形,锥角为30°~60°,底流排料阀13与排料控制器12相连,由排料控制器12控制底流排料阀13的开关,实现底流排料。As shown in Figures 1 and 2, the novel hydraulic grading two-stage curved screen of the present invention includes a feed distribution box 2, a screen box 3 and a bracket 14, the screen box 3 is installed on the bracket 14, and the upper part of the screen box 3 is provided with a feeder. The distribution box 2 is connected with the feeding conduit 1 at the feed inlet of the distribution box 2 . The inside of the screen box 3 is equipped with a curved screen surface, and the curved screen surface is from top to bottom respectively one section of arc-shaped screen surface 4 and two sections of arc-shaped screen surface 5, the upper end of one section of arc-shaped screen surface 4 is connected to the outlet of the feeding distribution box 2 Connected, an intermediate material collection tank 6 is set between the lower end of one section of arc-shaped screen surface 4 and the upper end of two-section arc-shaped screen surface 5 . An overflow weir 7 is set at the notch of the intermediate material collection tank 6 close to the side of the second-section arc-shaped screen surface 5, and the lower end of the first-section arc-shaped screen surface 4 is connected to the intermediate material collection tank 6 through a blind plate 11. The vertical height of the blind plate 11 is slightly higher than Overflow weir 7. A conical perforated sieve plate 10 is set at the bottom of the intermediate material collection tank 6, and a water supply pipe 8 is connected to the bottom of the conical perforated sieve plate 10. An underflow discharge valve 13 is set at the center of the conical perforated sieve plate 13, and an underflow discharge valve 13 The valve body is an inverted cone with a cone angle of 30°-60°. The underflow discharge valve 13 is connected to the discharge controller 12, and the discharge controller 12 controls the switch of the underflow discharge valve 13 to realize the underflow discharge.
本实用新型的工作过程:从入料导管1给入的物料经由给料分配箱2以一定速度沿弧形筛一段弧形筛面4的切线方向给入,当流经弧形筛一段弧形筛面4时产生离心力,在离心力、摩擦力和重力的共同作用下被各个筛条边棱做切割运动,物料中大量的细小颗粒和水快速透过筛条成为筛下物,在一段弧形筛面4下端,物料由于水分大量透筛而运输性下降,及时被中间物料收集槽6收集;由水流补加管8通入的水流经锥形带孔筛板10向上进入中间物料收集槽6,并在中间物料收集槽6内形成上升水流,中间物料收集槽6中收集的物料在上升水流的作用下发生松散分层,含有细粒组分的物料随水流上升并越过溢流堰7进入二段弧形筛面5继续筛分,盲板11可以防止物料发生逆流现象,保证溢流全部进入第二段弧形筛面5,二段弧形筛面5筛下物料和一段弧形筛面4筛下物料汇合成为最终筛下产物,粗粒组分继续下降并由底部排料口13排出,然后与二段弧形筛面5筛上物料汇合成为最终筛上产物,排料控制器12控制底流排料阀13排料速度,进而保证二段弧形筛面5入料稳定性。The working process of the utility model: the material fed from the feeding conduit 1 is fed through the feeding distribution box 2 at a certain speed along the tangential direction of the curved screen surface 4 of the curved screen. When the sieve surface is 4, centrifugal force is generated, and under the joint action of centrifugal force, friction force and gravity, it is cut by the edges of each sieve bar, and a large number of fine particles and water in the material quickly pass through the sieve bars to become undersieves. At the lower end of the sieve surface 4, the transportability of the material decreases due to a large amount of water passing through the sieve, and it is collected by the intermediate material collection tank 6 in time; the water fed by the water flow supply pipe 8 flows through the conical screen plate with holes 10 and enters the intermediate material collection tank 6 upwards , and a rising water flow is formed in the intermediate material collection tank 6, and the materials collected in the intermediate material collection tank 6 are loosely stratified under the action of the rising water flow, and the materials containing fine-grained components rise with the water flow and cross the overflow weir 7 into the The second-stage curved screen surface 5 continues to sieve, and the blind plate 11 can prevent the material from backflowing, ensuring that all the overflow enters the second-stage curved screen surface 5, the material under the second-stage curved screen surface 5 and the first-stage curved screen The material under the sieve on surface 4 is merged into the final under-sieve product, and the coarse-grained component continues to descend and is discharged from the bottom discharge port 13, and then merges with the material on the second-stage arc-shaped sieve surface 5 to form the final over-sieve product. The discharge controller 12 Control the discharge speed of the underflow discharge valve 13, thereby ensuring the stability of the feeding of the second-stage arc-shaped screen surface 5.
利用本实用新型的弧形筛装置,可有效防止物料在筛面的堆积现象,提高筛面的有效利用率,提高筛分效率,保证筛分效果。Utilizing the curved screen device of the utility model can effectively prevent the accumulation of materials on the screen surface, improve the effective utilization rate of the screen surface, improve the screening efficiency, and ensure the screening effect.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the scope of protection of the present utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103817075A (en) * | 2014-02-27 | 2014-05-28 | 中国矿业大学 | Novel hydraulic classification two-section arc screen |
CN104624478A (en) * | 2015-02-02 | 2015-05-20 | 太原理工大学 | Rotary drum screen |
CN111094690A (en) * | 2017-07-12 | 2020-05-01 | 沙特阿拉伯石油公司 | Collection well microchip |
CN117259196A (en) * | 2023-09-25 | 2023-12-22 | 四川沃耐稀新材料科技有限公司 | Lanthanum chloride cooling crystallization screening plant |
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2014
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103817075A (en) * | 2014-02-27 | 2014-05-28 | 中国矿业大学 | Novel hydraulic classification two-section arc screen |
CN104624478A (en) * | 2015-02-02 | 2015-05-20 | 太原理工大学 | Rotary drum screen |
CN111094690A (en) * | 2017-07-12 | 2020-05-01 | 沙特阿拉伯石油公司 | Collection well microchip |
CN117259196A (en) * | 2023-09-25 | 2023-12-22 | 四川沃耐稀新材料科技有限公司 | Lanthanum chloride cooling crystallization screening plant |
CN117259196B (en) * | 2023-09-25 | 2024-02-06 | 四川沃耐稀新材料科技有限公司 | Lanthanum chloride cooling crystallization screening plant |
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