CN203732214U - Solar engineering header liner pressure test and leak detection equipment - Google Patents
Solar engineering header liner pressure test and leak detection equipment Download PDFInfo
- Publication number
- CN203732214U CN203732214U CN201420097606.7U CN201420097606U CN203732214U CN 203732214 U CN203732214 U CN 203732214U CN 201420097606 U CN201420097606 U CN 201420097606U CN 203732214 U CN203732214 U CN 203732214U
- Authority
- CN
- China
- Prior art keywords
- silica gel
- gel plug
- frame
- underframe
- telescopic shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 title abstract description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000000741 silica gel Substances 0.000 claims abstract description 68
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 68
- 238000010586 diagram Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Examining Or Testing Airtightness (AREA)
Abstract
A piece of solar engineering header liner pressure test and leak detection equipment comprises a lower frame which is horizontally arranged. The lower frame is fixedly connected with a vertical frame and is disposed at the lower end of the vertical frame. The upper end of the vertical frame is fixedly connected with an upper frame. The upper frame is fixedly connected with a pressing cylinder which is arranged vertically and is provided with a pressing cylinder telescopic shaft. The lower end of the pressing cylinder telescopic shaft is fixedly connected with a movable frame. Upper silica gel plugs are transversely arranged and fixedly installed below the movable frame, lower silica gel plugs are transversely arranged and fixedly installed above the lower frame, and the upper silica gel plugs and the lower silica gel plugs correspond to each other in an up-and-down mode. The movable frame is provided with silica gel plug stroke grooves, and the upper silica gel plugs are fixedly installed on the movable frame through silica gel plug fixing bolts. The lower frame is also provided with silica gel plug stroke grooves, and the lower silica gel plugs are fixedly installed on the lower frame through silica gel plug fixing bolts. The silica gel plug fixing bolts pass through the silica gel plug stroke grooves. The silica gel plug stroke grooves are strip-shaped holes. The upper frame is connected with a lifting cylinder.
Description
Technical field
The utility model relates to a kind of pressure test leak-detecting device, relates in particular to a kind of solar engineering header inner container pressure test leak-detecting equipment.
Background technology
Solar engineering header is as the most general heat-collecting part of solar water sector application now, its quality and life-span very Shou Ge solar energy production producer pay attention to.Header inner container is generally completed by operations such as panel beating, punching press, welding by stainless steel materials, inner container pressure test leak detection is the once key detection of in production technology, product quality, performance being carried out, and to guarantee that product does not in use produce, leaks and damages.
But Ge great header manufacturer generally adopts artificial in pressure test leak-detecting operation at present, dozens of rubber or wooden stopper are filled in to header hole in turn, make header sealing, pass through charging valve, toward the interior injecting compressed air of header cavity, then header is placed in to pond, make water surface submergence cross header main body, by observation, whether there is bubble to come up and judge whether each solder joint and link leak, this kind of manual detection mode is because air-proof condition is simple and crude, pressure is irregular, in pressure testing process, stopper easily drops, or pressure does not reach requirement, easily produce and fail to judge, erroneous judgement, cause and cause production efficiency low, work loaded down with trivial details, production cost is high, the problems such as quality is unreliable.
Summary of the invention
The purpose of this utility model is to provide a kind of solar engineering header inner container pressure test leak-detecting equipment, and the use of this equipment can significantly reduce labour intensity, increases work efficiency, and guarantees product quality, greatly reduces production costs.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of solar engineering header inner container pressure test leak-detecting equipment, comprise underframe, underframe is horizontally disposed with, underframe is fixedly connected with vertical frame, underframe is positioned at vertical frame lower end, vertical frame upper end is fixedly connected with upper frame, it is characterized in that: upper frame is fixedly connected with clamping cylinder, clamping cylinder vertically arranges, clamping cylinder is with clamping cylinder telescopic shaft, clamping cylinder telescopic shaft lower end is fixedly connected with movable frame, transversely arranged below movable frame, be installed with silica gel plug, transversely arranged above described underframe, be installed with lower silica gel plug, upper silica gel plug is corresponding up and down with lower silica gel plug.
Solar engineering header inner container pressure test leak-detecting equipment according to described, is characterized in that: on described movable frame, have silica gel plug stroke groove, described upper silica gel plug is fixedly mounted on movable frame by silica gel plug set bolt; On described underframe, also have silica gel plug stroke groove, described lower silica gel plug is fixedly mounted on underframe by silica gel plug set bolt; Silica gel plug set bolt passes in silica gel plug stroke groove; Silica gel plug stroke groove is bar hole.
Solar engineering header inner container pressure test leak-detecting equipment according to described, is characterized in that: described upper frame is connected with lifting cylinder, lifting cylinder is with lifting cylinder telescopic shaft, and lifting cylinder telescopic shaft lower end is connected with hanger, and hanger is connected with upper frame.
Solar engineering header inner container pressure test leak-detecting equipment according to described, is characterized in that: described clamping cylinder telescopic shaft is connected by link with described movable frame.
The utility model is framed structure, can be made by integral rigidity material, during use, only need to connect pressurized air, under standby condition, header inner container is placed on the lower silica gel plug of underframe, then open clamping cylinder, make clamping cylinder telescopic shaft drive upper silica gel plug to press down and fix header inner container, by after two header silk shutoff at header two ends, header cavity is rushed in to pressurized air, then open lifting cylinder, lifting cylinder telescopic shaft stretches out, finally header inner container integral body is submerged in water, can detects header.The utility model is simple in structure, easy to use, with apparatus, replaces manually, and work efficiency improves greatly, and reliability is high, and product quality can be guaranteed.
The pressure testing that the utility model is produced for solar engineering header inner container and leak detection operation, changed the operation that in the past adopts single rubber or wooden stopper, when no longer striking, extracting with hammer while filling in pre-process of assembling, stopper is not easy automatically to drop during no longer with rod sled, use, test pressure is up to standard.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present utility model;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is the left TV structure schematic diagram of Fig. 1;
Fig. 4 is use state reference map of the present utility model;
Fig. 5 is the left TV structure schematic diagram of Fig. 4;
Fig. 6 is the main TV structure schematic diagram of header;
Fig. 7 is the plan structure schematic diagram of Fig. 6;
Fig. 8 is the left TV structure schematic diagram of Fig. 6.
In accompanying drawing:
1, lifting cylinder; 2, lifting cylinder telescopic shaft; 3, hanger; 4, clamping cylinder; 5, clamping cylinder telescopic shaft; 6, upper frame; 7, vertical frame; 8, underframe; 9, movable frame; 10, lower silica gel plug; 11, upper silica gel plug; 12, link; 13, silica gel plug set bolt; 14, silica gel plug stroke groove; 15, engineering header; 16, drain tap; 17, charging valve; 18, header hole; 19, header silk head.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further described:
A kind of solar engineering header inner container pressure test leak-detecting equipment, as shown in Figures 1 to 8, comprise underframe 8, underframe 8 is horizontally disposed with, underframe 8 is fixedly connected with vertical frame 7, underframe 8 is positioned at vertical frame 7 lower ends, vertical frame 7 upper ends are fixedly connected with upper frame 6, upper frame 6 is fixedly connected with clamping cylinder 4, clamping cylinder 4 vertically arranges, clamping cylinder 4 is with clamping cylinder telescopic shaft 5, clamping cylinder telescopic shaft 5 lower ends are fixedly connected with movable frame 9, movable frame 9 is transversely arranged below, be installed with silica gel plug 11, described underframe 8 is transversely arranged above, be installed with lower silica gel plug 10, upper silica gel plug 11 is corresponding up and down with lower silica gel plug 10.
In the present embodiment, have silica gel plug stroke groove 14 on described movable frame 9, described upper silica gel plug 11 is fixedly mounted on movable frame 9 by silica gel plug set bolt 13; On described underframe 8, also have silica gel plug stroke groove 14, described lower silica gel plug 10 is fixedly mounted on underframe 8 by silica gel plug set bolt 13; Silica gel plug set bolt 13 passes in silica gel plug stroke groove 14; Silica gel plug stroke groove 14 is bar hole.Described upper frame 6 is connected with lifting cylinder 1, and lifting cylinder 1 is with lifting cylinder telescopic shaft 2, and lifting cylinder telescopic shaft 2 lower ends are connected with hanger 3, and hanger 3 is connected with upper frame 6.Described clamping cylinder telescopic shaft 5 is connected by link 12 with described movable frame 9.
The utility model is manufactured for solar engineering header, can be used as the pressure test leak-detecting equipment of inner bag in solar engineering header production run.
The utility model is general frame structure, by part Combination Welding such as upper frame, underframe, movable frame, vertical frames, is formed, and whole framework connects lifting cylinder by hanger, is suspended on top, pond.Vertical frame is welded between upper frame and underframe, upper frame is middle and with mid point, three clamping cylinders are equidistantly installed to the left and right sides, clamping cylinder telescopic shaft is fixed on link, link horizontal welding is connected on movable frame, when clamping cylinder air feed, clamping cylinder telescopic shaft stretches out, and drives movable frame to move up and down.
In the utility model, underframe has upper and lower corresponding silica gel plug stroke groove with movable frame horizontal center position, silica gel plug set bolt is through silica gel plug stroke groove and be fixedly connected with silica gel plug and lower silica gel plug, upper silica gel plug and lower silica gel plug can be adjusted phase mutual edge distance by silica gel plug stroke groove, to adapt to the engineering header of different pitch-rows.
While using the utility model operation, first engineering header is inserted in framework, the header hole correspondence of header bottom surface is placed on lower silica gel plug, the header silk head at header two ends connects respectively charging valve and drain tap, then open clamping cylinder, clamping cylinder telescopic shaft stretches out, and promotes movable frame and declines, upper silica gel plug enters the header hole of header end face, and distich box-shaped becomes sealing.Then open charging valve, header cavity is charged into after rated pressure pressurized air, then carries opening and rises cylinder, and lifting cylinder telescopic shaft stretches out, and whole header is submerged into pond, can have or not to leak gas by observation to detect each solder joint position of header and have or not leakage.
After detection completes, lifting cylinder resets, and opens drain tap, and by Bas Discharged in header cavity, clamping cylinder resets, and drives movable frame to rise, and takes off charging valve and drain tap, header can be taken out, and completes a detection.
The utility model simple structure, cost are low, easy to operate, adopt cylinder lifting frame, and lifting is steady, can adapt to the pressure test leak-detecting operation of the solar engineering header of sizes specification.
Claims (4)
1. a solar engineering header inner container pressure test leak-detecting equipment, comprise underframe (8), underframe (8) is horizontally disposed with, underframe (8) is fixedly connected with vertical frame (7), underframe (8) is positioned at vertical frame (7) lower end, vertical frame (7) upper end is fixedly connected with upper frame (6), it is characterized in that: upper frame (6) is fixedly connected with clamping cylinder (4), clamping cylinder (4) vertically arranges, clamping cylinder (4) is with clamping cylinder telescopic shaft (5), clamping cylinder telescopic shaft (5) lower end is fixedly connected with movable frame (9), movable frame (9) is transversely arranged below, be installed with silica gel plug (11), described underframe (8) is transversely arranged above, be installed with lower silica gel plug (10), upper silica gel plug (11) is corresponding up and down with lower silica gel plug (10).
2. solar engineering header inner container pressure test leak-detecting equipment according to claim 1, it is characterized in that: on described movable frame (9), have silica gel plug stroke groove (14), described upper silica gel plug (11) is fixedly mounted on movable frame (9) by silica gel plug set bolt (13); On described underframe (8), also have silica gel plug stroke groove (14), described lower silica gel plug (10) is fixedly mounted on underframe (8) by silica gel plug set bolt (13); Silica gel plug set bolt (13) passes in silica gel plug stroke groove (14); Silica gel plug stroke groove (14) is bar hole.
3. solar engineering header inner container pressure test leak-detecting equipment according to claim 1 and 2, it is characterized in that: described upper frame (6) is connected with lifting cylinder (1), lifting cylinder (1) is with lifting cylinder telescopic shaft (2), lifting cylinder telescopic shaft (2) lower end is connected with hanger (3), and hanger (3) is connected with upper frame (6).
4. solar engineering header inner container pressure test leak-detecting equipment according to claim 3, is characterized in that: described clamping cylinder telescopic shaft (5) is connected by link (12) with described movable frame (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420097606.7U CN203732214U (en) | 2014-03-05 | 2014-03-05 | Solar engineering header liner pressure test and leak detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420097606.7U CN203732214U (en) | 2014-03-05 | 2014-03-05 | Solar engineering header liner pressure test and leak detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203732214U true CN203732214U (en) | 2014-07-23 |
Family
ID=51202277
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420097606.7U Expired - Lifetime CN203732214U (en) | 2014-03-05 | 2014-03-05 | Solar engineering header liner pressure test and leak detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203732214U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105092179A (en) * | 2015-09-18 | 2015-11-25 | 浙江家家热新能源有限公司 | Solar pressure testing device |
| CN107421698A (en) * | 2017-07-26 | 2017-12-01 | 广东瑞星新能源科技有限公司 | A kind of inner coil pipe inner bag constant temperature pool pressure test leak-detecting system and method |
-
2014
- 2014-03-05 CN CN201420097606.7U patent/CN203732214U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105092179A (en) * | 2015-09-18 | 2015-11-25 | 浙江家家热新能源有限公司 | Solar pressure testing device |
| CN107421698A (en) * | 2017-07-26 | 2017-12-01 | 广东瑞星新能源科技有限公司 | A kind of inner coil pipe inner bag constant temperature pool pressure test leak-detecting system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140723 |