CN203717545U - Washing and purifying device for hydrodynamic transmission - Google Patents

Washing and purifying device for hydrodynamic transmission Download PDF

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Publication number
CN203717545U
CN203717545U CN201420083747.3U CN201420083747U CN203717545U CN 203717545 U CN203717545 U CN 203717545U CN 201420083747 U CN201420083747 U CN 201420083747U CN 203717545 U CN203717545 U CN 203717545U
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CN
China
Prior art keywords
oil
torque converter
tank
solenoid valve
valve
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Withdrawn - After Issue
Application number
CN201420083747.3U
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Chinese (zh)
Inventor
王军
马庆丰
袁正
胡浩
童强
代冠军
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Anhui Heli Co Ltd
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Anhui Heli Co Ltd
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Priority to CN201420083747.3U priority Critical patent/CN203717545U/en
Application granted granted Critical
Publication of CN203717545U publication Critical patent/CN203717545U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model provides a washing and purifying device for a hydrodynamic transmission. The device comprises a hydrodynamic transmission and an oil feeding tank, wherein the oil inlet of the hydrodynamic transmission is connected with the oil feeding tank through a rear oil pump; the oil outlet of the hydrodynamic transmission is connected with a transfer oil tank through a front oil pump; the transfer oil tank is connected with the oil inlet of the purifying device; the oil outlet of the purifying device is connected with the transfer oil tank and the oil feeding tank respectively; a first electromagnetic valve is arranged between the oil outlet of the purifying device and the transfer oil tank; a second electromagnetic valve is arranged between the oil outlet of the purifying device and the oil feeding tank; a hydraulic relay is arranged inside the transfer oil tank. As transmission oil inside the hydrodynamic transmission is replaced and cleaned, and the replaced contaminated oil is purified and reused, oil is saved, and the environment is protected; dirt generated when components of the hydrodynamic transmission are not thoroughly cleaned before being assembled, and contamination generated in the assembling and experiment process are effectively removed; the properties of the hydrodynamic transmission are improved, and the cleanness of the overall transmission system is improved.

Description

A kind of cleaning for torque converter, purification plant
Technical field
The utility model relates to a kind of torque converter, is specifically related to a kind of cleaning for torque converter, purification plant.
Background technique
Improve gradually to the environmental requirement of engineering machinery domestic and international market particularly EU market, particularly comparatively strict to reliability, noise, emission control.Torque converter is because its impact is little, gear shift is steady, easy to operate being widely adopted in all kinds of engineering machinery, and this speed changer is mainly made up of several parts such as torque-converters, fluid clutch, oil feed pump, main control valve, casing, torque-converters housings.
It is that pollution due to transmission oil product causes fault greatly that the torque converter using on fork truck at present has, so will clean it before it dispatches from the factory, test.But the controlling method adopting at present is conventionally for being to clean each component before assembling, and do not clean after assembling, directly carry out delivery-inspection test, qualified can dispatching from the factory.This kind of mode has following several respects defect:
1. component do not clean up, and the pollutant producing in assembling process of the test also cannot effectively be removed;
2. after having tested, the transmission oil in speed changer cannot drain, and torque-converters inside is the remaining transmission oil being polluted in a large number still, directly brings entrucking operation into, causes car load transmission system turbidity test to decline;
3. dispatch from the factory property test platform after using after a while, need thoroughly to clean fuel tank, change test oil product, the oil product of changing is as waste oil disposal.This causes operator's daily maintenance amount of labour large, and oil product is discarded and caused environmental pollution, and experimentation cost is risen.
Model utility content
The utility model, in order to solve the problems of the technologies described above, provides a kind of cleaning for torque converter, purification plant, torque converter is thoroughly cleaned, and clear gusoline reclaims, thereby reduces its fault, improves the turbidity test of car load transmission system.
The technical solution of the utility model is: a kind of cleaning for torque converter, purification plant, comprise torque converter and filler tank, the oiler of described torque converter by gear pump be connected with filler tank, oil outlet is connected with transfer fuel tank by front oil pump; Described transfer fuel tank is connected with the filler opening of purification plant, and the oil outlet of described purification plant is connected with transfer fuel tank, filler tank respectively; Between the oil outlet of described purification plant and transfer fuel tank, be provided with the first solenoid valve, between the oil outlet of purification plant and filler tank 9, be provided with the second solenoid valve; In described transfer fuel tank, be provided with liquid level relay.
Further, described the first solenoid valve is connected with described liquid level relay with after the second solenoid valve parallel connection; Opened and closed by setting requirement by these two solenoid valves of liquid level relay control; Described the first solenoid valve is normally closed solenoid valve, and the second solenoid valve is normally open solenoid valve.
Further, between the oiler of described torque converter and gear pump, be provided with the first one-way valve.
Further, between the oil outlet of described torque converter and front oil pump, be provided with pipeline valve, between described pipeline valve and front oil pump, be provided with the second one-way valve, the entrance point of described the second one-way valve is connected with described filler tank.
Further, the entry end of described the first one-way valve is connected with transfer fuel tank by safety valve.
Further, the oiler of described torque converter is connected with oil outlet, between the oiler of described torque converter and the first one-way valve, is provided with manually operated valve.
In the utility model, the first solenoid valve is connected with liquid level relay with after the second solenoid valve parallel connection again, and wherein the first solenoid valve is normally closed solenoid valve, and the second solenoid valve is normally open solenoid valve.In the time that in transfer fuel tank, transmission oil reaches setting height, liquid level relay switches on power, and the second solenoid closure is started working, and the first solenoid valve disconnection is not worked; In the time that in transfer fuel tank, transmission oil is lower than setting height, liquid level relay deenergization, the first solenoid closure is started working, and the second solenoid valve disconnection is not worked.
Torque converter adopts quantitative oil filling device to inject appropriate transmission oil before delivery test, and the test such as conventional load, zero load of dispatching from the factory.After delivery test completes, keep torque converter to remain in operation, starting oil product displacement cleans: first start forward and backward oil pump, by gear pump, by clean transmission oil, by the first one-way valve, the oiler from filler tank from torque converter injects in torque converter constantly; Opening conduits valve, is evacuated to the contaminated transmission oil in fluid power in transfer fuel tank by its oil outlet by front oil pump simultaneously.In fluid power, the cyclic permutation number of times of transmission oil reaches the cycle-index of regulation or after cycle time, can stop forward and backward operation of oil pump.
In the time that liquid level relay in transfer fuel tank detects that transmission oil oil level in transfer fuel tank is lower than setting height, start the first solenoid valve, close the second solenoid valve, in transfer fuel tank, transmission oil carries out circularly purifying by purification plant, and has ensured the circularly purifying of transmission oil.In the time that the oil level of liquid level relay detection transfer fuel tank in transfer fuel tank reaches setting height, switch on power, through certain hour time delay, start the second solenoid valve, close the first solenoid valve, the transmission oil after purification plant purifies in transfer fuel tank is injected to filler tank and recycle.Until the oil level of transfer fuel tank while being down to low level, being restarted the first solenoid valve, closed the second solenoid valve, continue to carry out oil purification work.
In the time that this device has fault to overhaul, pipeline valve and manually operated valve are closed, torque converter is isolated, can overhaul the oil circuit at its rear portion, and the oiler of fluid power is connected and circulates with oil outlet.
So the utlity model has following beneficial effect:
1, the utility model is by replacing cleaning to the transmission oil in torque converter, effectively remove the each component of torque converter and before assembling, thoroughly do not cleaned up the pollution bringing, also removed the pollution that torque converter produces in assembling process of the test simultaneously; Thereby it is up to standard and cause speed changer initial failure, vehicle to maintain first problem in advance thoroughly to have solved after torque converter delivery test turbidity test; Avoid the inner remaining contaminated oil product of torque-converters to affect car load transmission system turbidity test.
2, transmission oil displacement is automatically carried out and without manual intervention, has been improved operation convenience;
3, this device, according to the situation that is rinsed torque converter, can be set transmission oil slow rinse flow and washing time, may extend in other speed transmission test devices, and popularization degree is high.
The contaminated oil of 4, torque converter being carried out to extract in cyclic permutation cleaning process is passed through, after the purification plant filtration, purifications such as high pressure oil filter, to form free of contamination test oil, and automatic cycle is to filler tank.Fluid recycles in whole process of the test, has saved test oil cost, and produces without discarded oil product, has reduced environmental pollution.In addition, also save the work of daily cleaning fuel tank, reduced labor intensity.
Brief description of the drawings
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Fig. 1 is the utility model structural representation;
In figure: 1-torque converter, 2-pipeline valve, 3-1 the first one-way valve, 3-2 the second one-way valve, oil pump before 4-, 5-gear pump, 6-safety valve, 7-transfer fuel tank, 8-liquid level relay, 9-filler tank, 10-1 the first solenoid valve, 10-2 the second solenoid valve, 11-purification plant, 12-manually operated valve.
Embodiment
As shown in Figure 1, a kind of cleaning for torque converter, purification plant, comprise torque converter 1 and filler tank 9, described filler tank is connected with the oiler of torque converter 1 by gear pump 5, the first one-way valve 3-1, manually operated valve 12 successively, and the oil outlet of torque converter 1 is connected with transfer fuel tank 7 by pipeline valve 2, front oil pump 4 successively; Described transfer fuel tank 7 is connected with the filler opening of purification plant 11, and the oil outlet of purification plant 11 is connected with transfer fuel tank 7, filler tank 9 respectively; Between the oil outlet of purification plant 11 and transfer fuel tank 7, be provided with the first solenoid valve 10-1, between the oil outlet of purification plant 11 and filler tank 9, be provided with the second solenoid valve 10-2; In described transfer fuel tank 7, be provided with liquid level relay 8.Described the first solenoid valve 10-1 connects with liquid level relay 8 with after the second solenoid valve 10-2 parallel connection; Wherein the first solenoid valve 10-1 is normally closed solenoid valve, and the second solenoid valve 10-2 is normally open solenoid valve.
In order to prevent front oil pump suction, between described pipeline valve 2 and front oil pump 4, be provided with the second one-way valve 3-2, the entrance point of described the second one-way valve 3-2 is connected with filler tank 9, and the transmission oil in filler tank 9 is pumped in transfer fuel tank 7.The entry end of the first one-way valve 3-1 is connected with transfer fuel tank 7 by safety valve 6.When the first one-way valve 3-1 the fault such as obstruction occurs and produces oil pressure when large, automatically open the safety-valve 6, transmission oil can enter in transfer fuel tank 7 by safety valve 6.
Further, in the time that needs overhaul, close pipeline valve 2 and manually operated valve 12, the transmission oil in torque converter 1 circulates from its oiler and oil outlet.
This device working principle:
1, first the interior transmission oil of torque converter 1 is replaced to cleaning: first start forward and backward oil pump, by gear pump 5, clean transmission oil is imported in torque converter 1 by the first one-way valve 3-1 from filler tank 9; Simultaneously opening conduits valve 2, by front oil pump 4, the contaminated transmission oil in torque converter 1 is evacuated in transfer fuel tank 7 by its oil outlet.In torque converter, the cyclic permutation number of times of transmission oil reaches the cycle-index of regulation or after cycle time, stops forward and backward operation of oil pump.
2, the transmission oil in transfer fuel tank 7 is purified and re-used: in the time that liquid level relay 8 detects oil level lower than setting height in transfer fuel tank 7, start the first solenoid valve 10-1, close the second solenoid valve 10-2, in transfer fuel tank 7, transmission oil returns in transfer fuel tank 7 after purifying by purification plant 11, and has ensured the circularly purifying of transmission oil.In the time that liquid level relay 8 detects oil level and reaches setting height, switch on power, through certain hour time delay, start the second solenoid valve 10-2, close the first solenoid valve 10-1, the transmission oil after purification plant 11 purifies in transfer fuel tank 7 is injected to filler tank 7 reusable edibles.
Above-mentioned two steps repeat to hocket, until the oil level of transfer fuel tank 7 is while being down to low level, restart the first solenoid valve 10-1, close the second solenoid valve 10-2, continue torque converter to replace cleaning, and the sump oil cementing out is carried out to purified treatment, reach the object of recycling energy saving.
Above embodiment is not limited only to protection domain of the present utility model, all modify based on basic thought of the present utility model or change all belong to protection domain of the present utility model.

Claims (6)

1. for cleaning, the purification plant of torque converter, comprise torque converter and filler tank, it is characterized in that: the oiler of described torque converter by gear pump be connected with filler tank, oil outlet is connected with transfer fuel tank by front oil pump; Described transfer fuel tank is connected with the filler opening of purification plant, and the oil outlet of described purification plant is connected with transfer fuel tank, filler tank respectively; Between the oil outlet of described purification plant and transfer fuel tank, be provided with the first solenoid valve, between the oil outlet of purification plant and filler tank 9, be provided with the second solenoid valve; In described transfer fuel tank, be provided with liquid level relay.
2. a kind of cleaning for torque converter according to claim 1, purification plant, is characterized in that: described the first solenoid valve is connected with described liquid level relay with after the second solenoid valve parallel connection; Described the first solenoid valve is normally closed solenoid valve, and the second solenoid valve is normally open solenoid valve.
3. a kind of cleaning for torque converter according to claim 1, purification plant, is characterized in that: between the oiler of described torque converter and gear pump, be provided with the first one-way valve.
4. a kind of cleaning for torque converter according to claim 1, purification plant, it is characterized in that: between the oil outlet of described torque converter and front oil pump, be provided with pipeline valve, between described pipeline valve and front oil pump, be provided with the second one-way valve, the entrance point of described the second one-way valve is connected with described filler tank.
5. a kind of cleaning for torque converter according to claim 3, purification plant, is characterized in that: the entry end of described the first one-way valve is connected with transfer fuel tank by safety valve.
6. a kind of cleaning for torque converter according to claim 3, purification plant, is characterized in that: the oiler of described torque converter is connected with oil outlet, between the oiler of described torque converter and the first one-way valve, is provided with manually operated valve.
CN201420083747.3U 2014-02-26 2014-02-26 Washing and purifying device for hydrodynamic transmission Withdrawn - After Issue CN203717545U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420083747.3U CN203717545U (en) 2014-02-26 2014-02-26 Washing and purifying device for hydrodynamic transmission

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420083747.3U CN203717545U (en) 2014-02-26 2014-02-26 Washing and purifying device for hydrodynamic transmission

Publications (1)

Publication Number Publication Date
CN203717545U true CN203717545U (en) 2014-07-16

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CN201420083747.3U Withdrawn - After Issue CN203717545U (en) 2014-02-26 2014-02-26 Washing and purifying device for hydrodynamic transmission

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103790898A (en) * 2014-02-26 2014-05-14 安徽合力股份有限公司 Cleaning and purifying device used for hydrodynamic transmission
CN105057286A (en) * 2015-07-17 2015-11-18 上海汽车变速器有限公司 Oil cleaning and purifying device for running-in cleaning of wet cavity of transmission and oil cleaning and purifying method thereof
CN106523479A (en) * 2016-12-13 2017-03-22 昆山威胜达环保设备有限公司 Clutch flushing control system and flushing method therefor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103790898A (en) * 2014-02-26 2014-05-14 安徽合力股份有限公司 Cleaning and purifying device used for hydrodynamic transmission
CN103790898B (en) * 2014-02-26 2016-03-02 安徽合力股份有限公司 A kind of cleaning for torque converter, purification plant
CN105057286A (en) * 2015-07-17 2015-11-18 上海汽车变速器有限公司 Oil cleaning and purifying device for running-in cleaning of wet cavity of transmission and oil cleaning and purifying method thereof
CN105057286B (en) * 2015-07-17 2017-03-22 上海汽车变速器有限公司 Oil cleaning and purifying device for running-in cleaning of wet cavity of transmission and oil cleaning and purifying method thereof
CN106523479A (en) * 2016-12-13 2017-03-22 昆山威胜达环保设备有限公司 Clutch flushing control system and flushing method therefor
CN106523479B (en) * 2016-12-13 2018-04-27 昆山威胜达环保设备有限公司 A kind of clutch rinses control system and its purging method

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140716

Effective date of abandoning: 20160302

C25 Abandonment of patent right or utility model to avoid double patenting