CN203725409U - Anode carbon block bowl cleaning mechanism - Google Patents

Anode carbon block bowl cleaning mechanism Download PDF

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Publication number
CN203725409U
CN203725409U CN201320884718.2U CN201320884718U CN203725409U CN 203725409 U CN203725409 U CN 203725409U CN 201320884718 U CN201320884718 U CN 201320884718U CN 203725409 U CN203725409 U CN 203725409U
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CN
China
Prior art keywords
bowl cleaning
carbon bowl
anode block
cleaning
cleaning mechanism
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320884718.2U
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Chinese (zh)
Inventor
陈玉瑞
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Individual
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Individual
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Priority to CN201320884718.2U priority Critical patent/CN203725409U/en
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Publication of CN203725409U publication Critical patent/CN203725409U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an anode carbon block bowl cleaning mechanism comprising a frame (1), at least two bowl cleaning brushes (2) and motors driving the bowl cleaning brushes (2) to rotate. The anode carbon block bowl cleaning mechanism is characterized by comprising the bowl cleaning brushes (2), the bowl cleaning brushes (2) are arranged on an adjustable platform (3) which ascends or descends in the frame, each bowl cleaning brush (2) comprises a power head (2.1) and a cleaning tool head (2.3), and the motors drive the power heads (2.1) to rotate through transmission devices. The anode carbon block bowl cleaning mechanism is capable of cleaning multiple carbon bowls at the same time, a single power supply is used to drive the bowl cleaning brushes to rotate, bowl cleaning is effective, the carbon bowls cleaned are uniform in size, and the anode carbon block bowl cleaning mechanism is effective in using.

Description

Anode block carbon bowl cleaning mechanism
Technical field
The utility model relates to a kind of aluminium metallurgy anode block carbon bowl cleaning tool, particularly a kind of anode block carbon bowl cleaning mechanism.
Background technology
In aluminum smelting industry, all adopt the anode of anode block as electrolytic cell, the anode block that current Aluminum Electrolysis Production is used generally adopts petroleum coke, pitch coke as aggregate, coal tar pitch is as bonding agent, through forming after calcining, fragmentation, batching, kneading, moulding and roasting, therefore quality is harder.
And the anode block using in Aluminum Electrolysis Production process, in order to make lifting instrument can firmly grasp anode block, general anode block top can be provided with 3-6 counterbore, and purposes is fixing steel pawl.Carbon piece is protection rod bowl in the time of high-temperature roasting, all need in rod bowl, fill grog and wood chip mixture, and use cardboard shutoff.And after roasting, carbon bowl need to be cleaned out again, to ensure the normal use of anode block.
Labor cleaning's mode that most anode block carbon bowl adopts, its cleaning efficiency is slow, labour intensity is large, and easily human body is caused to dust pollution, affect health, people develop some simple carbon bowl cleaning tools, for example brusher subsequently, roll brush etc., but cleaning effect is not good.
On aspect anode block carbon bowl Removal Technology, we have retrieved following open source literatures, but all corresponding existence some use limitation.For example:
Chinese patent, application number: CN200820069749.1, title: a kind of carbon bowl brusher, summary: a kind of carbon bowl brusher, it comprises underframe, slide-and-guide dolly, it is characterized in that: on described slide-and-guide dolly, be provided with motor, motor is connected with gearbox, gearbox is cleaned head with water by turning cylinder and carbon bowl and is connected; Described slide-and-guide dolly is connected with hydraulic cylinder, drives slide-and-guide dolly by hydraulic cylinder.This equipment can be able to substitute workman's work, need to clear up each carbon bowl one by one, and the carbon bowl uniformity therefore cleaning out is not good, and in addition, owing to cannot clear up carbon bowl simultaneously, therefore cleaning efficiency is very slow.
This just needs a kind of cost of manufacture low, can use continuously, and the anode block carbon bowl cleaning tool that cleaning efficiency is high, to address the above problem.
Summary of the invention
The purpose of this utility model is to provide a kind of anode block carbon bowl cleaning mechanism, to overcome in existing anode block carbon bowl cleaning equipment, inefficiency cannot be cleared up anode block shortcoming simultaneously, to reach reduction energy consumption, improve the object of anode block carbon bowl cleaning efficiency.
Scheme of the present utility model is by such realization: a kind of anode block carbon bowl cleaning mechanism, comprise frame, carbon bowl cleaning brush and the motor that drives carbon bowl cleaning brush to rotate, comprise at least two carbon bowl cleaning brush, described carbon bowl cleaning brush is arranged and is arranged on the adjustable platform that can rise in frame or decline, described carbon bowl cleaning brush comprises unit head and cleaning cutter head, and described motor drives the rotation of unit head by transmission device.
Operation principle of the present utility model is as follows: by the multiple carbon bowl of spread configuration on adjustable platform cleaning brush, make carbon bowl cleaning brush just in time can align anode block carbon bowl, and rise or decline by controlling adjustable platform, multiple carbon bowl cleaning brush can be cleared up carbon bowl simultaneously, and realize single power source and drive the function of many carbon bowl cleaning brush, reduce cost of manufacture, dwindle mechanism's volume.Wherein, transmission device can be the instruments such as conventional gear, belt and chain.
In the utility model, as further improvement, carbon bowl cleaning brush can be finely tuned according to anode block counterbore position, described carbon bowl cleaning brush is arranged in adjustable platform upper groove by fixture, it is by by carbon bowl cleaning brush transverse moving left and right or carry out front and back fine settings, to reach the consistent effect in carbon bowl cleaning brush Yu Tanwan center.Fixture can be conventional screw, the fixtures such as screw rod.
In the utility model; as further improvement; the sliding accessory of described cleaning cutter head and unit head connects, and between described cleaning cutter head and unit head, is provided with preloading spring, in the time that cleaning cutter head is not subject to power upwards; preloading spring will block a segment distance between cleaning cutter head and unit head; in the time that adjustable platform moves down, when cleaning cutter head arrives carbon bowl bottom, and while being subject to the excessive upwards pressure of carbon bowl bottom; cutter head compresses preloading spring and makes a concession, thereby realizes the effect of protection cleaning cutter head.Increase the service life of cleaning cutter head.
In the utility model, as preferred version, described cleaning cutter head comprises 3-6 cleaning blade, and described cleaning blade becomes 30-45 degree with dynamic head main spindle center line.Such design can make abundant cleaning blade clear up carbon bowl, and meanwhile, the cleaning blade with become 30-45 degree angle with dynamic head main spindle, is conducive to slag charge and throws away.
In the utility model, as further improvement, the described trapezoidal cabinet of being close to anode block surface that is provided with in adjustable platform surrounding, described trapezoidal cabinet anode block surface contact portion be rubber slab structure.The effect of trapezoidal cabinet is to be close to anode block, formation enclosed construction, make to clear up cutter head outlet ejection from single direction to the dust producing in carbon bowl scale removal process, thereby conveniently dust is unified to reclaim and administer, avoid producing cleaning pollution, reduce safety hazard degree.
In the utility model, as further improvement, the ash discharging hole place of described trapezoidal cabinet is provided with dust exhaust apparatus, and the effect of deduster is rapidly from ash discharging hole sucking-off by slag charge and dust, and can be introduced in dust arrester and process, thereby avoid the pollution of dust.
The utlity model has following beneficial effect:
1. the utility model can be cleared up by the multiple carbon bowls of antianode carbon piece simultaneously, and only adopts single power supply to drive multiple carbon bowl cleaning brush to rotate, and makes carbon bowl cleaning effect good, and evenly, result of use is good for the carbon bowl size cleaning out.
2. the utility model adopts the cleaning cutter head of extension type, adopts preloading spring to realize the effect that can realize the decompression of stretching when cleaning cutter head is under pressure, and in the service life of the cleaning cutter head greatly improving, realizes the effect of protecting cleaning cutter head.
3. the utility model adopts many each cleaning blades to coordinate with angle, realize the effect that the slag charge in scale removal process is got rid of fast, simultaneously, coordinate the trapezoidal cabinet that is close to anode block surface, make the slag charge and the dust that clear be difficult for disorderly splashing everywhere, and by conjunction with dust exhaust apparatus, make slag charge and dust can unify to reclaim and process, realize the object of cleaner production.
4. the utility model is simple in structure, and cost of manufacture is low, only needs more existing materials to process according to this programme, safe and reliable, and more existing anode block carbon bowl cleaning equipment cleaning efficiency improves more than 30%.
Brief description of the drawings
Fig. 1 is the structural representation of carbon bowl cleaning brush in the utility model;
Fig. 2 is the front view of the utility model anode block carbon bowl cleaning mechanism;
Fig. 3 is the side view of the utility model anode block carbon bowl cleaning mechanism;
Fig. 4 is the top view of the utility model anode block carbon bowl cleaning mechanism;
Fig. 5 is the structural representation of dust exhaust apparatus 7 in the utility model anode block carbon bowl cleaning mechanism;
Parts title and sequence number in figure:
Frame 1, carbon bowl cleaning brush 2, adjustable platform 3, trapezoidal cabinet 4, hydraulic mechanism 5, anode block 6, dust exhaust apparatus 7;
Unit head 2.1, preloading spring 2.2, cleaning cutter head 2.3, screwed hole 2.4;
Blade fixed leg 2.3.1, cleaning blade 2.3.2;
Groove 3.1;
Rubber slab 4.1.
Detailed description of the invention
Below in conjunction with embodiment, the utility model anode block carbon bowl cleaning mechanism is described.
Embodiment 1:
As Figure 1-4, the utility model anode block carbon bowl cleaning mechanism, comprise frame 1, adjustable platform 3 is fixed in frame 1 by mechanism, and can control rising or the decline of adjustable platform 3 by hydraulic mechanism 5, adjustable platform 3 is the middle mechanism that is provided with opening, and be provided with twice groove 3.1 on 3 of adjustable platforms, carbon bowl cleaning brush 2 is according to position and the number of anode block 6 counterbores, coupling arranges corresponding to carbon bowl cleaning brush 2, and it passes screwed hole 2.4 by screw thread and is fixed in groove 3.1.Carbon bowl cleaning brush 2 comprises the unit head 2.1 at top, cleaning cutter head 2.3 with bottom, wherein unit head 2.1 and the sliding accessory of cleaning cutter head 2.3 connect, between unit head 2.1 and cleaning cutter head 2.3, being provided with preloading spring 2.2 props up unit head 2.1 and cleaning cutter head 2.3, cleaning cutter head 2.3 comprises blade fixed leg 2.3.1, it is upper that cleaning blade 2.3.2 is arranged on blade fixed leg 2.3.1, and cleaning blade 2.3.2 becomes 30 degree angles with unit head 2.1 spindle centerlines.Wherein, in adjustable platform 3 surroundings, be provided with trapezoidal cabinet 4, in the time that adjustable platform 3 declines, rubber slab 4.1 parts and anode block 6 in trapezoidal cabinet 4 are close to, and are provided with a dust mouth in trapezoidal cabinet 4, it is connected with dust exhaust apparatus 7, as shown in Figure 5, be dust exhaust apparatus 7, it can access outward in whole anode block carbon bowl cleaning mechanism and carry out dust suction work.In the present embodiment, the anode block 6 adopting has four carbon bowls, adjustable platform 3 is provided with four carbon bowl cleaning brush 2 of a row altogether, they can adopt the conventional transmission instruments such as belt, coordinate the unit head 2.1 of four carbon bowl cleaning brush 2 of driven by motor to rotate, thereby whole carbon bowl cleaning brush 2 can be rotated.
When operation, first by carbon bowl cleaning brush 2 according to anode block 6 carbon bowl quantity and carbon bowl position, carbon bowl cleaning brush 2 is fixed in adjustable platform 3, starter motor subsequently, make carbon bowl cleaning brush 2 start to rotate, restarting subsequently hydraulic mechanism 5 drops to adjustable platform 3 in the carbon bowl of anode block 6, making to clear up blade 2.3.2 can hang and brush carbon bowl, in the time that cleaning cutter head 2.3 touches carbon bowl bottom, cleaning cutter head 2.3 is owing to connecing with the sliding accessory of unit head 2.1, therefore while being subject to the excessive upwards pressure of carbon bowl bottom, cleaning cutter head 2.3 compresses preloading spring 2.2 and makes a concession upwards compression.The dust clearing, by dust exhaust apparatus 7 sucking-offs and process, to reduce dust pollution, after cleaning out, disable motor, promotes adjustable platform 3, and operation completes.
Embodiment 2:
Difference from Example 1 is, anode block 6 has six carbon bowls, therefore, at adjustable platform 3, has six carbon bowl cleaning brush 2, and wherein, cleaning blade 2.3.2 becomes miter angle with unit head 2.1 spindle centerlines.All the other modes of operation are identical with embodiment 1.
Embodiment 3:
Difference from Example 1 is, anode block 6 has five carbon bowls, therefore, at adjustable platform 3, has five carbon bowl cleaning brush 2, and wherein, cleaning blade 2.3.2 becomes 40 degree angles with unit head 2.1 spindle centerlines.All the other modes of operation are identical with embodiment 1.
Above-described embodiment is only described the optimum occupation mode of existing equipment; and motor can pass through gear; the transmission mechanism that chain etc. are conventional drives unit head 2.1 to rotate; in addition; carbon bowl cleaning brush 2 can be arranged on adjustable platform 3 by other conventional connected modes; adopt above-mentioned conventional mechanical means to replace the parts in the utility model, all fall in protection domain.
The utility model can coordinate the anode block cleaning unit of the applicant's original application to use, more original anode block carbon bowl cleaning brush cleaning efficiency improves 20%, the utility model is on probation through Guangxi famous carbon element enterprise, trial effect is good, one line operating personnel are reflected well, clearing up an anode block carbon bowl time is 1 minute, is about 20 minutes and adopt labor cleaning mode to clear up an anode block time, and service efficiency improves greatly.

Claims (6)

1. an anode block carbon bowl cleaning mechanism, comprise frame (1), carbon bowl cleaning brush (2) and the motor that drives carbon bowl cleaning brush (2) to rotate, it is characterized in that: comprise at least two carbon bowl cleaning brush (2), described carbon bowl cleaning brush (2) is arranged and is arranged on the adjustable platform (3) that can rise in frame or decline, described carbon bowl cleaning brush (2) comprises unit head (2.1) and cleaning cutter head (2.3), and described motor drives the rotation of unit head (2.1) by transmission device.
2. anode block carbon bowl cleaning mechanism according to claim 1, is characterized in that: described carbon bowl cleaning brush (2) is arranged in adjustable platform (3) upper groove (3.1) by fixture.
3. anode block carbon bowl cleaning mechanism according to claim 1 and 2, it is characterized in that: described cleaning cutter head (2.3) connects with the sliding accessory of unit head (2.1), between described cleaning cutter head (2.3) and unit head (2.1), is provided with preloading spring (2.2).
4. anode block carbon bowl cleaning mechanism according to claim 3, it is characterized in that: described cleaning cutter head (2.3) comprises 3-6 cleaning blade (2.3.2), and described cleaning blade (2.3.2) becomes 30-45 degree with unit head (2.1) spindle centerline.
5. anode block carbon bowl cleaning mechanism according to claim 4, it is characterized in that: be provided with the trapezoidal cabinet (4) of being close to anode block (6) surface in adjustable platform (3) surrounding, described trapezoidal cabinet (4) anode block (6) surface contact portion be rubber slab structure.
6. anode block carbon bowl cleaning mechanism according to claim 5, is characterized in that: the ash discharging hole place of described trapezoidal cabinet (4) is provided with dust exhaust apparatus (7).
CN201320884718.2U 2013-12-30 2013-12-30 Anode carbon block bowl cleaning mechanism Expired - Fee Related CN203725409U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320884718.2U CN203725409U (en) 2013-12-30 2013-12-30 Anode carbon block bowl cleaning mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320884718.2U CN203725409U (en) 2013-12-30 2013-12-30 Anode carbon block bowl cleaning mechanism

Publications (1)

Publication Number Publication Date
CN203725409U true CN203725409U (en) 2014-07-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320884718.2U Expired - Fee Related CN203725409U (en) 2013-12-30 2013-12-30 Anode carbon block bowl cleaning mechanism

Country Status (1)

Country Link
CN (1) CN203725409U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103736680A (en) * 2013-12-30 2014-04-23 陈玉瑞 Anode carbon block carbon bowl clearing mechanism
CN104148309A (en) * 2014-08-20 2014-11-19 滕州市志远机械厂 Brush head of carbon bowl cleaning machine
CN110205650A (en) * 2019-06-26 2019-09-06 嘉峪关索通预焙阳极有限公司 A kind of carbon anode charcoal bowl automatic filling machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103736680A (en) * 2013-12-30 2014-04-23 陈玉瑞 Anode carbon block carbon bowl clearing mechanism
CN104148309A (en) * 2014-08-20 2014-11-19 滕州市志远机械厂 Brush head of carbon bowl cleaning machine
CN104148309B (en) * 2014-08-20 2016-05-25 滕州市志远机械厂 Carbon bowl descaling machine brush
CN110205650A (en) * 2019-06-26 2019-09-06 嘉峪关索通预焙阳极有限公司 A kind of carbon anode charcoal bowl automatic filling machine
CN110205650B (en) * 2019-06-26 2020-05-01 嘉峪关索通预焙阳极有限公司 Automatic filling machine for carbon anode and carbon bowl

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140723

Termination date: 20141230

EXPY Termination of patent right or utility model