CN106455168A - Tandem type constant power ribbon heater processing technology - Google Patents
Tandem type constant power ribbon heater processing technology Download PDFInfo
- Publication number
- CN106455168A CN106455168A CN201610824478.5A CN201610824478A CN106455168A CN 106455168 A CN106455168 A CN 106455168A CN 201610824478 A CN201610824478 A CN 201610824478A CN 106455168 A CN106455168 A CN 106455168A
- Authority
- CN
- China
- Prior art keywords
- layer
- bus
- heating
- silica gel
- invariable power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005516 engineering process Methods 0.000 title claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 40
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000000741 silica gel Substances 0.000 claims abstract description 25
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 25
- 229920002545 silicone oil Polymers 0.000 claims abstract description 21
- 238000001125 extrusion Methods 0.000 claims abstract description 15
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 11
- 239000000956 alloy Substances 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 230000004888 barrier function Effects 0.000 claims description 27
- 238000009413 insulation Methods 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 19
- 239000011152 fibreglass Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 239000000314 lubricant Substances 0.000 claims description 10
- 238000009954 braiding Methods 0.000 claims description 8
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 6
- 239000003063 flame retardant Substances 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 6
- 239000000779 smoke Substances 0.000 claims description 6
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 6
- 239000004812 Fluorinated ethylene propylene Substances 0.000 claims description 5
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229920009441 perflouroethylene propylene Polymers 0.000 claims description 5
- 238000002386 leaching Methods 0.000 claims description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical group O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 239000012968 metallocene catalyst Substances 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 229920002397 thermoplastic olefin Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 238000011065 in-situ storage Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical group CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 claims 1
- 229920001577 copolymer Polymers 0.000 claims 1
- 239000000498 cooling water Substances 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 3
- 238000000576 coating method Methods 0.000 abstract 3
- 239000000377 silicon dioxide Substances 0.000 abstract 3
- 238000004064 recycling Methods 0.000 abstract 2
- 238000007790 scraping Methods 0.000 abstract 2
- 239000003365 glass fiber Substances 0.000 abstract 1
- 238000005461 lubrication Methods 0.000 abstract 1
- 238000005485 electric heating Methods 0.000 description 14
- 230000003287 optical effect Effects 0.000 description 5
- 229910001092 metal group alloy Inorganic materials 0.000 description 4
- 239000002480 mineral oil Substances 0.000 description 4
- 235000010446 mineral oil Nutrition 0.000 description 4
- 230000032683 aging Effects 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000027950 fever generation Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004643 material aging Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/18—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor the conductor being embedded in an insulating material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
Landscapes
- Resistance Heating (AREA)
Abstract
The invention discloses a tandem type constant power ribbon heater processing technology. The technology includes the following steps: 1. wrapping a glass fiber braid ply on the outside of an alloy heating core, arranging one layer of inorganic lubrication powder, extruding one layer of busbar insulating layer, coating a silicone oil, cooling the alloy heating core in the air and immersing the alloy heating core in water for performing cooling, scraping the silicone oil on the surface of the busbar insulating layer and recycling the silicone oil, and obtaining the constant power heating busbar; 2. coating one layer of heat conductive silica gel on the surface of the constant power heating busbar, such that the silica gel fills the gaps between each constant power heating busbar in a heating busbar group, curing the heat conductive silica gel which is filled in the heating busbar group; 3. adopting an extruding pipe extrusion die to extrude one layer of total insulating layer on the outside of the heating busbar which is processed by the step 2, then coating one layer silica oil on the outside of the total insulating layer, cooling the total insulating layer in the air and immersing the total insulating layer in water for performing cooling, taking the total insulating layer from a cooling water tank, scraping the silica oil on the surface of the total insulating layer and recycling the silica oil.
Description
Technical field
The present invention relates to a kind of invariable power ribbon heater processing technique field, particularly a kind of tandem type invariable power ribbon heater adds
Work technique.
Background technology
Electric-heating belt is a kind of new high-tech product, and since its last century 70 enters application, they can
Be widely used in liquid object convey in the duct with the anti-freezing and heat-insulating of tank body, maintain technological temperature, heating highway, slope
Road, crossing, eaves and floor etc..When electric-heating belt works, a certain system of heat tracing, if in the unit interval electric-heating belt to
The heat that the heat of system transmission transmits to external environment equal to system, then the temperature holding of system is constant.System can be made to reach
Maximum temperature, referred to as highest maintain temperature.
Power output is constant always to invariable power electric-heating belt after powered up, will not be with external environment, insulation material, companion
The material of heat changes and changes, and the output of its power or stopping generally being controlled by temperature sensor.Tandem invariable power electricity companion
The torrid zone is as calandria by metal alloy wires core, and the metal alloy wires core with certain resistance can produce heat by electric current
Amount, the time that its size is passed through to current squaring, the resistance of metal alloy wires core and electric current is directly proportional；Therefore, tandem
Electric-heating belt, with the continuity of conduction time, continuously gives off heat, and forms a continuous, electric tracing for consistent heat generation
Band.Serial electric heating tape metal alloy wires core resistance is identical, size of current that is passing through is identical, so whole electric-heating belt
Head and the tail generate heat uniformly, and its power output is constant not to be affected by environment temperature and pipe temperature, is therefore applied to relatively long distance pipeline
Tracing thermal-insulating, powered with a power supply point, the longest up to 3000 meters；But tandem type ribbon heater is according to length of pipeline direct system
Making it is not possible to any montage.
Content of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of tandem type invariable power ribbon heater processing technology, energy
Enough meet actual operation requirements.
The technical solution adopted for the present invention to solve the technical problems is：
A kind of tandem type invariable power ribbon heater processing technology, comprises the following steps：
Step one, alloy heat generating core outer layer uniform weave wrap up layer of glass braiding layer, fiberglass braided
Layer surface is evenly arranged one layer of inorganic lubricant powder, then extrudes one using crowded tubular type extrusion die outside fiberglass braided layer
Layer bus insulation layer, uniformly brushes one layer of silicone oil in the outside of bus insulation layer, again by bus insulation layer after cooling down in atmosphere
Put into be immersed in the water in bosh and cooled down, after taking out from bosh, the silicone oil of bus insulation layer surface is scraped simultaneously
Reclaim, prepared invariable power heating bus；
Step 2, the invariable power heating bus surface being obtained in step one coat one layer of heat conductive silica gel, then by one or more
It is coated with the invariable power heating bus of heat conductive silica gel and is a branch of bus group of generating heat, and so that heating bus group is reclaimed by silica gel
Pipe, the arrival end of silica gel recovery tube, with diameter greater than port of export diameter, makes heat conductive silica gel be full of heating bus by silica gel recovery tube
In group, the gap between each invariable power heating bus, then makes the heat conductive silica gel solidification being filled in heating bus group；
Step 3, using crowded tubular type extrusion die step 2 process after heating bus group outside extrude one layer of total insulating barrier, so
Uniformly brush one layer of silicone oil in the outside of total insulating barrier afterwards, after cooling down in atmosphere, more total insulating barrier is put into leaching in bosh
Enter in water and cooled down, after taking out from bosh, the silicone oil of total surface of insulating layer is scraped and reclaim.
As the improvement further of technique scheme, in step one, alloy heat generating core is corronil material system
Become, inorganic lubricant powder is talcum powder, bus insulation layer is made up of fluorinated ethylene propylene copolymer material.
As the improvement further of technique scheme, in step 3, total insulating barrier is low-smoke halogen-free flame-retardant thermoplastic
Polyolefine material is made, and low-smoke halogen-free flame-retardant thermoplastic polyolefin is mixed according to 37 mass ratio by the first component and the second component
Close extrusion to form, wherein first group is divided into the ethene of metallocene catalyst and octene to realize the thermoplastic elastomer (TPE) of in-situ polymerization,
Second group is divided into ethylene-vinyl acetate copolymer.
As the improvement further of technique scheme, also include step 4, outside total insulating barrier that step 3 is obtained all
Even braiding parcel one metal wire layer braiding layer, is evenly arranged one layer of inorganic lubricant powder in metal wire knitted layer surface, then adopts
Extrude one layer of external sheath layer with squeezing tubular type extrusion die outside wire braid；External sheath layer is fluorinated ethylene propylene copolymer
Material is made.
A kind of tandem type invariable power ribbon heater provided by the present invention processing technology compared with prior art, the present invention's
Beneficial effect is：
First, the structural strength of invariable power heating bus, the opposing party can be strengthened by arranging fiberglass braided layer one side
Face can avoid bus insulation layer directly contact alloy heat generating core, thus reducing due to the heating of bus insulation layer directly contact
Alloy heat generating core under state and the rate of ageing that causes.
Secondly, on the one hand pass through to extrude one layer of bus insulation outside fiberglass braided layer using crowded tubular type extrusion die
Layer, destroys such that it is able to reduce extrusion friction when bus insulation layer extrudes, fiberglass braided layer being caused, on the other hand logical
Cross and be evenly arranged one layer of inorganic lubricant powder in fiberglass braided layer surface, fiberglass braided layer can be reduced exhausted with bus
Frictional force between edge layer, such that it is able to reduce extruding when bus insulation layer extrudes, fiberglass braided layer being caused further
Friction destruction.
Again, uniformly brush one layer of silicone oil in the outside of bus insulation layer：First silicone oil thermal conductivity is good, and bus can be made exhausted
The aerial cooling of edge layer is more uniformly distributed；Second silicone oil good in oxidation resistance, can protect the higher bus of freshly extruded temperature exhausted
Edge layer is not oxidized in atmosphere；3rd silicone oil lubricity is good, and freshly extruded not completely crued bus insulation layer can be made to reduce
With the friction of contact, thus be conducive to improve bus insulation layer surface smoothness；4th silicone oil has hydrophobicity feature, makes
Can be quick by way of the silicone oil of bus insulation layer surface is scraped after bus insulation layer water-cooled in putting into bosh
Ground eliminating water, thus the technique such as need not dry, drying can accelerate the aging of bus insulation layer and high energy consumption, efficiency are low.
Finally, heat conductive silica gel is made to be full of the gap that in heating bus group, each invariable power generates heat between bus, such that it is able to carry
High-heat conductive efficency, such that it is able to make heat be dispersed into more quickly in the surrounding air needing heating, improves tandem type perseverance work(
The efficiency of heating surface of rate ribbon heater；And so that heat is more uniformly spread, it is to avoid the excessive material aging causing of local pyrexia amount is even
Cause the accidents such as short circuit and fire hazard.
Specific embodiment
To further describe the technology contents of the present invention below in conjunction with specific embodiments.
A kind of tandem type invariable power ribbon heater processing technology that the present embodiment is provided, comprises the following steps：
Step one, alloy heat generating core outer layer uniform weave wrap up layer of glass braiding layer, fiberglass braided
Layer surface is evenly arranged one layer of inorganic lubricant powder, then extrudes one using crowded tubular type extrusion die outside fiberglass braided layer
Layer bus insulation layer, uniformly brushes one layer of silicone oil in the outside of bus insulation layer, again by bus insulation layer after cooling down in atmosphere
Put into be immersed in the water in bosh and cooled down, after taking out from bosh, the silicone oil of bus insulation layer surface is scraped simultaneously
Reclaim, prepared invariable power heating bus；Alloy heat generating core is made up of corronil material, and inorganic lubricant powder is talcum powder,
Bus insulation layer is made up of fluorinated ethylene propylene copolymer material.
Step 2, the invariable power heating bus surface being obtained in step one coat one layer of heat conductive silica gel, then by one or
Invariable power heating bus that many are coated with heat conductive silica gel be a branch of bus group of generating heat, and so that heating bus group is returned by silica gel
Closed tube, the arrival end of silica gel recovery tube, with diameter greater than port of export diameter, makes heat conductive silica gel be full of heating by silica gel recovery tube female
In line group, the gap between each invariable power heating bus, then makes the heat conductive silica gel solidification being filled in heating bus group.
Step 3, extrude one layer using crowded tubular type extrusion die outside the heating bus group after step 2 process and total insulate
Layer, then uniformly brushes one layer of silicone oil in the outside of total insulating barrier, more total insulating barrier is put into cooling water after cooling down in atmosphere
It is immersed in the water in groove and is cooled down, after taking out from bosh, the silicone oil of total surface of insulating layer is scraped and reclaim；Total insulation
Layer is made up of low-smoke halogen-free flame-retardant thermoplastic polyolefine material, and low-smoke halogen-free flame-retardant thermoplastic polyolefin is by the first component and second
Component forms according to 37 mass ratio mixing extrusion, wherein first group be divided into the ethene of metallocene catalyst and octene realize former
The thermoplastic elastomer (TPE) of position polymerization, second group is divided into ethylene-vinyl acetate copolymer.
Step 4, the total insulating barrier outer uniform weave parcel one metal wire layer braiding layer being obtained in step 3, in wire
Braiding layer surface is evenly arranged one layer of inorganic lubricant powder, is then extruded outside wire braid using crowded tubular type extrusion die
One layer of external sheath layer；External sheath layer is made up of fluorinated ethylene propylene copolymer material.
A kind of tandem type invariable power ribbon heater the performance test results obtained by the present embodiment are as follows：
Survey the low-temperature bending performance of total insulating barrier：According to GB/T2951.14-2008《Cable and optical cable insulating and sheath material lead to
With test method the 14th part:GENERAL EXPERIMENTATION low-temperature test》National standard, surveys total insulating barrier of electric-heating belt
Do not ftracture in the case of all -30 DEG C of low-temperature bending, meet in GB19518.1-2004 national standard -25 DEG C～-30 DEG C indehiscent
Require.
Survey the heat extensibility energy of total insulating barrier：According to GB/T2951.21-2008《Cable and optical cable insulating and sheath material
GENERAL EXPERIMENTATION the 21st part:Elastomer compound Special test method ozone resistance test heat extends examination
Test leaching mineral oil test》National standard, surveys the hot elongation percentage of total insulating barrier of electric-heating belt all≤80%, meets country's mark
Accurate≤150% requirement.
Survey the tensile strength of total insulating barrier：According to GB/T2951《Cable and optical cable insulating and sheath material universal test side
Method》, the tensile strength surveying total insulating barrier of electric-heating belt all reaches 22 MPa, far above 12.5 Mpa national standards requirements.
Survey the heat aging performance of total insulating barrier：GB/T2951《Cable and optical cable insulating and sheath material universal test side
Method》, survey tensile strength change≤± 12% of total insulating barrier of electric-heating belt, less than the requirement of national standard≤± 20%.
Survey the artificial weathering test performance of total insulating barrier：According to GB12527-2008《Rated voltage 1 kV and following
Aerial insulated cable》National standard, the tensile strength change of total insulating barrier and the extension at break rate of change of surveying electric-heating belt are equal
≤ ± 10%, less than the requirement of national standard≤± 15%.
Survey the resistance to mineral oil performance of total insulating barrier：According to GB/T2951.21-2008《Cable and optical cable insulating and sheath material
Material GENERAL EXPERIMENTATION the 21st part:Elastomer compound Special test method ozone resistance test heat extends examination
Test leaching mineral oil test》National standard, surveys the tensile strength change after total insulating barrier soaks mineral oil and extension at break becomes
Rate all≤± 28%, much smaller than the requirement of GB/T12706.1-2008≤± 40%.
Survey total insulating barrier heat endurance performance：According to GB/T19518.1-2004 national standard, survey 140 DEG C of bars of electric-heating belt
After depositing 4 weeks under part, bear 1500 V/1min and no puncture.
Survey the waterproof test performance of total insulating barrier：According to GB/T19835-2005《Self-limiting heating cable》National standard, surveys
Bear 3.5 KV/1min after electric-heating belt immersion 48 h no to puncture.
Preferable enforcement to the present invention is illustrated above, and certainly, the present invention can also adopt and above-mentioned enforcement
The different form of mode, those of ordinary skill in the art are in the equivalent conversion made without prejudice on the premise of present invention spirit
Or change accordingly, all should belong in protection scope of the present invention.
Claims (4)
1. a kind of tandem type invariable power ribbon heater processing technology it is characterised in that：Comprise the following steps：
Step one, alloy heat generating core outer layer uniform weave wrap up layer of glass braiding layer, fiberglass braided
Layer surface is evenly arranged one layer of inorganic lubricant powder, then extrudes one using crowded tubular type extrusion die outside fiberglass braided layer
Layer bus insulation layer, uniformly brushes one layer of silicone oil in the outside of bus insulation layer, again by bus insulation layer after cooling down in atmosphere
Put into be immersed in the water in bosh and cooled down, after taking out from bosh, the silicone oil of bus insulation layer surface is scraped simultaneously
Reclaim, prepared invariable power heating bus；
Step 2, the invariable power heating bus surface being obtained in step one coat one layer of heat conductive silica gel, then by one or more
It is coated with the invariable power heating bus of heat conductive silica gel and is a branch of bus group of generating heat, and so that heating bus group is reclaimed by silica gel
Pipe, the arrival end of silica gel recovery tube, with diameter greater than port of export diameter, makes heat conductive silica gel be full of heating bus by silica gel recovery tube
In group, the gap between each invariable power heating bus, then makes the heat conductive silica gel solidification being filled in heating bus group；
Step 3, using crowded tubular type extrusion die step 2 process after heating bus group outside extrude one layer of total insulating barrier, so
Uniformly brush one layer of silicone oil in the outside of total insulating barrier afterwards, after cooling down in atmosphere, more total insulating barrier is put into leaching in bosh
Enter in water and cooled down, after taking out from bosh, the silicone oil of total surface of insulating layer is scraped and reclaim.
2. a kind of tandem type invariable power ribbon heater processing technology according to claim 1 it is characterised in that：In step
In, alloy heat generating core is made up of corronil material, and inorganic lubricant powder is talcum powder, and bus insulation layer is ethylene fluoride third
Alkene copolymer material is made.
3. a kind of tandem type invariable power ribbon heater processing technology according to claim 1 it is characterised in that：In step 3
In, total insulating barrier is made up of low-smoke halogen-free flame-retardant thermoplastic polyolefine material, and low-smoke halogen-free flame-retardant thermoplastic polyolefin is by first
Component and the second component form according to 37 mass ratio mixing extrusion, the wherein first group ethene being divided into metallocene catalyst and
Octene realizes the thermoplastic elastomer (TPE) of in-situ polymerization, and second group is divided into ethylene-vinyl acetate copolymer.
4. a kind of tandem type invariable power ribbon heater processing technology according to claim 1 it is characterised in that：Also include step
4th, the total insulating barrier outer uniform weave parcel one metal wire layer braiding layer being obtained in step 3, equal in metal wire knitted layer surface
One layer of inorganic lubricant powder of even arrangement, then extrudes one layer of oversheath using crowded tubular type extrusion die outside wire braid
Layer；External sheath layer is made up of fluorinated ethylene propylene copolymer material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610824478.5A CN106455168A (en) | 2016-09-16 | 2016-09-16 | Tandem type constant power ribbon heater processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610824478.5A CN106455168A (en) | 2016-09-16 | 2016-09-16 | Tandem type constant power ribbon heater processing technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106455168A true CN106455168A (en) | 2017-02-22 |
Family
ID=58169025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610824478.5A Pending CN106455168A (en) | 2016-09-16 | 2016-09-16 | Tandem type constant power ribbon heater processing technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106455168A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108482312A (en) * | 2018-03-09 | 2018-09-04 | 福耀集团长春有限公司 | A kind of restoring method for glass heating wire |
| US11956865B2 (en) | 2017-02-01 | 2024-04-09 | Nvent Services Gmbh | Low smoke, zero halogen self-regulating heating cable |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1130856A (en) * | 1995-12-17 | 1996-09-11 | 赵放 | Alloy PTC parallel type electric heating strip |
| CN2571108Y (en) * | 2002-09-25 | 2003-09-03 | 时利华 | Far-infrared radiation heating source |
| CN201674683U (en) * | 2010-04-19 | 2010-12-15 | 江阴市华能电热器材有限公司 | Double-core nickel-chromium alloy stranded wire silicon rubber insulation and sheath short-distance constant-power electric heating tape |
| CN201813568U (en) * | 2010-06-01 | 2011-04-27 | 蔡振军 | High temperature resisting skin effect heating cable |
| CN203057561U (en) * | 2012-12-12 | 2013-07-10 | 乐清市日星线缆科技有限公司 | Indoor thermal-insulation and heating wire |
-
2016
- 2016-09-16 CN CN201610824478.5A patent/CN106455168A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1130856A (en) * | 1995-12-17 | 1996-09-11 | 赵放 | Alloy PTC parallel type electric heating strip |
| CN2571108Y (en) * | 2002-09-25 | 2003-09-03 | 时利华 | Far-infrared radiation heating source |
| CN201674683U (en) * | 2010-04-19 | 2010-12-15 | 江阴市华能电热器材有限公司 | Double-core nickel-chromium alloy stranded wire silicon rubber insulation and sheath short-distance constant-power electric heating tape |
| CN201813568U (en) * | 2010-06-01 | 2011-04-27 | 蔡振军 | High temperature resisting skin effect heating cable |
| CN203057561U (en) * | 2012-12-12 | 2013-07-10 | 乐清市日星线缆科技有限公司 | Indoor thermal-insulation and heating wire |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11956865B2 (en) | 2017-02-01 | 2024-04-09 | Nvent Services Gmbh | Low smoke, zero halogen self-regulating heating cable |
| CN108482312A (en) * | 2018-03-09 | 2018-09-04 | 福耀集团长春有限公司 | A kind of restoring method for glass heating wire |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101071658A (en) | Waterproof power cable and its manufacturing method | |
| CN106455166A (en) | Parallel constant power electric tracing band | |
| CN104575837A (en) | High-voltage power cable extruded with flat aluminum sheath and manufacturing method | |
| CN106413158A (en) | Parallel constant-power electric tracing band with high heat conduction efficiency | |
| CN104575831A (en) | Intelligent and environment-friendly type power cable with aluminum alloy cores | |
| CN106385723A (en) | Series three-core constant power ribbon heater | |
| CN106455168A (en) | Tandem type constant power ribbon heater processing technology | |
| CN205943495U (en) | PV1 F photovoltaic cable | |
| CN103824632A (en) | Intelligent extra-high-voltage photoelectric composite cable with built-in optical fiber | |
| CN104123991A (en) | Insulating variable frequency cable with crosslinked polyethylene jacket | |
| CN103915175A (en) | Automatic-temperature-control anti-drag cable | |
| CN106024168B (en) | A kind of fire-retardant quad line of high insulaion resistance and preparation method thereof | |
| CN204792117U (en) | Water -resistant tree, fire -resistant, anticorrosive, waterproof 110kV and above plastic insulation power cable | |
| CN112466545B (en) | High-voltage direct-current cable for high-speed rail traction locomotive and preparation method thereof | |
| CN207397743U (en) | Environment-friendly type thermostable PVC cables | |
| CN203260362U (en) | High-voltage and extra-high voltage flexible direct-current power transmission fiber composite extrusion insulation power cable | |
| CN204348409U (en) | A kind of aluminium alloy core intelligent environmental protection type power cable | |
| CN203733519U (en) | High voltage photoelectric composite cable for fiber external intelligent electrical network | |
| CN204760098U (en) | Cable with high temperature resistance | |
| CN210986475U (en) | Explosion-proof constant-power series-connection electrothermal belt of fluoropolymer | |
| CN208027761U (en) | A kind of photovoltaic cable of ultra-violet radiation resisting | |
| CN203721278U (en) | Built-in optical fiber-equipped intelligent ultrahigh voltage photoelectric composite electric cable | |
| CN204303449U (en) | One extrudes flat aluminium sheath high voltage power cable | |
| CN103354673A (en) | Fiber heating flexible cable | |
| CN204166981U (en) | A kind of crosslinking with radiation cable |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170222 |