CN203721385U - Ultraviolet light irradiation crosslinking and automobile wire/cable plastic extrusion production line - Google Patents
Ultraviolet light irradiation crosslinking and automobile wire/cable plastic extrusion production line Download PDFInfo
- Publication number
- CN203721385U CN203721385U CN201320817879.XU CN201320817879U CN203721385U CN 203721385 U CN203721385 U CN 203721385U CN 201320817879 U CN201320817879 U CN 201320817879U CN 203721385 U CN203721385 U CN 203721385U
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- CN
- China
- Prior art keywords
- ultraviolet light
- production line
- light irradiation
- linking
- plastic extrusion
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004132 cross linking Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000001125 extrusion Methods 0.000 title claims abstract description 25
- 238000003860 storage Methods 0.000 claims abstract description 6
- 238000004806 packaging method and process Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 5
- 241000606750 Actinobacillus Species 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000012544 monitoring process Methods 0.000 abstract description 4
- 238000003908 quality control method Methods 0.000 abstract description 3
- 239000000498 cooling water Substances 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000010894 electron beam technology Methods 0.000 description 4
- GUTLYIVDDKVIGB-OUBTZVSYSA-N Cobalt-60 Chemical compound [60Co] GUTLYIVDDKVIGB-OUBTZVSYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 206010007247 Carbuncle Diseases 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004033 diameter control Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses an ultraviolet light irradiation crosslinking and automobile wire/cable plastic extrusion production line. The production line comprises a pay-off device, preheating equipment, an extruding machine, an ultraviolet light irradiation crosslinking device, a cooling water tank, an external diameter tester, a concave-convex instrument, a spark detector, a traction unit, take-up packaging equipment and a wire storage rack which are connected successively, wherein the wire storage rack runs through the production line to support wires and cables. According to the utility mode, the ultraviolet light irradiation crosslinking device is added to a traditional plastic extrusion production line, so that processes from plastic extrusion to ultraviolet light irradiation crosslinking are completed in one time, logistics and quality control in intermediate links are reduced, the cost is saved, and monitoring for products is improved. The production line solves the problems that irradiation equipment can not carry out production together with plastic extrusion, and has a relatively high practicality.
Description
Technical field
The utility model relates to a kind of ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line.
Background technology
Existing extrusion molding production line is generally by actinobacillus device, pre-heating device, plastic extruding machine (main and auxiliaries), control cubicle, hot junction external diameter tester, hot water bosh, cold water bosh, storage rack, cold junction external diameter tester, concavo-convex instrument, spark detector, traction, take-up packaging facilities and each wire carrier and composition of the control system crossed.Its composition can only complete the extrusion molding course of processing (at conductive line surfaces extruded insulation), for cross-linking radiation automobile electric wire cable, after extrusion molding completes, can only deliver to electron beam irradiation or cobalt-60 radiosterilize.
Electron beam irradiation or cobalt-60 radiosterilize, occupation area of equipment is large, environmental requirement is high, investment is large and control system is very complicated, safety requirements is compared with high, limits its scale at wires and cables industry and uses.Under normal circumstances, extrusion molding production line all needs transhipment to electron beam irradiation or cobalt-60 radiosterilize, also has various quality risks (damaging), security risk and environmental risk (the residual harm to safety and environment of high-power electron beam), delivery risk (control of timely delivery guaranteed rate) etc. when increasing cost.
Utility model content
Because prior art exists the problems referred to above, the utility model proposes a kind of ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line, it can effectively solve problems of the prior art.
The utility model addresses the above problem by the following technical programs:
A kind of ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line, comprises connected successively actinobacillus device, pre-heating device, plastic extruding machine, ultraviolet light cross-linking device, bosh, external diameter tester, concavo-convex instrument, spark detector, traction, take-up packaging facilities and the storage rack of described production line to provide electric wire to support is provided.
Described plastic extruding machine comprises subsidiary engine and main frame and plastic extruding machine control cubicle.
Described ultraviolet light cross-linking device comprises irradiation storehouse, blower fan and ultraviolet light cross-linking control cubicle, and comprises at least three group ultraviolet lamp tubes in described irradiation storehouse, and every group is evenly kept 120 degree in a circumference by three ultraviolet tubes.
Described bosh comprises hot water bosh and cold water bosh, and described hot water bosh is located at the exit, irradiation storehouse of described ultraviolet light cross-linking device, and described cold water bosh is located between described hot water bosh and described concavo-convex instrument.
Described external diameter tester comprises hot junction external diameter tester and cold junction external diameter tester, described hot junction external diameter tester is located between described irradiation storehouse and described hot water bosh, and described cold junction external diameter tester is located between described cold water bosh and described concavo-convex instrument.
The utility model increases ultraviolet light irradiation cross-linking device on traditional extrusion molding production line, makes to be extruded onto that ultraviolet light irradiation cross-linking is disposable completes production, the logistics of cutting down the number of intermediate links and quality control, the monitoring to product also improving cost-saving time.This production line has solved the problem that irradiation apparatus can not be produced with extrusion molding simultaneously, has higher practicality.
Brief description of the drawings
Fig. 1 is structural representation block diagram of the present utility model.
Embodiment
Below in conjunction with embodiment, describe the utility model in detail.
Shown in Figure 1, ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line of the present utility model comprises connected successively actinobacillus device 1 and 2, pre-heating device 3, plastic extruding machine, ultraviolet light cross-linking device, bosh, external diameter tester, concavo-convex instrument 12, spark detector 13, traction 14, take-up packaging facilities 15 and the storage rack 10 of described production line to provide electric wire to support is provided.
Described plastic extruding machine comprises subsidiary engine 4 and main frame 5 and plastic extruding machine control cubicle 17.For double-colored automobile electric wire cable, the effect of main frame is that its conductive surface extrudes the insulation that is no less than 65%, subsidiary engine be extrude monochromatic bar be no more than 17%, double-colored be no more than 35% insulation; To extrude 100% insulation at its conductive surface for monochromatic automobile electric wire cable main frame.Plastic extruding machine control cubicle is exactly the technological parameters such as the CPK value, machine gun pressure power, main frame electric current, subsidiary engine electric current of heat, cold junction external diameter and the external diameter curve of cyclical fluctuations, the process of the temperature by PLC control system control extrusion molding, speed of production, electric wire according to extrusion process requirement, it is produced and meet international standard: ISO6722:2011, Ford standard: ES-AU5T-1A348-AA, popular standard: VW60306:2005, day mark product standard: JASO D611:2009, test mark: the automobile electric wire cable of JASO D618:2008 requirement.
Described ultraviolet light cross-linking device comprises irradiation storehouse 6, blower fan 16 and ultraviolet light cross-linking control cubicle 18, and in described irradiation storehouse 6, comprise at least three group ultraviolet lamp tubes, and every group is evenly kept 120 degree in a circumference by three ultraviolet tubes, electric wire 360 is spent all in the focus in ultraviolet light, so that it is full cross-linked, the temperature in irradiation storehouse is controlled at 350 degrees Celsius.This ultraviolet light cross-linking device has also comprised blower fan.Irradiation storehouse has been exactly the place of ultraviolet light cross-linking, and in the time of the crowded electric wire process irradiation storehouse that has ultraviolet light irradiation insulating barrier, high-octane UV-irradiation causes crosslinked on irradiation material.Blower fan is that temperature by air blast and exhausting control irradiation storehouse is within the scope of one, in order to avoid irradiation material is scorched.
Described bosh comprises hot water bosh 8 and cold water bosh 9, described hot water bosh 8 is located at 6 exits, irradiation storehouse of described ultraviolet light cross-linking device, and described cold water bosh 9 is located between described hot water bosh 8 and described concavo-convex instrument 12.Adopting hot water bosh and cold water bosh is mainly to make the insulating barrier internal/external heating in the automobile electric wire cable of cross-linking radiation even, cooling is slowly cooling step by step from high temperature, avoid ectonexine inhomogeneous cooling to cause interior place to be subject to stress inconsistent, thereby affect the material of the physical and mechanical properties, particularly high crystallization such as insulating barrier tensile strength and percentage elongation.And common bosh, the insulating material of high temperature contacts suddenly cold water insulating outer layer and will quenching shrink, and the also uncolled inconsistent variation of interior external carbuncle that will cause insulating barrier self of internal layer, thereby impact insulation mechanical and physical performance can not meet the requirement of automobile electric wire cable.
Described external diameter tester comprises hot junction external diameter tester 7 and cold junction external diameter tester 11, described hot junction external diameter tester 7 is located between described irradiation storehouse 6 and described hot water bosh 8, and described cold junction external diameter tester 11 is located between described cold water bosh 9 and described concavo-convex instrument 12.Adopting hot junction, cold junction two external diameter testers, is also the result that automobile electric wire cable is strict with its external diameter, be also simultaneously from cost-saving, consideration cuts the waste.Automobile electric wire cable is strict with external diameter, because follow-up wire harness processing will be pressed metal terminal to electric wire, large presses not enter, little not pressing tightly; Increasing hot junction external diameter control is mainly that handled easily work is controlled as early as possible to external diameter, electric wire can also be adjusted by very first time monitoring external diameter as requested once going out plastic extruding machine, because, adjust if wait to cool down to the complete cooling product that has more than 200 meter from hot junction, waste will be very large again.
The utility model increases ultraviolet light irradiation cross-linking device on traditional extrusion molding production line, makes to be extruded onto that ultraviolet light irradiation cross-linking is disposable completes production, the logistics of cutting down the number of intermediate links and quality control, the monitoring to product also improving cost-saving time.This production line has solved the problem that irradiation apparatus can not be produced with extrusion molding simultaneously, has higher practicality.
Should be understood that these execution modes are only not used in restriction scope of the present utility model for the utility model is described.In addition should be understood that those skilled in the art can make various changes or modifications the utility model after having read the content of the utility model instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Claims (5)
1. a ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line, is characterized in that: comprise connected successively actinobacillus device, pre-heating device, plastic extruding machine, ultraviolet light cross-linking device, bosh, external diameter tester, concavo-convex instrument, spark detector, traction, take-up packaging facilities and the storage rack of described production line to provide electric wire to support is provided.
2. ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line according to claim 1, is characterized in that: described plastic extruding machine comprises subsidiary engine and main frame and plastic extruding machine control cubicle.
3. ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line according to claim 1, it is characterized in that: described ultraviolet light cross-linking device comprises irradiation storehouse, blower fan and ultraviolet light cross-linking control cubicle, and in described irradiation storehouse, comprise at least three group ultraviolet lamp tubes, and every group is evenly kept 120 degree in a circumference by three ultraviolet tubes.
4. ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line according to claim 1, it is characterized in that: described bosh comprises hot water bosh and cold water bosh, described hot water bosh is located at the exit, irradiation storehouse of described ultraviolet light cross-linking device, and described cold water bosh is located between described hot water bosh and described concavo-convex instrument.
5. ultraviolet light irradiation cross-linking automobile electric wire cable plastic extrusion production line according to claim 4, it is characterized in that: described external diameter tester comprises hot junction external diameter tester and cold junction external diameter tester, described hot junction external diameter tester is located between described irradiation storehouse and described hot water bosh, and described cold junction external diameter tester is located between described cold water bosh and described concavo-convex instrument.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320817879.XU CN203721385U (en) | 2013-12-13 | 2013-12-13 | Ultraviolet light irradiation crosslinking and automobile wire/cable plastic extrusion production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320817879.XU CN203721385U (en) | 2013-12-13 | 2013-12-13 | Ultraviolet light irradiation crosslinking and automobile wire/cable plastic extrusion production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203721385U true CN203721385U (en) | 2014-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320817879.XU Expired - Lifetime CN203721385U (en) | 2013-12-13 | 2013-12-13 | Ultraviolet light irradiation crosslinking and automobile wire/cable plastic extrusion production line |
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| CN (1) | CN203721385U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104299725A (en) * | 2014-10-28 | 2015-01-21 | 山东科技大学 | Multistage ultraviolet light vulcanization serial rubber cable production line and production method thereof |
| CN111724944A (en) * | 2020-07-27 | 2020-09-29 | 郑州工业应用技术学院 | Computer cable manufacturing installation based on irradiation cross-linking |
-
2013
- 2013-12-13 CN CN201320817879.XU patent/CN203721385U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104299725A (en) * | 2014-10-28 | 2015-01-21 | 山东科技大学 | Multistage ultraviolet light vulcanization serial rubber cable production line and production method thereof |
| CN111724944A (en) * | 2020-07-27 | 2020-09-29 | 郑州工业应用技术学院 | Computer cable manufacturing installation based on irradiation cross-linking |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 315400 Qiaotou, Ninghai County, Zhejiang Province Patentee after: NINGBO KBE ELECTRICAL TECHNOLOGY CO.,LTD. Address before: 315400 Qiaotou, Ninghai County, Zhejiang Province Patentee before: NINGBO KBE ELECTRICAL TECHNOLOGY Co.,Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20140716 |
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| CX01 | Expiry of patent term |