CN203714788U - Belt conveyor dropping point combined type dust restraining and removing device - Google Patents
Belt conveyor dropping point combined type dust restraining and removing device Download PDFInfo
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- CN203714788U CN203714788U CN201320866414.3U CN201320866414U CN203714788U CN 203714788 U CN203714788 U CN 203714788U CN 201320866414 U CN201320866414 U CN 201320866414U CN 203714788 U CN203714788 U CN 203714788U
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- dust
- casing
- dirt pocket
- band conveyor
- blanking tube
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Abstract
The utility model provides a belt conveyor dropping point combined type dust restraining and removing device which mainly solves the problems that the existing dust restraining and removing device is complex in structure, bad in effect and the like. A belt conveyor blanking pipe and a bag dust remover are combined, and a division plate divides a box body (402) into two parts. At least two baffle supports (404) are arranged on the inner wall of the blanking pipe in a left-and-right staggered and stepped manner and incline downward in a certain angle, wear-resisting lining boards (405) are arranged on the baffle supports (404), a filtering bag (409), a filtering bag skeleton (410) and a dust cleaning device (408) are arranged inside a dust removing chamber, and the combined type dust restraining and removing device is installed at the blanking position of two belt conveyors up and down with a certain dropping height. Dust can be reduced during blanking through deflection baffles, and the negative pressure generated by a motor of the dust remover is used for purifying the dust inside an upper enclosed cover, a lower enclosed cover and the blanking pipe after absorbing. The belt conveyor dropping point combined type dust restraining and removing device is mainly used for the dust restraining and removing during the belt conveyor dropping point material transportation.
Description
Technical field
The utility model relates to the dust suppression of a kind of band conveyor falling point compound type, dust collector.
Background technology
At present, large specification and the remote band conveyor of carrying often have a plurality of transhipment websites in transportation, and, between prime and rear class belt transporter, there is certain drop.When material is discharged into lower from eminence, always produce certain airborne dust near belt feeder, along with the diff-H increase of falling point, dust emission increases.The reason that produces airborne dust mainly contains following several respects:
1, material is in transportation, and the inertia producing when departing from belt, makes dust depart from material, and generation is flown upward
2, the belt of conveyer and the running of mechanical device, the air-flow carrying, causes flying upward of dust in material.
When 3, material is discharged into lower from eminence, material has certain potential energy, and after unloading and putting, potential energy is converted into kinetic energy, makes dust produce Impact Sputtering, and departing from material surface becomes airborne dust.
In these factors, the Dust Capacity of the third generation is maximum.
In order to suppress and reduce the airborne dust of band conveyor falling point, people studied a lot of measures and scheme.At belt transport place atomized water spray the earliest and the most simply.This way, has certain effect to dust suppression (depositing dust), and still, effect is not ideal, and main is that grasp greatly by few being difficult for for water smoke.Spray little, out of reach effect, sprays large, and after material humidification, viscosity increases, and brings the counter productives such as belt wearing and tearing and equipment corrosion.
In recent years, generally adopt dry dust collection device, at airborne dust point place design enclosed hood and check apron, prevent that in enclosed hood, dust is raised outward.Dedusting unit is directly installed on belt feeder enclosed hood, and the blower fan by dedusting unit makes to produce negative pressure in enclosed hood, extracts the dusty gas in enclosed hood, and the dust of collecting is removed again and returned on belt feeder.Dry method dust arrester installation has more advantage than the device for reducing dust of wet type, but also has some problems.At high drop place, the speed of blanking place dust sputter is larger, after the negative pressure of dust arrester installation will acquire a certain degree, could produce at airborne dust place larger negative pressure, thereby plays the effect of dust suppression.But when negative pressure is larger, the dust of not kicking up on belt feeder is also inhaled in dedusting unit, causes dust concentration large, filter bag ash removal is latch up phenomenon even frequently.Meanwhile, the invalid gas sucking from partial enclosure is also many.Also have, when material particles is when large (as coal cinder), from eminence, be directly discharged into the belt feeder of below, below produce on belt and aggravate its wearing and tearing compared with large impact.
Clock is to wet method device for reducing dust and the existing problem of dry-method dust-removal device, and belt falling point dust source recovery device (patent No. 200820011277.4), has proposed some innovative approachs.The one, belt feeder and below belt feeder design respectively enclosed hood up, and, the dedusting unit of different sizes is installed on enclosed hood.The 2nd, between blanking place and enclosed hood, designed gas backstreaming passage.
But, the dust collector of this version, the part that still comes with some shortcomings, mainly contains following several respects:
1, up with on the enclosed hood of below belt feeder dedusting unit is set respectively, just not saying the height of cost of manufacture singly just install, operation control and management aspect, just cumbersome.
2, below belt feeder is installed away from dirt source point, and the length of enclosed hood is larger, although place, dirt source has taked return flow line, the dust sputtering rate at blanking place is still higher.
3, the deashing of unit adopts the form of chamber spray, that is to say, utilizes pressurized air to all filter bags while deashings in unit.During deashing, the pressurized air spraying into, pressure is greater than the negative pressure value of unit, and speed is also higher, produces instantaneous malleation in unit and in enclosed hood, can aggravate flying upward of dust.In the time of deashing, filter bag also can instantaneously lose filtering function, is unfavorable for the long-term and stable of system operation.
4, dust is discharged into lower from eminence, and the potential energy that the drop of material produces can not be eliminated, and drops on the kinetic energy producing on material feeding belt feeder, makes dust produce the possibility of flying upward and always exists.
Utility model content
The purpose of this utility model be to provide a kind of simple in structure, dust suppression dedusting combines, the energy-efficient dust suppression of band conveyor falling point compound type, dust collector.
The utility model solves the technical scheme that its technical matters adopts: it comprises casing 402, is arranged on the blower fan 412 of casing 402 1 sides and lower flange 401, the upper flange 406 at casing 402 two ends, casing 402 is divided into material blanking tube and dirt pocket by a dividing plate, on the upper left right side of blanking tube wall, interlock or become step to be provided with more than 2 angled downward-sloping barrier support 404, on barrier support 404, being provided with abrasion-proof backing block 405; Described dirt pocket upper end is lower than material blanking tube, centre is separated into upper and lower two casings with orifice plate, more than dirt pocket lower disposed has 2 row, and more than 2 row vertical parallel filter bag 409 and Filter-bag carcass 410, dirt pocket top is provided with deashing device 408, is provided with top blind flange 407 on deashing device 408.
Two barrier supports 404 that in material blanking tube, homonymy is adjacent and the abrasion-proof backing block 405 being fixed on support are parallel to each other, two plate washer supports that heteropleural is adjacent and be fixed on the abrasion-proof backing block 405 on support, certain distance in the vertical direction interlocks, setting angle is contrary, the installation direction of a striker plate bottom, makes unloading of material put direction consistent with the throughput direction of material on the belt feeder of below.
Described dividing plate is divided into two parts casing, and middle part has blinds fenestra, the direct and material blanking tube perforation at bottom dirt pocket.
On described material blanking tube sidewall, be provided with inspection door 403.
Blower fan is in the dirt pocket top of casing 402 side, arrange blower fan, air inlet communicates with dirt pocket upper space, is provided with dust suction arm ventilation inlet 411 on the dirt pocket lower part wall of casing 402, and dust suction arm ventilation inlet 411 is connected by top sweep-up pipe 2 with the suction port on top seal cover 3.
The utility model is arranged on the blow tank place of blanking groove and the bottom band conveyor of the top band conveyor with certain drop, on the enclosed hood of top, be provided with dust suction arm, and be connected with the ventilation inlet of casing below, casing 402 upper ends are connected by material blanking tube upper flange 406 and top seal cover 3, and lower end is connected by lower flange 401 and lower seal cover 5.
The beneficial effects of the utility model are:
1, device organically combines depositing dust and the two kinds of principles of gathering dust, and has certain novelty and practicality.
2, by the effect of baffle plate in material blanking tube, depositing dust effect is obvious.Dust Capacity at airborne dust point place significantly reduces, thereby enters the dust concentration reduction of dedusting unit, is that ash-removal effect and dust collection effect all significantly improve.
3, from side and the below of material blanking tube, dust can enter in unit filter chamber, and than simple, from enclosed hood below air intake, resistance will lack.
4 and patented technology---belt falling point dust source recovery device (patent No. 200820011277.4) is relatively.Above belt feeder, adopt a sweep-up pipe in the unit below the suction of dirt gas, reduced by a unit.
5, unit adopts row spray deashing, when does not spray the chamber of elephant, has the phenomenon of instantaneous malleation in casing and enclosed hood.
6, unit is arranged in dirt source nearby, and enclosed hood is less in the size of length direction, makes simpler.
7, baffle plate adopts wear-resisting special material to make, and can use continuously and within 1 year, not need above to change.In the time of need to changing, can in side direction inspection door, carry out, simple and convenient.Setting angle and the spacing of baffle plate are reasonable in design, can prevent putty.Baffle plate adopts composite structure, has higher intensity.
8, after use measurements for reduction, gather dust, the sputtering rate of dust is very low again, and the negative pressure in enclosed hood does not need too high, can reach good dust collection effect yet.Even if cover is outer, need not also can guarantee that airborne dust can not overflow outside cover completely by soft check apron.
9, because the negative pressure in enclosed hood is lower, airborne dust point place is substantially consistent with the speed of flying upward of dust in enclosed hood, and less suction is caught speed and just can be taken away by dusty gas, and like this, the total head of blower fan just can reduce, thereby energy-saving effect is obvious.
10, adopt baffle arrangement, material can directly not fallen material feeding belt from discharging belt, even if material particles (lumpiness) is larger, can not produce wear phenomenon to belt yet, thereby has improved the service life of conveying belt.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is lateral plan of the present utility model.
Fig. 3 is that the utility model is removed the birds-eye view after top cover and injection tube.
Fig. 4 is the schematic diagram that the utility model is applied to Belt Conveying.
Fig. 5 is the lateral plan of Fig. 4.
In figure: 1-top belt feeder, 2-top sweep-up pipe, 3-top seal cover, 4-dust suppression, dust collector, 5-lower seal cover, 6-bottom belt feeder, 401-lower flange, 402-casing, 403-inspection door, 404-barrier support, 405-abrasion-proof backing block, 406-upper flange, 407-top blind flange, 408-deashing device, 409-filter bag, 410-Filter-bag carcass, 411-orifice plate, 412-dust suction arm ventilation inlet, 413-blower fan.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described in further details.
Embodiment 1, the utility model comprises casing 402, is arranged on the blower fan 413 of casing 402 1 sides and lower flange 401, the upper flange 406 at casing 402 two ends, material blanking tube is become to unitized construction with the housing design of dust exhaustor, centre is divided into material blanking tube and dirt pocket two parts by a dividing plate casing 402, the upper left right side of blanking tube wall is staggered or become step to be provided with 2 above angled downward-sloping barrier supports 404, is provided with abrasion-proof backing block 405 on barrier support 404; Described dirt pocket upper end, lower than material blanking tube, is separated into upper and lower two chambers by orifice plate, and dirt pocket top is provided with deashing device 408, is furnished with more than 2 row and more than 2 row vertical parallel filter bag in each hole, garden of orifice plate, by Filter-bag carcass 410, supports.Dirt pocket top is provided with top blind flange 407, consults Fig. 1 to Fig. 5.
The utility model combines dust suppression and dust removal machine, and material blanking tube and dedusting unit are combined, and by a dividing plate, is divided into two parts.In material blanking tube, design several inclination abrasion-proof backing blocks that left and right is staggered or step is arranged, material is from top belt feeder unloads and puts, first contact first baffle plate in material blanking tube, the blanking direction of material is changed, drop on second baffle plate of other direction, then, material is changed direction by baffle plate again, drop on first equidirectional the 3rd baffle plate of baffle plate on.So, come and go repeatedly, be finally discharged on bottom belt feeder 6, the direction of afterbody baffle plate, makes material guiding, makes unloading of material put direction consistent with the throughput direction of belt feeder.All baffle plates form composite structure by support and liner plate, and liner plate adopts the manufacture of high-strength wearable material, and wear-resistant, corrosion prevention, needn't change in one to two year.Material is in dropping process, and through turning back repeatedly, the major part of potential energy is transformed into the friction energy contacting with baffle plate and is consumed, even if drop is high again, last kinetic energy is also not too large, thereby has reduced the airborne dust at blanking place, has also reduced the speed of dust sputter.Dividing plate middle part has blinds fenestra, and bottom directly communicates with material blanking tube or has blinds fenestra.A side on casing dirt pocket top, is provided with blower fan, and under the suction function of blower fan, the dust in material blanking tube can enter in the filter chamber of dedusting unit from side direction, and the dust not being collected enters dedusting unit through lower seal cover 5, from bottom, sucks.The dust of top enclosed hood, is connected to by sweep-up pipe on the ventilation inlet of casing below.Be pumped on the filter bag of dirt pocket below and filter.Structure in dedusting unit is similar to pulse bag type dust collector.Flow elernent is drum type brake filter bag, minute arranged in rows, and every row has again several.Every row's filter bag top has an injection tube to communicate with gas bag by pulse valve, when the dust gathering when filter bag surface reaches certain thickness, electrical controller is firing pulse valve successively, to each row's filter bag ash removal, during one row's filter bag ash removal, other most of filter bag of whole unit, in filtration condition, does not have impact to gathering dust of whole unit.Dust under clear directly drops on the belt feeder of below and transports with material.Flat by negative pressure suction for preventing filter bag, with Filter-bag carcass, support.Gas after filtration, by the air-purifying chamber of dirt pocket top, near atmosphere blower fan is emitted on equipment.Because material blanking tube and dedusting unit are to combine, can be arranged in nearby on the bottom belt feeder 6 of falling point below.
Embodiment 2, the utility model is arranged on the blow tank place of blanking groove and the bottom band conveyor of the top band conveyor with certain drop, at blanking groove and blow tank place, enclosed hood is set respectively, on the enclosed hood of top, is provided with dust suction arm, and be connected with the ventilation inlet of casing below.Casing 402 upper ends are connected by upper flange 406 and top seal cover 3, and lower end is connected by lower flange 401 and lower seal cover 5.Consult Fig. 1 to Fig. 5, all the other are with embodiment 1.
Claims (6)
1. band conveyor falling point compound type dust suppression, dust collector, it is characterized in that: it comprises casing (402), is arranged on the blower fan (412) of casing (402) one sides and lower flange (401), the upper flange (406) at casing (402) two ends, casing (402) is divided into material blanking tube and dirt pocket by a dividing plate, on the upper left right side of blanking tube wall, interlock or become step to be provided with more than 2 angled downward-sloping barrier support (404), on barrier support (404), being provided with abrasion-proof backing block (405); Described dirt pocket upper end is lower than material blanking tube, centre is separated into upper and lower two casings with orifice plate, more than dirt pocket lower disposed has 2 row, and more than 2 row vertical parallel filter bag (409) and Filter-bag carcass (410), dirt pocket top is provided with deashing device (408), is provided with top blind flange (407) on deashing device (408).
2. band conveyor falling point compound type according to claim 1 dust suppression, dust collector, it is characterized in that: two barrier supports (404) that in material blanking tube, homonymy is adjacent and the abrasion-proof backing block (405) being fixed on support are parallel to each other, two plate washer supports that heteropleural is adjacent and be fixed on the abrasion-proof backing block (405) on support, certain distance in the vertical direction interlocks, setting angle is contrary, the installation direction of a striker plate bottom, makes unloading of material put direction consistent with the throughput direction of material on the belt feeder of below.
3. band conveyor falling point compound type according to claim 1 dust suppression, dust collector, is characterized in that: described dividing plate is divided into two parts casing, middle part has blinds fenestra, the direct and material blanking tube perforation at bottom dirt pocket.
4. band conveyor falling point compound type according to claim 1 dust suppression, dust collector, is characterized in that: on described material blanking tube sidewall, be provided with inspection door (403).
5. band conveyor falling point compound type according to claim 1 dust suppression, dust collector, it is characterized in that: blower fan is in the dirt pocket top of casing (402) side, arrange blower fan, air inlet communicates with dirt pocket upper space, on the dirt pocket lower part wall of casing (402), be provided with dust suction arm ventilation inlet (411), dust suction arm ventilation inlet (411) is connected by top sweep-up pipe (2) with the suction port on top seal cover (3).
6. band conveyor falling point compound type according to claim 1 dust suppression, dust collector, it is characterized in that: the blow tank place that is arranged on blanking groove and the bottom band conveyor of the top band conveyor with certain drop, on the enclosed hood of top, be provided with dust suction arm, and be connected with the ventilation inlet of casing below, casing (402) upper end is connected by material blanking tube upper flange (406) and top seal cover (3), and lower end is connected by lower flange (401) and lower seal cover (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320866414.3U CN203714788U (en) | 2013-12-26 | 2013-12-26 | Belt conveyor dropping point combined type dust restraining and removing device |
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CN201320866414.3U CN203714788U (en) | 2013-12-26 | 2013-12-26 | Belt conveyor dropping point combined type dust restraining and removing device |
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CN201320866414.3U Expired - Fee Related CN203714788U (en) | 2013-12-26 | 2013-12-26 | Belt conveyor dropping point combined type dust restraining and removing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103754618A (en) * | 2013-12-26 | 2014-04-30 | 平安电气股份有限公司 | Dust suppression and removal combined device for drop points of belt conveyors |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103754618A (en) * | 2013-12-26 | 2014-04-30 | 平安电气股份有限公司 | Dust suppression and removal combined device for drop points of belt conveyors |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140716 Termination date: 20161226 |