CN203721486U - Transformer winding and adhesive tape wrapping all-in-one machine - Google Patents
Transformer winding and adhesive tape wrapping all-in-one machine Download PDFInfo
- Publication number
- CN203721486U CN203721486U CN201420009299.2U CN201420009299U CN203721486U CN 203721486 U CN203721486 U CN 203721486U CN 201420009299 U CN201420009299 U CN 201420009299U CN 203721486 U CN203721486 U CN 203721486U
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- Prior art keywords
- adhesive tape
- spindle box
- winding
- tape wrapping
- transformer
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- Expired - Lifetime
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 50
- 238000004804 winding Methods 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 99
- 230000033001 locomotion Effects 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000008520 organization Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000011068 loading method Methods 0.000 description 11
- 238000009966 trimming Methods 0.000 description 9
- 230000009471 action Effects 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000002955 isolation Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000001217 buttock Anatomy 0.000 description 1
- -1 clip 221 Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Abstract
The utility model discloses a transformer winding and adhesive tape wrapping all-in-one machine which comprises a spindle box mechanism, a winding mechanism and an adhesive tape wrapping mechanism. The winding mechanism is located slantly above a working spindle of the spindle box mechanism, the adhesive tape wrapping mechanism is located under the working spindle of the spindle box mechanism, and movement of the winding mechanism and movement of the adhesive tape wrapping mechanism do not interfere with each other. The transformer winding and adhesive tape wrapping all-in-one machine overcomes the shortcoming that only space above the spindle is utilized for traditional devices of the same type; the transformer winding and adhesive tape wrapping all-in-one machine can achieve concurrent working of winding and adhesive tape wrapping, and complex transformer processing modes of performing adhesive tape wrapping between layers of an identical winding and using adhesive tape to isolate leads and the winding can be performed without needing to break lines.
Description
Technical field
The utility model relates to field transformer, relates in particular to a kind of novel transformer coiling encapsulate band all-in-one.
Background technology
Along with the progress in epoch and scientific and technological development, electronic product industry development is advanced by leaps and bounds, transformer is also being constantly updated as a kind of very important electronic devices and components in the middle of electronic product, in order to meet the variation of function and the maximization of performance, transformer is also more and more higher to the requirement of the techniques such as coiling and encapsulate band, and the automation equipment of the interior most transformer of industry still rests on the simple state of technique at present, cannot complete the requirement of some novel transformers to complicated technologies such as coiling and encapsulate bands; In addition, along with cost of labor increases day by day, also when the river rises the boat goes up for automaticity, but current transformer automation industry still exists a lot of technical bottlenecks and cannot break through, therefore the paces of transformer automation equipment development are still slower, are difficult to meet the efficiency of client to equipment and the demand of stability.
If Fig. 1 and Fig. 2 are existing transformer coiling encapsulate band all-in-one, comprise main spindle box 11, winding mechanism 12, adhesive tape wrapping machine structure 13 and automatic loading and unloading mechanism 14, automatic loading and unloading mechanism 14 has up and down, the motion of three directions in all around to be to complete the loading and unloading work of transformer, winding mechanism is positioned at the upper end of main spindle box 11, adhesive tape wrapping machine structure 13, in winding mechanism 12 upper ends, is positioned at the top of transformer coiling encapsulate band all-in-one.When the work of transformer coiling encapsulate band all-in-one, first power transformer product is placed on automatic loading and unloading mechanism 14, deliver on the main shaft of main spindle box 11 through motions upper and lower, three directions in all around, then winding mechanism 12 starts the power transformer product action that winds the line, and could implement encapsulate band and move after coiling finishes.Therefore, whole equipment can only be processed winding process and separate with encapsulate band operation the power transformer product carrying out, cannot complete coiling and carrying out the half compound action that encapsulate band or encapsulate band one half wind the line again again, the loading and unloading operation of power transformer product, winding process and encapsulate band operation cannot be carried out simultaneously in addition, thereby increase the fabrication cycle of whole power transformer product.
Utility model content
The purpose of this utility model is for a kind of novel transformer coiling encapsulate band all-in-one is provided, can be suitable for complicated power transformer product makes, and by the fabrication cycle that shortens power transformer product that is combined with of biserial main axle structure, improve the make efficiency of power transformer product.
For achieving the above object, the utility model is by the following technical solutions:
The utility model discloses a kind of transformer coiling encapsulate band all-in-one, comprise spindle box mechanism, winding mechanism and adhesive tape wrapping machine structure, described winding mechanism is positioned at the oblique upper of the working spindle of described spindle box mechanism, described adhesive tape wrapping machine structure be positioned at described spindle box mechanism working spindle under, the motion of wherein said winding mechanism and described adhesive tape wrapping machine structure can not interfered mutually.
Preferably, also comprise thread cutting mechanism, described thread cutting mechanism is positioned at the oblique upper of the working spindle of described spindle box mechanism, and is positioned at a side of described winding mechanism.
Preferably, also comprise clip mechanism, for clamping one end of the line on described thread cutting mechanism, described clip mechanism is positioned at the oblique below of the working spindle of described spindle box mechanism.
Preferably, described adhesive tape wrapping machine structure is provided with for pulling and the fixture of locating adhesive tape, and the two ends that make the active section of described adhesive tape are positioning states.
Preferably, described spindle box mechanism is provided with two row main shafts, described two row main shafts lay respectively at the relative both sides of main spindle box of described spindle box mechanism, described spindle box mechanism is provided with the rotating mechanism that can make described main spindle box that upset occurs, and the upset of described main spindle box can make the position of described two row main shafts mutually exchange.
Preferably, described two row main shafts are respectively equipped with drive unit, and the drive unit of described two row main shafts is each self-separations.
Preferably, described drive unit is provided with the controlling organization that can make described drive unit depart from coupling or be of coupled connections with corresponding main shaft.
Preferably, described two row main shafts are respectively equipped with and make main shaft locking radial lockable mechanism without spin in described main spindle box switching process.
The beneficial effects of the utility model are:
Transformer coiling encapsulate band all-in-one provided by the utility model is arranged on winding mechanism the oblique upper of the working spindle of main spindle box, and adhesive tape wrapping machine structure be arranged on spindle box mechanism working spindle under, make the motion of winding mechanism and the space of adhesive tape wrapping machine structure can be not overlapping, motion separately is not interfered each other, break through traditional equipment of the same type and only utilized working spindle superjacent air space, make this transformer coiling encapsulate band all-in-one can realize coiling and the concurrent working of encapsulate band, thereby realize do not need broken string just can be between same winding layers encapsulate band, between lead-in wire and winding with the complicated transformer processing mode such as adhesive tape isolation.
Further, transformer coiling encapsulate band all-in-one provided by the utility model also comprises thread cutting mechanism, can realize on the basis of coiling and the concurrent working of encapsulate band, can also carry out trimming work, because thread cutting mechanism is also arranged on the oblique upper of the working spindle of spindle box mechanism, mutually also do not interfered with the motion of adhesive tape wrapping machine structure, can make trimming operation and the concurrent working of encapsulate band operation, thus between further perfect same winding layers between encapsulate band, lead-in wire and winding with the special transformer processing mode such as adhesive tape isolation.
Further, the spindle box mechanism of transformer coiling encapsulate band all-in-one provided by the utility model is provided with two row main shafts, and two row main shafts can practical function role exchange, wherein a row main shaft is in coiling encapsulate band, another row main shaft can be carried out material process in discharging, greatly shorten the process-cycle of power transformer product, improved the make efficiency of power transformer product.
Brief description of the drawings
Fig. 1 is the structural representation of transformer coiling encapsulate band all-in-one of the prior art;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the structural representation of the transformer coiling encapsulate band all-in-one of the utility model preferred embodiment;
Fig. 4 is the structural representation of the spindle box mechanism in Fig. 3;
Fig. 5 is the structural representation of adhesive tape wrapping machine structure in Fig. 3.
Embodiment
Preferred embodiment the utility model is described in further detail to contrast accompanying drawing combination below.
As shown in Figure 3, for the structural representation of the transformer coiling encapsulate band all-in-one of the utility model preferred embodiment, as can be seen from the figure, transformer coiling encapsulate band all-in-one comprises spindle box mechanism 21, adhesive tape wrapping machine structure 22, clip mechanism 23, winding mechanism 24 and thread cutting mechanism 25, adhesive tape wrapping machine structure 22 be positioned at main spindle box 21 working spindles under, clip mechanism 23 is positioned at the oblique below of main spindle box 21 working spindles, winding mechanism 24 and thread cutting mechanism 25 are all positioned at the oblique upper of main spindle box 21 working spindles, thread cutting mechanism 25 is installed on a side of winding mechanism 24, the space of the motion of adhesive tape wrapping machine structure 22 and winding mechanism 24 and thread cutting mechanism 25 can be not overlapping like this, the motion of each mechanism can not interfered mutually, so just can realize coiling and the concurrent working of encapsulate band or the concurrent working of trimming and encapsulate band, and can complete the coiling one half compound action that encapsulate band or encapsulate band one half wind the line again again, be suitable for the making of complicated power transformer product.
As shown in Figure 4, for the structure of spindle box mechanism 21, as can be seen from the figure, in the present embodiment, spindle box mechanism 21 is provided with two row main shafts (first row main shaft 211 and secondary series main shaft 212), spindle box mechanism 21 is also provided with the rotating mechanism that can make main spindle box that upset occurs, thereby the first row main shaft 211 of spindle box mechanism 21 and secondary series main shaft 212 can be overturn and be realized role exchange by 180 ° of rotating mechanism control main spindle box generations, and wherein the rotating shaft of the upset of main spindle box shown in figure is Y direction shown in figure.In as shown in Figure 3, first row main shaft 211 carries out the operations such as transformer coiling encapsulate band for working spindle, and now secondary series main shaft 212 is carried out the operation such as discharging material loading of transformer for loading and unloading main shaft can walk abreast, when the transformer on first row main shaft 211 and secondary series main shaft 212 all completes corresponding operation, the main spindle box of spindle box mechanism 21 can exchange mutually by the 180 ° of positions by first row main shaft 211 and secondary series main shaft 212 of overturning, practical function role exchange, be that secondary series main shaft 212 becomes working spindle, and first row main shaft 211 becomes loading and unloading main shaft, so circulating process carries out work, can greatly shorten the process-cycle of transformer.
Further, the first row main shaft 211 of spindle box mechanism 21 and the drive unit of secondary series main shaft 212 are each self-separations, when first row main shaft 211 is in coiling rotary course, secondary series main shaft 212 can be static locking, so in the course of the work, transformer on first row main shaft 211 winds the line or when the operation such as encapsulate band, can carry out the operations such as transformation discharging material loading on secondary series main shaft 212.And, drive unit is provided with the controlling organization that can make drive unit depart from coupling or be of coupled connections with corresponding main shaft, when drive unit in main spindle box switching process and its corresponding main shaft disengaging coupling, two row main shafts can not carry out work in main spindle box switching process; Be connected with its corresponding spindle coupled when main spindle box completes 180 ° of upset rear drive equipments, the transformer on corresponding main shaft continues the operation of relevant position.In addition, first row main shaft 211 and secondary series main shaft 212 are all provided with the lockable mechanism taking cylinder as power, lockable mechanism guarantees that first row main shaft 211 and secondary series main shaft 212 are in spindle box mechanism 21 switching processes, and the radial position of first row main shaft 211 and secondary series main shaft 212 locks without spin.
As shown in Figure 5, for the structural representation of adhesive tape wrapping machine structure 22, adhesive tape wrapping machine structure 22 comprises the clip 221 of horizontal movement, the rubber tire 222 moving up and down and the cutting knife 223 moving up and down, wherein clip 221 is fixture, be used for pulling and locating adhesive tape, rubber tire 222 compresses transformer during for encapsulate band, and cutting knife 223 is for cutting off adhesive tape, clip 221, rubber tire 222 and cutting knife 223 are all to drive by cylinder in the present embodiment, but are not limited to this.In the time that spindle box mechanism 21 overturns, interfere for fear of spindle box mechanism 21 and adhesive tape wrapping machine structure 22, adhesive tape wrapping machine structure 22 need move to stroke bottom.The present embodiment is that clip 221 is for pulling and locating adhesive tape by adopting fixture, the active section of guaranteeing adhesive tape is two ends positioning states, break through adhesive tape end in traditional same category of device and lack fixing and location, cause the skew of encapsulate band, paste the defects such as bad in floating state.
As shown in Figure 3, the winding mechanism 24 that is positioned at first row main shaft 211 oblique uppers can pass through X, Y, free movement is carried out in the motion of tri-directions of Z, and be not positioned at first row main shaft 211 under the interference of adhesive tape wrapping machine structure 22, adhesive tape wrapping machine structure 22 can be realized easy on and off motion and freely locate in stroke range taking servomotor as active force, thereby can realize coiling and the concurrent working of encapsulate band or the concurrent working of trimming and encapsulate band, can also realize simultaneously do not need broken string just can be between same winding layers encapsulate band, between lead-in wire and winding with the processing request of the special reduction coil short risk such as adhesive tape isolation, be suitable for the wider of transformer processing.
As shown in Figure 3, clip mechanism 23 can realize wire clamp X, Y, tri-directions of Z movement and rotate around X-axis, thereby can, between trimming action line be clipped on wire clamp in advance with starting for finishing in coiling, prevent trimming after buttock line because tension force departs to fall.Winding mechanism 24 can pass through the moving interpolation of the mobile realization of X, Y, tri-directions of Z and the working spindle of spindle box mechanism 21, be winding mechanism 24 by motion and the working spindle regular routing motion between rotatablely moving when both direction arbitrarily in X, Y, tri-directions of Z, thereby allow winding mechanism 24 can realize the winding displacement mode of various complexity in coiling action; Simultaneously winding mechanism 24 also can self-movement to drive coiling guide pin tier pole, the guide pin tier pole that makes to wind the line can be realized and rotatablely moving.
The job step of the transformer coiling encapsulate band all-in-one of the present embodiment is as described below:
S1: to first row main shaft 211 material loadings;
S2: winding mechanism 23 twines pin, coiling to the power transformer product on first row main shaft 211, around to specifying the number of turns;
S3: adhesive tape wrapping machine structure 22 rises to the approximated position apart from power transformer product, the clip 221 on adhesive tape wrapping machine structure 22 starts drag that adhesive tape carries out encapsulate band until the number of turns of specifying;
S4: winding mechanism 23 twines pin to power transformer product, clip mechanism 23 is clamped line, then at the root trimming of pin, finishes coiling action;
S5: adhesive tape wrapping machine structure 22 continues power transformer product to carry out the action of encapsulate band until the number of turns of specifying.
S6: the transformer on secondary series main shaft 212 is carried out to discharging and material loading;
S7: 180 ° of main spindle box upsets, continue the power transformer product on secondary series main shaft 212 to wind the line the operations such as encapsulate band.
In above step, S1 to S7 can loop always; And carry out when S2 to S5 can executed in parallel S6, thereby can shorten transformer fabrication cycle, improve make efficiency.
It seems from the job step of above transformer coiling encapsulate band all-in-one, the transformer coiling encapsulate band all-in-one of the present embodiment not only can be realized coiling and the concurrent working of encapsulate band, and can also realize does not need the broken string just can be at the processing mode by complexity such as adhesive tape isolation between encapsulate band, lead-in wire and winding between same winding layers.And by the special construction of spindle box mechanism, the functional role that can realize two row main shafts exchanges, wherein a row main shaft is in coiling encapsulate band, another row main shaft can be carried out material process in discharging, greatly shorten the process-cycle of power transformer product, improved the make efficiency of power transformer product.
By rationally arranging and Function Integration Mechanism of the above five great institutions, this transformer coiling encapsulate band all-in-one can be integrated into the functions such as the coiling of transformer, encapsulate band, trimming on same machine, but also make charging & discharging and coiling encapsulate band, coiling and encapsulate band, trimming and the concurrent working of encapsulate band operation become possibility, reach function integration and shortened the effect of process-cycle, also realized encapsulate band isolation between encapsulate band and lead-in wire between same winding layers, winding; Thereby reduce power transformer product short-circuit risks, improve the quality of power transformer product.
Above content is in conjunction with concrete preferred implementation further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of ordinary skill in the field; without departing from the concept of the premise utility; can also make some being equal to substitutes or obvious modification, and performance or purposes identical, all should be considered as belonging to protection range of the present utility model.
Claims (8)
1. a transformer coiling encapsulate band all-in-one, it is characterized in that, comprise spindle box mechanism, winding mechanism and adhesive tape wrapping machine structure, described winding mechanism is positioned at the oblique upper of the working spindle of described spindle box mechanism, described adhesive tape wrapping machine structure be positioned at described spindle box mechanism working spindle under, the motion of wherein said winding mechanism and described adhesive tape wrapping machine structure can not interfered mutually.
2. transformer coiling encapsulate band all-in-one as claimed in claim 1, is characterized in that, also comprise thread cutting mechanism, described thread cutting mechanism is positioned at the oblique upper of the working spindle of described spindle box mechanism, and is positioned at a side of described winding mechanism.
3. transformer coiling encapsulate band all-in-one as claimed in claim 2, is characterized in that, also comprises clip mechanism, and for clamping one end of the line on described thread cutting mechanism, described clip mechanism is positioned at the oblique below of the working spindle of described spindle box mechanism.
4. transformer coiling encapsulate band all-in-one as claimed in claim 1, is characterized in that, described adhesive tape wrapping machine structure is provided with for pulling and the fixture of locating adhesive tape, and the two ends that make the active section of described adhesive tape are positioning states.
5. the transformer coiling encapsulate band all-in-one as described in claim 1 to 4 any one, is characterized in that, described spindle box mechanism is provided with two row main shafts, and described two row main shafts lay respectively at the relative both sides of main spindle box of described spindle box mechanism; Described spindle box mechanism is also provided with the rotating mechanism that can make described main spindle box that upset occurs, and the upset of described main spindle box can make the position of described two row main shafts mutually exchange.
6. transformer coiling encapsulate band all-in-one as claimed in claim 5, is characterized in that, described two row main shafts are respectively equipped with drive unit, and the drive unit of described two row main shafts is each self-separations.
7. transformer coiling encapsulate band all-in-one as claimed in claim 6, is characterized in that, described drive unit is provided with the controlling organization that can make described drive unit depart from coupling or be of coupled connections with corresponding main shaft.
8. transformer coiling encapsulate band all-in-one as claimed in claim 5, is characterized in that, described two row main shafts are respectively equipped with and make main shaft locking radial lockable mechanism without spin in described main spindle box switching process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420009299.2U CN203721486U (en) | 2014-01-07 | 2014-01-07 | Transformer winding and adhesive tape wrapping all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420009299.2U CN203721486U (en) | 2014-01-07 | 2014-01-07 | Transformer winding and adhesive tape wrapping all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203721486U true CN203721486U (en) | 2014-07-16 |
Family
ID=51160624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420009299.2U Expired - Lifetime CN203721486U (en) | 2014-01-07 | 2014-01-07 | Transformer winding and adhesive tape wrapping all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203721486U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336497A (en) * | 2015-12-03 | 2016-02-17 | 熊达煜 | Processing device and technology for transformer |
| CN105336486A (en) * | 2015-12-03 | 2016-02-17 | 熊达煜 | Processing device and technology for transformer |
| CN107146710A (en) * | 2017-06-09 | 2017-09-08 | 深圳市磁脉科技有限公司 | A kind of full-automatic sleeve-penetrating coil winding machine of electronic transformer |
-
2014
- 2014-01-07 CN CN201420009299.2U patent/CN203721486U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336497A (en) * | 2015-12-03 | 2016-02-17 | 熊达煜 | Processing device and technology for transformer |
| CN105336486A (en) * | 2015-12-03 | 2016-02-17 | 熊达煜 | Processing device and technology for transformer |
| CN107146710A (en) * | 2017-06-09 | 2017-09-08 | 深圳市磁脉科技有限公司 | A kind of full-automatic sleeve-penetrating coil winding machine of electronic transformer |
| CN107146710B (en) * | 2017-06-09 | 2023-07-28 | 深圳顺络电子股份有限公司 | Full-automatic sleeve penetrating winding machine for electronic transformer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140716 |
|
| CX01 | Expiry of patent term |