CN201765098U - Solar thermal insulation bucket liner CNC testing machine - Google Patents

Solar thermal insulation bucket liner CNC testing machine Download PDF

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Publication number
CN201765098U
CN201765098U CN2010202528404U CN201020252840U CN201765098U CN 201765098 U CN201765098 U CN 201765098U CN 2010202528404 U CN2010202528404 U CN 2010202528404U CN 201020252840 U CN201020252840 U CN 201020252840U CN 201765098 U CN201765098 U CN 201765098U
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China
Prior art keywords
water tank
air
liner
inner container
solar thermal
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Expired - Fee Related
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CN2010202528404U
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Chinese (zh)
Inventor
吴淑宽
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SHANGDONG JINGPU SOLAR ENERGY TECHNOLOGY Co Ltd
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SHANGDONG JINGPU SOLAR ENERGY TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers

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Abstract

The utility model discloses a numerical control pressure test device of an inner container of a solar thermal-insulation barrel, which comprises a system consisting of a metal bracket, a water tank, a movable water tank inner container fixing bracket, air cylinders, an electric contact pressure gauge, a time relay, a digital display time relay, an air inlet pipe, an air plug, a pressure gauge and a switch, wherein the water tank is fixed at the lower part of the metal bracket, and water is injected into the water tank until reaching a scale mark; the pressure and time parameters are set; the air plug is pressed into the hole of a heat-collecting pipe of a water tank inner container by a group of air cylinders, so that the water tank inner container is sealed completely; the air inlet pipe is connected with a water inlet and outlet pipe of the water tank inner container; when the switch is turned on to automatically fill air to a pressure value, the movable water tank inner container fixing bracket is automatically pressed into the water tank by another group of air cylinders for detecting the air tightness of the water tank inner container; and after the test is completed, the system automatically discharges the air and returns. The numerical control pressure test device of the inner container of the solar thermal-insulation barrel has the advantages of being reasonable in design, convenient in use, improved in efficiency, reduced in labor intensity and the like. The numerical control pressure test device of the inner container of the solar thermal-insulation barrel completely adopts digital control, therefore, the product quality is stable, and the percent of pass is up to 99.99%.

Description

太阳能保温桶内胆数控试压机 Solar thermal insulation bucket liner CNC testing machine

技术领域technical field

本实用新型涉及一种太阳能保温桶内胆试压设备,具体提供一种太阳能保温桶内胆数控试压机。The utility model relates to a pressure test device for the inner tank of a solar thermal insulation bucket, in particular to a numerically controlled pressure test machine for the inner tank of a solar thermal insulation bucket.

技术背景technical background

目前对太阳能保温桶内胆的气密性检测,基本上实行传统的试压气泵打压测试,通过手动操作气泵的电源开关控制试压气泵工作,由于人工操作存在压力值难以准确控制,造成检测性能不稳定,经常出现和设定的压力值之间有一定的误差,容易产品质量不稳定,严重的造成质量缺陷;而且人工连接试压气塞的上紧和拆卸,费时费力,生产效率低,劳动强度大。At present, the air tightness test of the inner tank of the solar thermal insulation barrel basically implements the traditional pressure test air pump pressure test, and the work of the pressure test air pump is controlled by manually operating the power switch of the air pump. Due to manual operation, the pressure value is difficult to accurately control, resulting in detection performance. Unstable, there is often a certain error between the set pressure value and the product quality is likely to be unstable, causing serious quality defects; and the manual connection of the pressure test air plug to tighten and disassemble is time-consuming and laborious, and the production efficiency is low. Strong.

发明内容Contents of the invention

本实用新型的目的是针对以上存在的缺点和不足,提供一种设计合理、结构紧凑、测试精度高、使用方便、性能稳定的一种全自动太阳能保温桶内胆数控试压机。The purpose of this utility model is to provide a fully automatic solar heat preservation barrel inner tank numerical control pressure test machine with reasonable design, compact structure, high test accuracy, convenient use and stable performance in view of the above shortcomings and deficiencies.

本实用新型解决其技术问题所采用的技术方案是:一种太阳能保温桶内胆数控试压机,由金属支架、水槽、活动的水箱内胆固定支架、气缸、电接点压力表、时间继电器、数显时间继电器、进气管、气塞、压力表、开关组成的系统。将水槽固定在金属支架下部并注水到刻度线,把试压所需的压力和时间参数分别设置在电接点压力表、时间继电器、数显时间继电器上,把保温桶内胆固定在中间的活动支架上,由一组气缸将气塞压入水箱内胆的集热管孔内,使水箱内胆完全密封,进气管连接在水箱内胆的进出水管上,打开开关,自动充气至压力值时,另一组气缸自动把活动的水箱内胆固定支架压入水槽内,检查水箱内胆的气密性,测试完毕,系统将自动排气,自动归位。The technical scheme adopted by the utility model to solve the technical problem is: a kind of solar thermal insulation bucket liner numerical control pressure test machine, which consists of a metal bracket, a water tank, a fixed bracket for the movable water tank liner, a cylinder, an electric contact pressure gauge, a time relay, A system composed of digital display time relay, intake pipe, air plug, pressure gauge and switch. Fix the water tank on the lower part of the metal bracket and fill water to the scale line, set the pressure and time parameters required for the pressure test on the electric contact pressure gauge, time relay, and digital display time relay respectively, and fix the inner tank of the heat preservation bucket in the middle. On the bracket, a group of cylinders press the air plug into the heat collecting pipe hole of the water tank liner to make the water tank liner completely sealed, the air intake pipe is connected to the water inlet and outlet pipes of the water tank liner, and when the switch is turned on, the air is automatically inflated to the pressure value. Another group of cylinders automatically presses the fixed bracket of the movable water tank liner into the water tank to check the air tightness of the water tank liner. After the test, the system will automatically exhaust and return to its original position.

本实用新型的太阳能保温桶内胆数控试压机与现有的试压技术相比,具有设计合理、结构简单、使用方便的特点,该设备自动密封、自动充气、自动压力设定,提高生产效率,降低劳动强度等优点。同时由于气密性测试的压力、时间完全采用数字控制,避免了压力值难以准确控制,造成检测性能不稳定,出现和设定的压力值之间的误差,保证了产品的质量稳定,使产品的合格率达到99.99%。Compared with the existing pressure testing technology, the numerical control pressure test machine for the inner tank of the solar thermal insulation barrel of the utility model has the characteristics of reasonable design, simple structure and convenient use. Efficiency, reduce labor intensity and other advantages. At the same time, because the pressure and time of the air tightness test are completely controlled by digital, it avoids the difficulty of accurately controlling the pressure value, resulting in unstable detection performance, and the error between the set pressure value, which ensures the stable quality of the product and makes the product The qualified rate reaches 99.99%.

附图说明Description of drawings

下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.

附图为本实用新型结构示意图。Accompanying drawing is the structural representation of the utility model.

图中1、电接点压力表,2、气缸,3、气缸,4、横支撑架,5、保温桶内胆,6、竖支撑架,7、水槽,8、进出水管,9、水箱内胆固定支架,10、气塞,11、压力表,12、开关,13、时间继电器,14、数显时间继电器。In the figure 1. Electric contact pressure gauge, 2. Cylinder, 3. Cylinder, 4. Horizontal support frame, 5. Insulation barrel liner, 6. Vertical support frame, 7. Water tank, 8. Water inlet and outlet pipes, 9. Water tank liner Fixed bracket, 10, air plug, 11, pressure gauge, 12, switch, 13, time relay, 14, digital display time relay.

具体实施方式Detailed ways

如图所示实施例中,将水槽7固定在金属支架6下部并注水到刻度线,把试压所需的压力和时间参数分别设置在电接点压力表1、时间继电器13、数显时间继电器14上,把保温桶内胆5固定在中间的活动支架9上,由气缸2将气塞10压入水箱内胆的集热管孔内,使水箱内胆完全密封,进气管连接在水箱内胆的进出水管8上,打开开关12,自动充气至压力值时,气缸3自动把活动的水箱内胆固定支架9压入水槽7内,检查水箱内胆的气密性,测试完毕,系统将自动排气,自动归位。In the embodiment shown in the figure, the water tank 7 is fixed on the lower part of the metal bracket 6 and water is filled to the scale line, and the pressure and time parameters required for the pressure test are respectively set in the electric contact pressure gauge 1, the time relay 13, and the digital display time relay. 14, fix the insulation barrel liner 5 on the middle movable bracket 9, press the air plug 10 into the heat collecting pipe hole of the water tank liner by the cylinder 2, so that the water tank liner is completely sealed, and the air intake pipe is connected to the water tank liner On the water inlet and outlet pipes 8, turn on the switch 12, when the air is automatically inflated to the pressure value, the cylinder 3 automatically presses the movable water tank liner fixing bracket 9 into the water tank 7 to check the airtightness of the water tank liner, after the test is completed, the system will automatically Exhaust, automatic homing.

以上所述的实施例,只是本实用新型的较为优选的具体实施方式的一种,只要采用了本实用新型的方法构思和技术方案进行的各种改进,均在本实用新型的保护范围之内。The above-described embodiments are only one of the more preferred specific implementations of the present utility model. As long as various improvements are made by adopting the method concept and technical solutions of the present utility model, they are all within the protection scope of the present utility model. .

Claims (4)

1.一种太阳能保温桶内胆数控试压机,由金属支架、水槽、活动的水箱内胆固定支架、汽缸、电接点压力表、时间继电器、数显时间继电器、进气管、气塞、压力表、开关组成的系统;其特征在于:所述的水槽固定在金属支架下部并注水到刻度线,把试压所需的压力和时间参数分别设置在电接点压力表、时间继电器、数显时间继电器上,把保温桶内胆固定在中间的活动支架上,由一组气缸将气塞压入水箱内胆的集热管孔内,使水箱内胆完全密封,进气管连接在水箱内胆的进出水管上,打开开关,自动充气至压力值时,另一组气缸自动把活动的水箱内胆固定支架压入水槽内,检查水箱内胆的气密性,测试完毕,系统将自动排气,自动归位。1. A numerically controlled pressure test machine for the inner tank of a solar thermal insulation bucket, which consists of a metal bracket, a water tank, a movable water tank inner tank fixed bracket, a cylinder, an electric contact pressure gauge, a time relay, a digital display time relay, an air intake pipe, an air plug, and a pressure gauge. It is a system composed of meters and switches; it is characterized in that: the water tank is fixed on the lower part of the metal bracket and filled with water to the scale line, and the pressure and time parameters required for pressure testing are respectively set in the electric contact pressure gauge, time relay, and digital display time. On the relay, fix the inner liner of the heat preservation barrel on the movable bracket in the middle, and press the air plug into the heat collecting tube hole of the inner liner of the water tank by a group of cylinders, so that the inner liner of the water tank is completely sealed, and the air intake pipe is connected to the inlet and outlet of the inner liner of the water tank On the water pipe, turn on the switch, and when the air is automatically inflated to the pressure value, another group of cylinders will automatically press the fixed bracket of the movable water tank liner into the water tank to check the air tightness of the water tank liner. After the test is completed, the system will automatically exhaust and automatically reset. 2.根据权利要求1所述的一种太阳能保温桶内胆数控试压机;其特征在于:所述的水槽固定在金属支架下部。2. A numerically controlled pressure test machine for a solar thermal insulation bucket liner according to claim 1; it is characterized in that: the water tank is fixed at the lower part of the metal bracket. 3.根据权利要求1所述的一种太阳能保温桶内胆数控试压机;其特征在于:试压所需的压力和时间参数分别设置在电接点压力表、时间继电器、数显时间继电器上。3. A numerically controlled pressure test machine for the inner tank of a solar thermal insulation barrel according to claim 1; it is characterized in that: the pressure and time parameters required for the pressure test are respectively set on the electric contact pressure gauge, the time relay, and the digital display time relay . 4.根据权利要求1所述的一种太阳能保温桶内胆数控试压机;其特征在于:保温桶内胆固定在中间的活动支架上,由锥形气塞密封水箱内胆,自动充气至压力值时,气缸自动把活动的水箱内胆固定支架压入水槽内,检查水箱内胆的气密性,测试完毕,系统将自动排气,自动归位。4. A numerically controlled pressure test machine for a solar thermal insulation bucket liner according to claim 1; it is characterized in that: the thermal insulation bucket liner is fixed on the movable support in the middle, and the water tank liner is sealed by a conical air plug, and is automatically inflated to When the pressure reaches a certain value, the cylinder automatically presses the fixed bracket of the movable water tank liner into the water tank to check the airtightness of the water tank liner. After the test is completed, the system will automatically exhaust and return to its original position.
CN2010202528404U 2010-07-09 2010-07-09 Solar thermal insulation bucket liner CNC testing machine Expired - Fee Related CN201765098U (en)

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CN2010202528404U CN201765098U (en) 2010-07-09 2010-07-09 Solar thermal insulation bucket liner CNC testing machine

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Application Number Priority Date Filing Date Title
CN2010202528404U CN201765098U (en) 2010-07-09 2010-07-09 Solar thermal insulation bucket liner CNC testing machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103983407A (en) * 2014-06-03 2014-08-13 山东福德科技有限公司 Leak detecting device of solar heat collecting header
CN105092179A (en) * 2015-09-18 2015-11-25 浙江家家热新能源有限公司 Solar pressure testing device
CN106768705A (en) * 2016-12-27 2017-05-31 重庆智神科技有限公司 Leak-checking apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103983407A (en) * 2014-06-03 2014-08-13 山东福德科技有限公司 Leak detecting device of solar heat collecting header
CN103983407B (en) * 2014-06-03 2016-08-31 山东福德科技有限公司 Solar energy heating header leakage detection apparatus
CN105092179A (en) * 2015-09-18 2015-11-25 浙江家家热新能源有限公司 Solar pressure testing device
CN106768705A (en) * 2016-12-27 2017-05-31 重庆智神科技有限公司 Leak-checking apparatus

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C17 Cessation of patent right
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Granted publication date: 20110316

Termination date: 20130709