CN202348848U - On-line oil-filtering circulation system - Google Patents
On-line oil-filtering circulation system Download PDFInfo
- Publication number
- CN202348848U CN202348848U CN2011204709983U CN201120470998U CN202348848U CN 202348848 U CN202348848 U CN 202348848U CN 2011204709983 U CN2011204709983 U CN 2011204709983U CN 201120470998 U CN201120470998 U CN 201120470998U CN 202348848 U CN202348848 U CN 202348848U
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- oil
- hydraulic mechanism
- hydraulic
- fuel tank
- oil pump
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Abstract
The utility model discloses an on-line oil-filtering circulation system, which comprises a hydraulic mechanism working cylinder and a hydraulic mechanism oil tank arranged on the top of the hydraulic mechanism working cylinder, wherein the hydraulic mechanism oil tank is communicated with an oil pump through a pipeline, the oil pump is sequentially connected with an overflow valve, a check valve and an oil filter through a pipeline, the outlet pipeline of the oil filter is communicated with an oil tank with a level control, the outlet of the oil tank with the level control is communicated with a hydraulic mechanism oil pump arranged under the hydraulic mechanism working cylinder through a pipeline system, and thereby an oil-filtering circulation loop system is formed. The on-line oil-filtering circulation system can filter the hydraulic oil of a hydraulic mechanism in real time in the process of a delivery operation test on the hydraulic mechanism, so that the solid particles in the hydraulic oil can be removed, and further, the piston rod, the working cylinder, the energy storage cylinder and the like of the hydraulic operating mechanism can be protected.
Description
Technical field
The utility model relates to the mechanism of actuating high pressure, ultrahigh pressure switch, particularly a kind of circulation means that is used for hydraulic mechanism extracorporal circulatory system online oil filtration.
Background technique
Hydraulic actuating mechanism is the mechanism of a kind of actuating high pressure, ultrahigh pressure switch; Its working principle is to utilize hydraulic oil as medium, the mechanical energy of motor is changed into the potential energy of spring, when needs; Through the abrupt release of spring potential energy, the drive high-voltage switch gear is done rapidly and is cut-off, closes and close action.Because high-voltage switch gear plays a part the people in electric power system and closes electrical network and protect electrical network automatically for cut-offfing, closing, so require it to be swift in motion, reliably.The height of hydraulic system cleanliness directly affects the reliability of operation mechanism action in the hydraulic mechanism; In addition, a large amount of existence of solid particulate matter possibly cause the damage of piston rod, clutch release slave cylinder, loaded cylinder in the hydraulic system, therefore require the granularity of solid particulate matter in the hydraulic oil and quantity must obtain strict control.
Component hole in the hydraulic mechanism oil-way system is many and the aperture is less, the degree of depth is darker, although through unhairing operation and ultrasonic cleaning, it is residual still to have the small quantities of particles thing; In addition, at the hydraulic mechanism operation initial stage, because the motion of piston rod in cylinder body has the generation of small quantities of particles thing.In order to ensure the cleanliness of hydraulic oil and hydraulic system, need the solid particulate matter in the hydraulic oil is in time got rid of.
According to requirement to the hydraulic mechanism cleanliness; Need a kind of device of design, the oil-way system of itself and hydraulic mechanism is communicated with, in hydraulic mechanism dispatches from the factory the operating operation test process; Hydraulic oil to hydraulic mechanism filters in real time, makes the solid particulate matter in the hydraulic oil be able to get rid of.
The model utility content
The purpose of the utility model is a kind of online oil filtration circulation means of design, makes it be used for hydraulic mechanism in the delivery test operating process, and a hydraulic oil in the mechanism is filtered.
The purpose of the utility model realizes through following technical proposals.
A kind of online oil filtration circulation means; Comprise the hydraulic mechanism clutch release slave cylinder; And the hydraulic mechanism fuel tank that is arranged on hydraulic mechanism clutch release slave cylinder top; The hydraulic mechanism fuel tank is communicated with oil pump through pipeline, and oil pump connects relief valve, one-way valve and filtration system successively through pipeline, and the export pipeline of oil filter is communicated with the fuel tank that has level control; The fuel tank delivery outlet that has level control is communicated with the hydraulic mechanism oil pump that is arranged on hydraulic mechanism clutch release slave cylinder below through pipe-line system, constitutes an oil strain circulation loop system.
The utility model is further characterized in that:
Said relief valve is connected with said hydraulic mechanism fuel tank through spill pipe.
Said oil pump is connected with Oil pump electrical machinery, and Oil pump electrical machinery links to each other with system alarming device.
The said fuel tank that has level control is provided with level controller, and level controller links to each other with system power supply and warning device.
Said oil filter is provided with the double-filtration fuel tank, is respectively one-level inlet box and secondary inlet box; Said one-level inlet box filter screen density is 10 μ m, and secondary inlet box filter screen density is 5 μ m, and the oil strain amount is 30 liters/minute.
Be provided with filler opening, flow-off and return opening in the said oil filter.
The utility model is extracted the hydraulic oil in the hydraulic mechanism fuel tank out through the oil pump of oil filter and is filtered, and the hydraulic oil after the filtration gets into the fuel tank that has level control of oil filter, gets into the filler opening of hydraulic mechanism oil pump afterwards again.In the hydraulic mechanism work, what pump into is the clean oil through filtering, and the hydraulic oil that possibly have solid particulate matter of discharge then flows into the hydraulic mechanism fuel tank, to treat further filtration.The utility model can be guaranteed the cleanliness of hydraulic oil and hydraulic system, the solid particulate matter in the hydraulic oil is in time got rid of, thereby reached hydraulic system cleanliness in the hydraulic mechanism, makes the reliability of operation mechanism action be improved.
Description of drawings
Fig. 1 is the utility model structural representation;
The outline drawing of schematically illustrated this device of Fig. 2.
Among the figure: 1, oil pump; 2, one-way valve; 3, relief valve; 4, oil filter; 5, level controller; 6, the fuel tank that has level control; 7, pipe-line system; 8, hydraulic mechanism fuel tank; 9, hydraulic mechanism oil pump; 10, hydraulic mechanism clutch release slave cylinder; 11, Oil pump electrical machinery; 12, spill pipe; 13, warning device; 14, one-level inlet box; 15, secondary inlet box; 16, filler opening; 17, flow-off; 18, return opening.
Embodiment
Below in conjunction with accompanying drawing, through the more detailed explanation of description the utility model to mode of execution.
As shown in Figure 1; This online oil filtration circulation means; Comprise hydraulic mechanism clutch release slave cylinder 10, and the hydraulic mechanism fuel tank 8 that is arranged on hydraulic mechanism clutch release slave cylinder 10 tops, hydraulic mechanism fuel tank 8 is communicated with oil pump 1 through pipeline; Oil pump 1 connects relief valve 3, one-way valve 2 and oil filter 4 successively through pipeline; The export pipeline of oil filter 4 is communicated with the fuel tank that has level control 6, and fuel tank 6 delivery outlets that have level control are communicated with the hydraulic mechanism oil pump 9 that is arranged on hydraulic mechanism clutch release slave cylinder 10 belows through pipe-line system 7, constitute an oil strain circulation loop system.
In addition, oil filter 4 is designed with oil spill pipe 12 and warning device, and relief valve 3 is connected with said hydraulic mechanism fuel tank 8 through spill pipe 12.Because filter core or pipeline stop up build-up of pressure when surpassing setting pressure, oil filter 4 promptly can be reported to the police and reduced system pressures through oil spill pipe 12 when oil-way system.
On the oil pump 1 of this device, be connected with Oil pump electrical machinery 11, Oil pump electrical machinery 11 links to each other with system alarming device 13.Warning device 13 is made up of pressure transducer and warning light, and warning light lights when oily filtering system stops up, and at this moment, needs the parts of oily filtering system are overhauled replacing.
The operator scheme of this device hydraulic mechanism is taked intermittent operation; So this device guarantees the fuel tank of hydraulic mechanism and the fuel tank of oil filter and remains an amount of hydraulic oil, with prevent because of air entering fuel sucking pipe causes the oil pump of oil filter can't proper functioning.The fuel tank of realization hydraulic mechanism and the fuel tank of oil filter are possessed an amount of hydraulic oil all the time and are realized through following design: the hydraulic oil consumption of confirming and inject hydraulic mechanism and oil filter whole system; Level controller 5 of design in the fuel tank that has level control 6 of oil filter, level controller 5 links to each other with system power supply and warning device 13; When the liquid level of hydraulic oil in the fuel tank that has level control 6 was lower than setting value, system sent the signal of oil pump 1 work, and Oil pump electrical machinery 11 starts; Otherwise when the liquid level of hydraulic oil in the fuel tank that has level control 6 was higher than setting value, system sent oil pump 1 stop signal, and Oil pump electrical machinery 11 shuts down.
As shown in Figure 2, oil filter 4 is provided with the double-filtration fuel tank, is respectively one-level inlet box 14 and secondary inlet box 15; Said one-level inlet box 14 filter screen density are 10 μ m, and secondary inlet box 15 filter screen density are 5 μ m, and the oil strain amount is 30 liters/minute.In this oil filter 4, also be respectively arranged with filler opening 16, flow-off 17 and return opening 18.Designed the high pressurized overflow protection facility of flow-off 17 for this device, wherein, high pressurized overflow protection destroys oil pump by the high-pressure and hydraulic oil of avoiding discharging in the hydraulic mechanism operation and is designed with the oil filter.During high pressurized overflow protection work, high pressure oil is flowed out by flow-off 17.When oil pressure adhered to specification in the device, high pressure excess flow protection device flow-off 17 was closed, and avoided hydraulic oil loss in the oil pump, and causing can't oil suction.
And this device can be taked manually or automated manner control, and manual mode is controlled to be through regulating time relay control oil pump work and the stop time that this device is installed; Automated manner is the oil pump continuous firing.
The working principle of the utility model is: the oil circuit of hydraulic mechanism clutch release slave cylinder 10 is communicated with through the oil circuit of oil pipe and filtrating equipment; The fuel tank 6 that the oil pump 1 of filtration system is extracted the fluid in the hydraulic mechanism fuel tank 8 out and injection oil filter 4 has the level control function after clean filtering; Hydraulic oil in this fuel tank after clean filtering is the oil sources of hydraulic mechanism oil pump 9, makes the closed loop of a circulating filtration of oil-way system formation of hydraulic mechanism and oil filter.
At first with the oil circuit of oil filter 4 and hydraulic mechanism clutch release slave cylinder 10 together with; Oil pump electrical machinery 11 startups when oil filter 4; Drive oil pump 1 hydraulic oil in the hydraulic mechanism fuel tank 8 is extracted out, and filter through the filter core of oil filter 4, the hydraulic oil after the purification is admitted to the fuel tank 6 that has level control; When the hydraulic oil liquid level in the fuel tank that has level control 6 reaches setting height; Oil pump electrical machinery 11 shuts down, and the hydraulic oil liquid level of the utility model hydraulic mechanism fuel tank 8 is higher than the filler opening of hydraulic mechanism oil pump 9 in the design, so there is the hydraulic oil after the purification to give hydraulic mechanism oil pump 1 altogether all the time; When hydraulic mechanism Oil pump electrical machinery 11 starts hydraulic oil is pumped in the hydraulic mechanism clutch release slave cylinder 10; Hydraulic oil liquid level in the external fuel tank 6 that has a level control will descend; When liquid level drops to certain position; The control system that has in the fuel tank 6 of level control restarts the Oil pump electrical machinery in the filtrating equipment 11, thereby realizes the fluid of the hydraulic mechanism in the test is carried out online circulating filtration.
This Unit Installation requires:
A, mechanism pull down plug, screw on the fuel tank connector with before this device is connected, and change a ball valve identical with the electric machine support valve, valve closing, and the fastening nut guarantees its line seal, and is non-leakage.
When b, mechanism were connected with device, to installation, this moment, joint will be in the lowest part of hydraulic oil towards the place in the position of hydraulic mechanism fuel tank connector, and other is electrically connected still and is undertaken by former test requirements document.
The connection of c, oil filter oil pipe: return tube (pipeline end band closed condition valve) is connected with the Oil pump electrical machinery support ball valve of mechanism, oil inlet pipe is connected with ball valve on the mechanism fuel tank, simultaneously fastening each nut, joint.The oil spill pipe of oil filter no longer connects, and its head is placed in the clean empty oil drum.
Testing program of this device and step:
Before a, the mechanism's operation, open all valves, open oil filter and gear was changed to " manually " oil filter entering working state.The single operation of each mechanism all must be opened oil filter earlier by this requirement earlier.
B, mechanism carry out 200 operations by the requirement of dispatching from the factory, and close oil filter and all valves after the completion, the dish of closing mechanism device power supply, and releasing mechanism then spring pressure.
C, pull down all oil filter pipelines of installing because of test, valve etc., remove being electrically connected of mechanism, mechanism is unloaded from simulator.
D, mechanism vertically place, and more renew hydraulic oil on request, and the inspection fuel level in tank, vacuumize.
Claims (6)
1. online oil filtration circulation means; It is characterized in that: comprise hydraulic mechanism clutch release slave cylinder (10); And the hydraulic mechanism fuel tank (8) that is arranged on hydraulic mechanism clutch release slave cylinder (10) top; Hydraulic mechanism fuel tank (8) is communicated with oil pump (1) through pipeline, and oil pump (1) connects relief valve (3), one-way valve (2) and filtration system (4) successively through pipeline, and the export pipeline of oil filter (4) is communicated with the fuel tank that has level control (6); Fuel tank (6) delivery outlet that has level control is communicated with the hydraulic mechanism oil pump (9) that is arranged on hydraulic mechanism clutch release slave cylinder (10) below through pipe-line system (7), constitutes an oil strain circulation loop system.
2. a kind of online oil filtration circulation means according to claim 1 is characterized in that: said relief valve (3) is connected with said hydraulic mechanism fuel tank (8) through spill pipe (12).
3. a kind of online oil filtration circulation means according to claim 1 is characterized in that: said oil pump (1) is connected with Oil pump electrical machinery (11), and Oil pump electrical machinery (11) links to each other with system alarming device (13).
4. a kind of online oil filtration circulation means according to claim 1 is characterized in that: the said fuel tank (6) that has level control is provided with level controller (5), and level controller (5) links to each other with power supply and system alarming device (13).
5. a kind of online oil filtration circulation means according to claim 1 is characterized in that: said oil filter (4) is provided with the double-filtration fuel tank, is respectively one-level inlet box (14) and secondary inlet box (15); Said one-level inlet box (14) filter screen density is 10 μ m, and secondary inlet box (15) filter screen density is 5 μ m, and the oil strain amount is 30 liters/minute.
6. a kind of online oil filtration circulation means according to claim 5 is characterized in that: be provided with filler opening (16), flow-off (17) and return opening (18) in the said oil filter (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011204709983U CN202348848U (en) | 2011-11-23 | 2011-11-23 | On-line oil-filtering circulation system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011204709983U CN202348848U (en) | 2011-11-23 | 2011-11-23 | On-line oil-filtering circulation system |
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CN202348848U true CN202348848U (en) | 2012-07-25 |
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CN2011204709983U Expired - Lifetime CN202348848U (en) | 2011-11-23 | 2011-11-23 | On-line oil-filtering circulation system |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103737967A (en) * | 2013-12-20 | 2014-04-23 | 广西南宁德通网络有限公司 | Hydraulic machine with irregularly-shaped filtering screens |
CN107504017A (en) * | 2017-06-09 | 2017-12-22 | 上海航兴机电工程有限公司 | A kind of hydraulic oil Intelligent purifying system of water conservancy gate hydraulic system |
CN108579145A (en) * | 2018-05-23 | 2018-09-28 | 盐城派威机械有限公司 | A kind of new-type fuel tank filter and filter method |
CN112412929A (en) * | 2020-11-09 | 2021-02-26 | 中国南方电网有限责任公司超高压输电公司昆明局 | Automatic cleaning device for hydraulic disc spring mechanism of high-voltage circuit breaker |
-
2011
- 2011-11-23 CN CN2011204709983U patent/CN202348848U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103737967A (en) * | 2013-12-20 | 2014-04-23 | 广西南宁德通网络有限公司 | Hydraulic machine with irregularly-shaped filtering screens |
CN107504017A (en) * | 2017-06-09 | 2017-12-22 | 上海航兴机电工程有限公司 | A kind of hydraulic oil Intelligent purifying system of water conservancy gate hydraulic system |
CN107504017B (en) * | 2017-06-09 | 2023-10-27 | 上海航兴机电工程有限公司 | Hydraulic oil intelligent purification system of hydraulic gate hydraulic system |
CN108579145A (en) * | 2018-05-23 | 2018-09-28 | 盐城派威机械有限公司 | A kind of new-type fuel tank filter and filter method |
CN112412929A (en) * | 2020-11-09 | 2021-02-26 | 中国南方电网有限责任公司超高压输电公司昆明局 | Automatic cleaning device for hydraulic disc spring mechanism of high-voltage circuit breaker |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20120725 |