CN203747729U - Novel photovoltaic support clamp - Google Patents
Novel photovoltaic support clamp Download PDFInfo
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- CN203747729U CN203747729U CN201320863011.3U CN201320863011U CN203747729U CN 203747729 U CN203747729 U CN 203747729U CN 201320863011 U CN201320863011 U CN 201320863011U CN 203747729 U CN203747729 U CN 203747729U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
一种新型光伏支架夹具,包括下夹具和固定在下夹具上的上夹具,上夹具具有水平的顶板,该顶板上开有用于连接支架檩条的安装孔,下夹具上开有用于使其固定在夹心彩钢板上的安装孔,所述上夹具还具有两侧板,上夹具的两侧板与其顶板一起构成罩于下夹具上方的罩子,所述下夹具处于所述上夹具的内侧。本实用新型的上夹具罩住了下夹具,减少了水从下夹具的自攻钉与夹心彩钢板的连接孔处进入夹心彩钢板的可能性,改善了本实用新型的光伏支架夹具的防水效果。
A new type of photovoltaic support fixture, including a lower fixture and an upper fixture fixed on the lower fixture. The upper fixture has a horizontal top plate. The top plate is opened with mounting holes for connecting the purlins of the support. The lower fixture is provided with holes for fixing it on the sandwich core. The mounting hole on the color steel plate, the upper fixture also has two side plates, the two side plates of the upper fixture and the top plate together form a cover over the lower fixture, and the lower fixture is on the inner side of the upper fixture. The upper fixture of the utility model covers the lower fixture, which reduces the possibility of water entering the sandwich color steel plate from the connection hole between the self-tapping screw of the lower fixture and the sandwich color steel plate, and improves the waterproof effect of the photovoltaic bracket fixture of the present utility model .
Description
技术领域 technical field
本实用新型涉及太阳能光伏支架技术领域,具体涉及一种在屋顶安装太阳能光伏电站时、用于与屋顶的夹心彩钢板固定连接的光伏支架夹具。 The utility model relates to the technical field of solar photovoltaic brackets, in particular to a photovoltaic bracket fixture used for fixed connection with a sandwich color steel plate on the roof when a solar photovoltaic power station is installed on the roof.
背景技术 Background technique
工业和信息化部制定了《太阳能光伏产业“十二五”发展规划》,明确指出十二五期间太阳能光伏的装机容量达到40GW,特别是近期国家发展和改革委员会出台的《国家发展和改革委关于发挥价格杠杆作用促进光伏产业健康发展的通知》,加剧了在工业和民用屋顶上安装太阳能光伏电站的速度。 The Ministry of Industry and Information Technology formulated the "Twelfth Five-Year Development Plan for Solar Photovoltaic Industry", which clearly pointed out that the installed capacity of solar photovoltaics will reach 40GW during the Twelfth Five-Year Plan, especially the "National Development and Reform Commission The Notice on Using Price Leverage to Promote the Healthy Development of the Photovoltaic Industry has intensified the speed of installing solar photovoltaic power stations on industrial and civil roofs.
现有多数工业屋顶都是夹芯彩钢板屋顶,光伏电站建在夹心彩钢板屋顶上是通过光伏支架夹具与夹心彩钢板连接固定支架檩条固定在光伏支架夹具上,光伏组件板则固定在支架檩条上。这样,光伏电站的主要部件就已经安装在夹心彩钢板屋顶上了。由上可以看出,在夹心彩钢板屋顶光伏电站中,整个电站是通过光伏支架夹具与夹心彩钢板固定连接的,但光伏支架夹具与夹芯彩钢板之间连接固定导致的屋顶漏水问题,业界一直没有有效的解决方案。 Most of the existing industrial roofs are sandwich color steel plate roofs. Photovoltaic power stations are built on sandwich color steel plate roofs. The fixing bracket purlins are fixed on the photovoltaic support fixtures through the connection between the photovoltaic support fixture and the sandwich color steel plate, and the photovoltaic module panels are fixed on the support purlins. superior. In this way, the main components of the photovoltaic power station have been installed on the sandwich color steel plate roof. It can be seen from the above that in the photovoltaic power station on the roof of the sandwich color steel plate, the entire power station is fixedly connected with the sandwich color steel plate through the photovoltaic support fixture, but the roof leakage problem caused by the connection and fixation between the photovoltaic support fixture and the sandwich color steel plate is a problem in the industry. There has been no effective solution.
现有技术中光伏支架夹具与夹芯彩钢板的连接常见的有两种方式,一种如图1所示,光伏支架夹具通过从夹心彩钢板波峰顶打穿夹心板的自攻钉固定在厂房的钢结构檩条上,另一种如图2所示,光伏支架夹具是通过从夹心彩钢板波峰两侧打穿夹心板的两自攻钉固定在夹芯板波峰两侧。但无论哪种连接方式,夹心彩钢板的防水处理都是通过在上述自攻钉上套装橡胶垫来实现的。 In the prior art, there are two common ways to connect the photovoltaic support fixture and the sandwich color steel plate. One is as shown in Figure 1. The photovoltaic support fixture is fixed on the factory building by self-tapping nails piercing the sandwich plate from the peak of the sandwich color steel plate. The other is shown in Figure 2. The photovoltaic support fixture is fixed on both sides of the sandwich panel by two self-tapping screws piercing through the sandwich panel from both sides of the sandwich panel. But no matter which connection method, the waterproof treatment of the sandwich color steel plate is realized by installing rubber pads on the above self-tapping screws.
这种仅通过橡胶垫来进行屋顶防水是远远不够的。如果橡胶垫老化,风荷载作用下,自攻钉前后晃动,雨水可以直接进入自攻钉与夹心彩钢板的连接孔,进入彩钢板内,造成彩钢板进水。 This kind of roof waterproofing with rubber mats alone is not enough. If the rubber pad is aging and the self-tapping screw shakes back and forth under the wind load, the rainwater can directly enter the connection hole between the self-tapping screw and the sandwich color steel plate, and enter the color steel plate, causing water to enter the color steel plate.
实用新型内容 Utility model content
为了克服现有技术的不足,本实用新型提供了一种防水性能更好的光伏支架夹具。 In order to overcome the deficiencies of the prior art, the utility model provides a photovoltaic support fixture with better waterproof performance.
本实用新型的技术方案如下:一种新型光伏支架夹具,包括下夹具和固定在下夹具上的上夹具,上夹具具有水平的顶板,该顶板上开有用于连接支架檩条的安装孔,下夹具上开有用于使其固定在夹心彩钢板上的安装孔,其特征在于,所述上夹具还具有两侧板,上夹具的两侧板与其顶板一起构成罩于下夹具上方的罩子,所述下夹具处于所述上夹具的内侧。 The technical scheme of the utility model is as follows: a new type of photovoltaic support fixture, including a lower fixture and an upper fixture fixed on the lower fixture. There are mounting holes for fixing it on the sandwich color steel plate. It is characterized in that the upper clamp also has two side plates, and the two side plates of the upper clamp and the top plate form a cover above the lower clamp. The clamp is inside the upper clamp.
作为本实用新型的一种改进,所述上夹具的两侧板的高度使在所述下夹具固定在夹心彩钢板的波峰上后,两侧板下边缘正好与所述夹心彩钢板波峰两侧的波谷相贴近。 As an improvement of the utility model, the height of the two side plates of the upper fixture is such that after the lower fixture is fixed on the crest of the sandwich color steel plate, the lower edges of the two side plates are just in line with the two sides of the wave crest of the sandwich color steel plate. close to the trough.
作为本实用新型的进一步改进,所述上夹具的顶板向一侧延伸形成越过该侧侧板的侧边,上夹具顶板上的安装孔设于该侧边上。 As a further improvement of the utility model, the top plate of the upper fixture extends to one side to form a side edge beyond the side plate, and the mounting hole on the top plate of the upper fixture is provided on the side edge.
本实用新型还可改进如下,以加强本实用新型的防水效果:所述光伏支架夹具还包括两盖板,两盖板分设于上夹具的两侧板的两侧,通过相适配的卡扣结构扣装在侧板上,与两侧板围成方形结构,所述盖板的下边缘靠近或位于或低于所述下夹具上的安装孔所在的高度。 The utility model can also be improved as follows, to strengthen the waterproof effect of the utility model: the photovoltaic support fixture also includes two cover plates, and the two cover plates are respectively arranged on both sides of the two side plates of the upper fixture, through the matching buckle The structure is buckled on the side plates, forming a square structure with the two side plates, and the lower edge of the cover plate is close to or located at or lower than the height of the mounting holes on the lower fixture.
作为本实用新型的较佳实施例,所述下夹具固定在上夹具靠近所述侧边一侧的侧板的内侧,上、下夹具通过螺栓固定,两者之间还具有用于防水的橡胶垫,下夹具上背向橡胶垫的一侧还焊接有一用于锁紧上述螺栓的螺母,如此在旋紧螺旋固定上、下夹具时,操作可以更加方便。 As a preferred embodiment of the present utility model, the lower clamp is fixed on the inner side of the side plate near the side of the upper clamp, and the upper and lower clamps are fixed by bolts, and there is also a rubber seal between them for waterproofing. pad, the side of the lower fixture facing away from the rubber pad is also welded with a nut for locking the above-mentioned bolts, so that when the screw is tightened to fix the upper and lower fixtures, the operation can be more convenient.
作为本实用新型的可选实施例,所述上夹具连接下夹具的侧板的下部与夹心彩钢板的波峰平行的向外倾斜,且上夹具两侧板的下边缘都设有水平的外翻边。 As an optional embodiment of the present utility model, the lower part of the side plate connected to the lower clamp by the upper clamp is inclined outward parallel to the peak of the sandwich color steel plate, and the lower edges of the two side plates of the upper clamp are provided with horizontal valgus side.
相对于现有技术本实用新型具有如下有益效果:本实用新型的上夹具罩住了下夹具,减少了水从下夹具的自攻钉与夹心彩钢板的连接孔处进入夹心彩钢板的可能性,改善了本实用新型的光伏支架夹具的防水效果。 Compared with the prior art, the utility model has the following beneficial effects: the upper clamp of the utility model covers the lower clamp, reducing the possibility of water entering the sandwich color steel plate from the connection hole between the self-tapping screw of the lower clamp and the sandwich color steel plate , improving the waterproof effect of the photovoltaic support fixture of the present invention.
附图说明 Description of drawings
图1是传统打穿夹心彩钢板波峰顶的光伏支架夹具的安装效果图; Figure 1 is an installation effect diagram of the traditional photovoltaic support fixture that penetrates the crest of the sandwich color steel plate;
图2是传统打穿夹心彩钢板波峰两侧的光伏支架夹具的安装效果图; Figure 2 is the installation effect diagram of the traditional photovoltaic support fixture that penetrates both sides of the wave crest of the sandwich color steel plate;
图3是本实用新型较佳实施例的光伏支架夹具的安装效果图(盖体未画出); Fig. 3 is an installation effect diagram of the photovoltaic support fixture of the preferred embodiment of the present invention (the cover is not drawn);
图4是本实用新型较佳实施例的光伏支架夹具上夹具的主视图(盖体未画出); Fig. 4 is a front view of the upper fixture of the photovoltaic support fixture in a preferred embodiment of the present invention (the cover is not shown);
图5是图4中光伏支架夹具上夹具的俯视图(包括盖体); Fig. 5 is a top view of the fixture on the photovoltaic support fixture in Fig. 4 (including the cover);
图6是本实用新型较佳实施例的光伏支架夹具下夹具的主视图; Fig. 6 is a front view of the lower fixture of the photovoltaic support fixture in a preferred embodiment of the present invention;
图7是图6中光伏支架夹具下夹具的俯视图(螺母未画出); Fig. 7 is a top view of the lower fixture of the photovoltaic support fixture in Fig. 6 (the nut is not shown);
图8是本实用新型较佳实施例的光伏支架夹具的盖体的主视图; Fig. 8 is a front view of the cover body of the photovoltaic support fixture in a preferred embodiment of the present invention;
图9是图8中光伏支架夹具的盖体的俯视图。 FIG. 9 is a top view of the cover of the photovoltaic support fixture in FIG. 8 .
具体实施方式 Detailed ways
下面结合本实用新型的具体实施例对本实用新型作进一步描述: The utility model is further described below in conjunction with the specific embodiment of the utility model:
如图3~9所示,本实用新型较佳实施例的光伏支架夹具包括上夹具1、下夹具2和两盖体3。 As shown in FIGS. 3 to 9 , the photovoltaic support fixture of the preferred embodiment of the present invention includes an upper fixture 1 , a lower fixture 2 and two covers 3 .
下夹具1包括用于承托支架檩条9的顶板11,还包括两侧板12。上夹具1的两侧板12与其顶板1一起构成罩于下夹具2上方的罩子,下夹具2处于上夹具1的内侧。 The lower fixture 1 includes a top plate 11 for supporting the bracket purlin 9 and also includes two side plates 12 . The two side plates 12 of the upper fixture 1 together with the top plate 1 constitute a cover over the lower fixture 2 , and the lower fixture 2 is inside the upper fixture 1 .
下夹具2呈L型,L型的横板设有安装孔21,自攻钉4穿过安装孔21和夹心彩钢板的波峰顶固定在厂房的钢结构檩条5上。如图3所示,L型的竖板位于其横板的右侧。竖板与上夹具1右侧的侧板通过螺栓6固定,之间还垫有用于防水的橡胶垫7。上夹具1的两侧板12的高度使在下夹具2固定在夹心彩钢板的波峰顶上后,两侧板12下边缘正好与夹心彩钢板波峰两侧的波谷相贴近。下夹具2的竖板上、背向橡胶垫7的一侧还焊接有一用于锁紧螺栓6的螺母8。如此,在旋紧螺栓6使上、下夹具固定时,操作可以更加方便。 The lower fixture 2 is L-shaped, and the L-shaped horizontal plate is provided with a mounting hole 21, and the self-tapping screw 4 passes through the mounting hole 21 and the crest of the sandwich color steel plate and is fixed on the steel structure purlin 5 of the factory building. As shown in Figure 3, the L-shaped vertical board is located on the right side of its horizontal board. The vertical plate and the side plate on the right side of the upper fixture 1 are fixed by bolts 6, and there is also a rubber pad 7 for waterproofing between them. The height of the side plates 12 of the upper fixture 1 is such that after the lower fixture 2 is fixed on the top of the crest of the sandwich color steel plate, the lower edges of the side plates 12 are just close to the troughs on both sides of the crest of the sandwich color steel plate. A nut 8 for locking the bolt 6 is also welded on the vertical plate of the lower clamp 2 on the side facing away from the rubber pad 7 . In this way, when the bolt 6 is tightened to fix the upper and lower clamps, the operation can be more convenient.
上夹具1的顶板11水平,顶板11上开有用于连接支架檩条9的安装孔,顶板11向右侧延伸形成越过该侧侧板12的侧边,顶板11上的安装孔设于上述侧边上。如此下夹具2上方没有任何开孔,有利于降低水进行上夹具1内侧的可能性,进一步改善光伏支架夹具的防水性能。 The top plate 11 of the upper clamp 1 is horizontal, and the top plate 11 is provided with mounting holes for connecting the bracket purlins 9. The top plate 11 extends to the right to form a side beyond the side plate 12, and the mounting holes on the top plate 11 are located on the above-mentioned side superior. In this way, there is no opening above the lower fixture 2, which is beneficial to reduce the possibility of water entering the inner side of the upper fixture 1, and further improves the waterproof performance of the photovoltaic support fixture.
上夹具1连接下夹具2的侧板12的下部,即上夹具1右侧的侧板的下部与夹心彩钢板的波峰平行的向外倾斜,这种设计有利于减小整个光伏支架夹具的体积,上夹具1两侧板12的下边缘都设有水平的外翻边,有利于避免刮花夹心彩钢板。 The upper fixture 1 is connected to the lower part of the side plate 12 of the lower fixture 2, that is, the lower part of the side plate on the right side of the upper fixture 1 is parallel to the peak of the sandwich color steel plate and slopes outward. This design is conducive to reducing the volume of the entire photovoltaic support fixture , The lower edges of the two side plates 12 of the upper fixture 1 are provided with horizontal flanging edges, which is beneficial to avoid scratching the sandwich color steel plate.
两盖板3分设有上夹具1的两侧板12的两侧,通过相适配的卡扣结构扣装在侧板12上部,与两侧板12围成方形结构,盖板3的下边缘与夹心彩钢板波峰顶处于同一高度。盖体3的设置,有利于防止雨水从光伏支架夹具前、后侧进入到光伏支架夹具内侧。 The two cover plates 3 are respectively provided with both sides of the two side plates 12 of the upper fixture 1, and are fastened on the upper part of the side plates 12 through a matching buckle structure, and form a square structure with the two side plates 12. The lower edge of the cover plate 3 It is at the same height as the crest of the sandwich color steel plate. The setting of the cover body 3 is beneficial to prevent rainwater from entering the inside of the photovoltaic support fixture from the front and rear sides of the photovoltaic support fixture.
本实用新型的光伏支架夹具的安装过程如下: The installation process of the photovoltaic support fixture of the present utility model is as follows:
通过厂房建筑图及结构图,找出厂房钢结构懔条的位置,测量放线,标记出要固定光伏支架夹具的位置点。 Find out the position of the steel structure bars of the factory building through the architectural drawings and structural drawings of the factory building, measure and set out the wires, and mark the points where the photovoltaic bracket fixtures are to be fixed.
在位置点上放上橡胶垫,下夹具2放在橡胶垫上,使自攻钉从下夹具2上的安装孔穿过并打进夹心彩钢板内,固定在厂房钢结构檩条上。将上夹具2固定到下夹具1上,并在两者之间垫好橡胶垫,最后扣上盖板,光伏支架夹具就固定在夹心彩钢板上了。 Put the rubber pad on the position point, put the lower fixture 2 on the rubber pad, let the self-tapping nail pass through the installation hole on the lower fixture 2 and drive into the sandwich color steel plate, and fix it on the steel structure purlin of the factory building. Fix the upper fixture 2 to the lower fixture 1, and place a rubber pad between the two, and finally buckle the cover plate, and the photovoltaic support fixture is fixed on the sandwich color steel plate.
支架檩条通过M10的螺栓固定在上夹具1的顶板11上,光伏组件10通过压块与M8的螺栓固定在支架檩条9上,光伏电站的支架、光伏组件就固定在夹心彩钢板上了。 The support purlin is fixed on the top plate 11 of the upper fixture 1 through M10 bolts, and the photovoltaic module 10 is fixed on the support purlin 9 through the pressure block and M8 bolts, and the support and photovoltaic modules of the photovoltaic power station are fixed on the sandwich color steel plate.
本实用新型的下夹具和上夹具都可以有多种设计,如:下夹具也可以设计成Y字型,如图2中现有技术所示,通过自攻钉与夹心彩钢板波峰的两侧相连。本实用新型的总设计思想是将上夹具设计成罩住下夹具的罩子,以改善整个光伏支架夹具的防水性能。 Both the lower clamp and the upper clamp of the utility model can have multiple designs, such as: the lower clamp can also be designed into a Y shape, as shown in the prior art in Figure 2, through the self-tapping nails and the two sides of the wave crest of the sandwich color steel plate connected. The overall design idea of the utility model is to design the upper fixture as a cover covering the lower fixture, so as to improve the waterproof performance of the entire photovoltaic support fixture.
Claims (6)
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| CN201320863011.3U CN203747729U (en) | 2013-12-25 | 2013-12-25 | Novel photovoltaic support clamp |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107769689A (en) * | 2017-11-13 | 2018-03-06 | 酒泉华杰电气股份有限公司 | A kind of novel color steel roof photovoltaic bracket mounting means |
| CN109039229A (en) * | 2018-08-15 | 2018-12-18 | 合肥阳光新能源科技有限公司 | A kind of photovoltaic module fixed structure and photovoltaic bracket |
-
2013
- 2013-12-25 CN CN201320863011.3U patent/CN203747729U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107769689A (en) * | 2017-11-13 | 2018-03-06 | 酒泉华杰电气股份有限公司 | A kind of novel color steel roof photovoltaic bracket mounting means |
| CN107769689B (en) * | 2017-11-13 | 2020-08-07 | 酒泉华杰电气股份有限公司 | Method for installing photovoltaic bracket on color steel roof |
| CN109039229A (en) * | 2018-08-15 | 2018-12-18 | 合肥阳光新能源科技有限公司 | A kind of photovoltaic module fixed structure and photovoltaic bracket |
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