CN203731022U - Installation and debugging system for high-power diesel generating set - Google Patents

Installation and debugging system for high-power diesel generating set Download PDF

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Publication number
CN203731022U
CN203731022U CN201420091666.8U CN201420091666U CN203731022U CN 203731022 U CN203731022 U CN 203731022U CN 201420091666 U CN201420091666 U CN 201420091666U CN 203731022 U CN203731022 U CN 203731022U
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CN
China
Prior art keywords
installation
debugging system
generating set
diesel generating
power diesel
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201420091666.8U
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Chinese (zh)
Inventor
唐爱国
卢德华
熊维强
梅霖魁
韦莹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Ycrrc Engine Co ltd
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YCSR SICHUAN ENGINE CO Ltd
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Priority to CN201420091666.8U priority Critical patent/CN203731022U/en
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Abstract

The utility model provides an installation and debugging system for a high-power diesel generating set. The installation and debugging system mainly comprises a foundation mounting portion and a vibrator isolator (2), wherein the foundation mounting portion consists of a mounting base plate (7), an embedded substrate (8) and feet (9); the feet (9) are fixedly connected with a foundation (10); the embedded substrate (8) is fixedly connected with the feet (9); the mounting base plate (7) is fixedly connected with the embedded substrate (8); and the vibration isolator (2) is movably connected with the mounting base plate (7). The diesel generating set can be conveniently and quickly assembled with the installation and debugging system integrally, and is debugged correspondingly or directly runs formally; the installation and debugging time is saved; and moreover, frustrating effects on the diesel generating set and surrounding components due to installation and debugging or long-term running of the diesel generating set are relieved, and the long-term running reliability of the diesel generating set is improved. The installation and debugging system for the high-power diesel generating set has the outstanding advantages of convenience in installation, reliable running and the like.

Description

A kind of high-power diesel generator set Installation and Debugging system
Technical field
The utility model relates to diesel generator technical group field, especially relates to a kind of high-power diesel generator set Installation and Debugging system.
Background technique
Diesel generating set is reciprocating running machinery, and its normal operation will produce larger vibrations.Therefore,, before diesel generating set is paid user's use, need to install diesel generating set, debug.But current most diesel oil generator set manufacturer only produces the diesel generating set of single specification, and has only made technical proposal for the Installation and Debugging of diesel generating set, does not carry out corresponding Installation and Debugging.Therefore, most of Installation and Debugging are all to be settled a dispute by the parties concerned themselves by user, owing to lacking the Installation and Debugging system of specification, cause user's Installation and Debugging to produce a lot of problems, the cycle of installing, debug also correspondingly increases, due to nonstandard Installation and Debugging, even can greatly shorten the working life of diesel generating set.
Model utility content
The technical problems to be solved in the utility model is: the problem existing for prior art, a kind of high-power diesel generator set Installation and Debugging system is provided, and shorten installation, the debugging cycle of diesel generating set, improve its reliability of operation.
The technical problems to be solved in the utility model realizes by the following technical solutions: a kind of high-power diesel generator set Installation and Debugging system, comprise basic assembly department and vibration isolator, described basic assembly department forms by backing plate, pre-buried substrate and lower margin are installed, described lower margin is fixedly connected with ground, described pre-buried substrate is fixedly connected with lower margin, described installation backing plate is fixedly connected with pre-buried substrate, and described vibration isolator is flexibly connected with installation backing plate.
Further, described basic assembly department also comprises adjustment pad, and described adjustment pad is positioned at installs backing plate top.
Further, described basic assembly department also comprises maintenance backing plate, and described maintenance backing plate is positioned at vibration isolator bottom.
Further, described lower margin is " U " shape.
Further, described pre-buried substrate is provided with two, and on the pre-buried substrate of each piece, is all fixedly connected with several installation backing plates.
Further, several installation backing plates that are fixedly connected with on the described pre-buried substrate of each piece are pre-buried substrate center axial direction uneven distribution along place.
Further, described ground base part is provided with rosin charcoal grieshoch.
Further, damping ditch is set between the sidewall of described ground and brick wall, sealing layer sealing is set above described damping ditch.
Further, described ground upper surface arranges sewer ditch.
Further, described vibration isolator is flexibly connected with installation backing plate composition screw thread by bolt.
Compared with prior art, the beneficial effects of the utility model are: by the related fittings in Installation and Debugging system and reserved installation position, can make diesel generating set debug test system with intrinsic safety quickly and easily and be assembled into one, and debug accordingly work or directly commencement of commercial operation, installation, the debug time of greatly having saved diesel generating set, improved installation, debugging efficiency; After diesel generating set and vibration isolator are connected and fixed, because vibration isolator has certain absorbing effect, can avoid diesel generating set and ground composition to be rigidly connected, thereby to diesel generating set and the damaging influence of each constituent element around, improve the reliability of diesel generating set debugging, long-time running while having reduced diesel generating set Installation and Debugging or long-time running.
Brief description of the drawings
Fig. 1 is the tectonic maps of a kind of high-power diesel generator set of the utility model Installation and Debugging system.
Fig. 2 is the plan view of the basic assembly department of diesel generating set Installation and Debugging system in Fig. 1.
Fig. 3 be in Fig. 1 A-A to sectional view.
Fig. 4 be in Fig. 2 B-B to sectional view.
Figure middle part product token name claims: 1-diesel generating set, 2-vibration isolator, 3-scaffold, 4-bolt, 5-overhauls backing plate, and 6-adjusts pad, 7-installs backing plate, the pre-buried substrate of 8-, 9-lower margin, 10-ground, 11-sewer ditch, 12-sealing layer, 13-ground concrete, 14-damping ditch, 15-brick wall, 16-rosin charcoal grieshoch.
Embodiment
In order to make the purpose of this utility model, technological scheme and advantage clearer, below in conjunction with the drawings and specific embodiments, the utility model is elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
A kind of high-power diesel generator set Installation and Debugging system as shown in Figure 1, Figure 3, mainly comprises basic assembly department and vibration isolator 2, and basic assembly department wherein forms by backing plate 7, pre-buried substrate 8 and lower margin 9 are installed, and described lower margin 9 is fixedly connected with ground 10.Ground 10 is wherein reinforced concrete, it is mainly used in carrying diesel generating set 1, conventionally, ground 10 is 1: 2 with the net weight ratio of the dynamic load diesel generating set 1 carrying, to ensure that ground 10 can bear diesel generating set 1 dynamic load, improve the reliability of diesel generating set 1 commissioning test.Described pre-buried substrate 8 is provided with two, being parastate is distributed on ground 10, and on the pre-buried substrate 8 of each piece, be all fixedly connected with several backing plate 7 is installed, be positioned on the pre-buried substrate 8 of same several install backing plates 7 along place pre-buried substrate 8 central axial direction uneven distributions, as shown in Figure 2.Conventionally, backing plate 7 is installed and is adopted installation parallels, pre-buried substrate 8 adopts steel plate, and lower margin 9 adopts Deformed Steel Bars, therefore, can directly be welded and fixed with pre-buried substrate 8 backing plate 7 is installed, meanwhile, pre-buried substrate 8 is also directly welded and fixed with lower margin 9, as shown in Figure 3, to increase connectivity robustness, reliability, and be conducive to reduce to install the welding deformation amount of backing plate 7 and pre-buried substrate 8, pre-buried substrate 8 and lower margin 9.Described lower margin 9 is " U " shape, and directly builds and be fixed on ground 10 inside, as shown in Figure 1, can increase like this snap-in force of lower margin 9 and ground 10, and prevent getting loose of pre-buried substrate 8.
Described vibration isolator 2 forms screw thread by bolt 4 with installation backing plate 7 and is flexibly connected, with for convenience detach.Backing plate 7, pre-buried substrate 8 are corresponding with installing, described vibration isolator 2 also arranges two row, several vibration isolators 2 that are positioned on the pre-buried substrate 8 of same are also uneven distributions, conventionally, the concrete cloth set of vibration isolator 2 is to carry out inhomogeneous layout according to the weight of diesel generating set 1, can ensure that so each vibration isolator 2 bears the weight of basic equalization.Each vibration isolator 2 is all adopted and is bolted connection with the scaffold 3 of diesel generating set 1, with operation for convenience detach.As shown in Figure 3, be disposed with maintenance backing plate 5 and adjust pad 6 below vibration isolator 2, described maintenance backing plate 5 is positioned at vibration isolator 2 bottoms, adjusts pad 6 tops, in the time that vibration isolator 2 need to overhaul, can utilize maintenance backing plate 5 to support vibration isolator 2.Described adjustment pad 6 is positioned at installs backing plate 7 tops, can produce distortion owing to installing when backing plate 7 welds with lower margin 9 with pre-buried substrate 8, pre-buried substrate 8, can adjust the levelness of attachment face by the adjustment pad 6 of different size, to ensure whole diesel generating set 1 installation levelness afterwards, improve its debugging, reliability of operation.
Consider that diesel generating set 1 can produce larger vibration in debugging or running, and ground 10 is caused to larger impact force, in order to alleviate the impact force of diesel generating set 1 to ground 10, can ground 10 bottoms and around corresponding buffer layer is set.As shown in Figure 4, be provided with rosin charcoal grieshoch 16 in ground 10 bottoms, between the sidewall of ground 10 and brick wall 15, be provided with damping ditch 14, described damping ditch 14 arranges sealing layer 12 above and seals, and meanwhile, between sealing layer 12 and ground concrete 13, also interconnects and seals.Rosin charcoal grieshoch 16 wherein, damping ditch 14 all can play the effect of isolation the earth and Installation and Debugging entire system, and damping ditch 14 also has absorbing effect; Brick wall 15, for supporting the ground of ground 10 peripheries, prevents that the ground of ground 10 peripheries from subsiding in damping ditch 14; Sealing layer 12 adopts builds bituminous concrete sealing, can play damping, impermeable role to ground 10, and prevents under the profit of ground, being seeped into the buffer layer of ground 10 and bring damaging influence to the damping performance of buffer layer.Therefore the vibrations that, above-mentioned buffer layer structure can reduce diesel generating set 1 are effectively to ground 10 and peripheral destruction thereof, further to ensure debugging, the reliability of operation of diesel generating set 1.As Figure 1 and Figure 4, also be provided with sewer ditch 11 at ground 10 upper surfaces, the profit that sewer ditch 11 collects imports total sewer ditch of machine room, prevent from oozing under sewage, after diesel generating set 1 is installed, sewer ditch 11 is hidden below diesel generating set 1, has ensured the neat and tidy of unit surrounding environment.
In the time that diesel generating set 1 is carried out to Installation and Debugging, whole diesel generating set 1 adopts the direct pretension of bolt connection mode on ground 10, simple to operate, make diesel generating set 1 to debug test system with intrinsic safety quickly and easily and be assembled into one, and debug accordingly work or directly commencement of commercial operation, installation, the debug time of greatly having saved diesel generating set 1, improved installation, debugging efficiency.Because the scaffold 3 of diesel generating set 1 is directly connected and fixed with vibration isolator 2, can avoid diesel generating set 1 and ground 10 compositions to be rigidly connected by the absorbing effect of vibration isolator 2, thereby reduce diesel generating set 1 Installation and Debugging or long-time running to diesel generating set and the damaging influence of each constituent element around, ensured that diesel generating set 1 is debugged, reliability of operation.
The foregoing is only preferred embodiment of the present utility model and oneself; not in order to limit the utility model; it should be pointed out that all any amendments of doing within spirit of the present utility model and principle, be equal to replacement and improvement etc., within all should being included in protection domain of the present utility model.

Claims (10)

1. a high-power diesel generator set Installation and Debugging system, it is characterized in that: comprise basic assembly department and vibration isolator (2), described basic assembly department forms by backing plate (7), pre-buried substrate (8) and lower margin (9) are installed, described lower margin (9) is fixedly connected with ground (10), described pre-buried substrate (8) is fixedly connected with lower margin (9), described installation backing plate (7) is fixedly connected with pre-buried substrate (8), and described vibration isolator (2) is flexibly connected with installation backing plate (7).
2. a kind of high-power diesel generator set Installation and Debugging system according to claim 1, it is characterized in that: described basic assembly department also comprises adjusts pad (6), described adjustment pad (6) is positioned at installs backing plate (7) top.
3. according to a kind of high-power diesel generator set Installation and Debugging system described in claim 1 or 2, it is characterized in that: described basic assembly department also comprises maintenance backing plate (5), described maintenance backing plate (5) is positioned at vibration isolator (2) bottom.
4. according to a kind of high-power diesel generator set Installation and Debugging system described in claim 1 or 2, it is characterized in that: described lower margin (9) is " U " shape.
5. a kind of high-power diesel generator set Installation and Debugging system according to claim 1, it is characterized in that: described pre-buried substrate (8) is provided with two, and on the pre-buried substrate of each piece (8), be all fixedly connected with several installation backing plates (7).
6. a kind of high-power diesel generator set Installation and Debugging system according to claim 5, is characterized in that: several installation backing plates (7) that are fixedly connected with on the described pre-buried substrate of each piece (8) are pre-buried substrate (8) central axial direction uneven distribution along place.
7. a kind of high-power diesel generator set Installation and Debugging system according to claim 1, is characterized in that: described ground (10) bottom is provided with rosin charcoal grieshoch (16).
8. according to a kind of high-power diesel generator set Installation and Debugging system described in claim 1 or 7, it is characterized in that: between the sidewall of described ground (10) and brick wall (15), damping ditch (14) is set, described damping ditch (14) arranges sealing layer (12) sealing above.
9. a kind of high-power diesel generator set Installation and Debugging system according to claim 8, is characterized in that: described ground (10) upper surface arranges sewer ditch (11).
10. a kind of high-power diesel generator set Installation and Debugging system according to claim 1, is characterized in that: described vibration isolator (2) is flexibly connected with installation backing plate (7) composition screw thread by bolt (4).
CN201420091666.8U 2014-02-28 2014-02-28 Installation and debugging system for high-power diesel generating set Expired - Lifetime CN203731022U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105299132A (en) * 2015-10-15 2016-02-03 中国电子工程设计院 Mounting connecting part of micro-vibration active vibration isolating device and mounting method of mounting connecting part
CN105333272A (en) * 2015-11-19 2016-02-17 无锡市工业设备安装有限公司 Prefabrication combined system for equipment and pipes in machine room
CN105442629A (en) * 2014-09-26 2016-03-30 安徽宝翔建设集团有限责任公司 Construction method for T-shaped platform vibration-isolating base of large-scale equipment
CN106438030A (en) * 2016-12-06 2017-02-22 四川中车玉柴发动机股份有限公司 Large-power diesel power generator set
WO2018233215A1 (en) * 2017-06-22 2018-12-27 中车大连机车车辆有限公司 Adjusting device and method for vibration isolator of locomotive diesel generator set

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105442629A (en) * 2014-09-26 2016-03-30 安徽宝翔建设集团有限责任公司 Construction method for T-shaped platform vibration-isolating base of large-scale equipment
CN105442629B (en) * 2014-09-26 2017-12-26 安徽宝翔建设集团有限责任公司 A kind of large scale equipment T stage vibration isolation mounts construction
CN105299132A (en) * 2015-10-15 2016-02-03 中国电子工程设计院 Mounting connecting part of micro-vibration active vibration isolating device and mounting method of mounting connecting part
CN105299132B (en) * 2015-10-15 2019-05-17 中国电子工程设计院 A kind of micro-vibration active vibration isolation arrangement installation connecting element and its installation method
CN105333272A (en) * 2015-11-19 2016-02-17 无锡市工业设备安装有限公司 Prefabrication combined system for equipment and pipes in machine room
CN106438030A (en) * 2016-12-06 2017-02-22 四川中车玉柴发动机股份有限公司 Large-power diesel power generator set
WO2018233215A1 (en) * 2017-06-22 2018-12-27 中车大连机车车辆有限公司 Adjusting device and method for vibration isolator of locomotive diesel generator set

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C14 Grant of patent or utility model
GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: 641301 Ziyang City, Sichuan province Yanjiang District No. 77 City Road four

Patentee after: SICHUAN YCRRC ENGINE CO.,LTD.

Address before: 641301 Ziyang City, Sichuan province Yanjiang District No. 77 City Road four

Patentee before: YCSR Sichuan Engine Co.,Ltd.

CP01 Change in the name or title of a patent holder
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Installation and debugging system for high-power diesel generating set

Effective date of registration: 20200707

Granted publication date: 20140723

Pledgee: Guangxi Yuchai Machinery Group Co.,Ltd.

Pledgor: SICHUAN YCRRC ENGINE Co.,Ltd.

Registration number: Y2020980003846

PE01 Entry into force of the registration of the contract for pledge of patent right
CX01 Expiry of patent term

Granted publication date: 20140723

CX01 Expiry of patent term