CN203714493U - Rubber insulating agent spraying-blending device - Google Patents

Rubber insulating agent spraying-blending device Download PDF

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Publication number
CN203714493U
CN203714493U CN201420048414.7U CN201420048414U CN203714493U CN 203714493 U CN203714493 U CN 203714493U CN 201420048414 U CN201420048414 U CN 201420048414U CN 203714493 U CN203714493 U CN 203714493U
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China
Prior art keywords
rubber
storage tank
agent spraying
hopper
mixing device
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Expired - Lifetime
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CN201420048414.7U
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Chinese (zh)
Inventor
付鹏兆
杜洪宽
董道伟
刘杰
王晓东
王俊磊
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Himile Mechanical Science and Technology Shandong Co Ltd
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Himile Mechanical Science and Technology Shandong Co Ltd
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Priority to CN201420048414.7U priority Critical patent/CN203714493U/en
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Abstract

本实用新型公开了一种橡胶隔离剂喷洒混匀装置,用于与橡胶破碎机或橡胶混匀机配合使用,包括支架,所述支架上固定设有储料桶,所述储料桶的顶部和底部分别设有储料桶入口和储料桶出口,所述储料桶内设有料位检测器,所述储料桶内的底部设有物料搅拌叶片,所述储料桶外设有驱动连接所述物料搅拌叶片的电机,所述储料桶出口连接有输料管路,所述输料管路连接有料斗,所述料斗连接有气力输出物料装置。本实用新型能有效防止橡胶粘连,提高生产效率,降低生产成本;减少橡胶破碎后进行烘干处理,减少了处理工艺;破碎、混匀过程中隔离剂能够充分与橡胶接触,有效解决了破碎、混匀过程中橡胶粘连的情况。

The utility model discloses a rubber isolating agent spraying and mixing device, which is used in conjunction with a rubber crusher or a rubber mixer, and comprises a bracket, on which a storage tank is fixed, and the top of the storage tank is The inlet and outlet of the storage tank are respectively provided at the bottom and the bottom of the storage tank. A material level detector is provided inside the storage tank, a material stirring blade is provided at the bottom of the storage tank, and a driving device is provided outside the storage tank. The motor of the material stirring blade is connected, the outlet of the storage tank is connected with a material conveying pipeline, the material conveying pipeline is connected with a hopper, and the hopper is connected with a pneumatic material output device. The utility model can effectively prevent rubber from sticking, improve production efficiency, and reduce production cost; it reduces the need for drying treatment after the rubber is broken, and reduces the treatment process; Rubber sticking during mixing.

Description

Rubber repel sprays evenly mixing device
Technical field
The utility model relates to a kind of rubber manufacturing machine, relates in particular to a kind of rubber repel and sprays evenly mixing device.
Background technology
At present, traditional rubber internal mixing first operation drying glue in tyre industry, is that standard blob of viscose is heated to suitable temperature.Second operation work banburying, is that the standard blob of viscose having dried is directly put in Banbury mixer and carried out banburying, and the process of banburying adds multiple auxiliary materials.This traditional operation technique has many weak points: wherein, with the form of standard blob of viscose, directly drop into Banbury mixer, because blob of viscose is larger, the required banburying time is longer, and banburying efficiency is lower, and the heat-dissipating of banburying is simultaneously serious, is unfavorable for stablizing sizing material quality; And standard blob of viscose needs drying glue, energy resource consumption is larger, and it is larger to Banbury mixer load impact that standard blob of viscose enters Banbury mixer, and Banbury mixer overhaul frequency is high.
Rubber crushing machine can be the big or small little blob of viscose that is applicable to mixing, being more suitable for banburying by blob of viscose chopping before the banburying of standard blob of viscose.Rubber mixing machine can fully mix homogenizing by little blob of viscose, improves the quality of production and reduces energy consumption.Broken and while mixing at rubber, because waiting, friction can produce a large amount of heats, and cause sizing material viscosity to increase, the phenomenon that sticks together therefore need to be sprayed separant when fragmentation.
It is that separant is made to solution by a certain percentage that traditional separant sprays evenly mixing device, needs continually to spray solution in rubber crushing device in rubber shattering process, needs constantly to note sprinkling amount in sprinkling process.Its major defect has:
1, in shattering process, make the friction of device internal cause produce a large amount of heat, temperature raises rubber viscosity is strengthened.
2, after rubber fragmentation, because spray solution can make broken rubber surface, have solution, need to enter drying unit and carry out drying and processing, and the solution gas of evaporation also pollutes the environment.
3, after drying glue, also need sizing material to be cooled in certain range of temperatures and just can to carry out subsequent processing use, reduced production efficiency.
4, in solution, unnecessary moisture can affect the structure generation of rubber, thereby reduces the quality of sizing material.
Summary of the invention
Technical problem to be solved in the utility model is to provide and a kind ofly can effectively prevents rubber adhesion, reduces production costs, and has reduced treatment process.The rubber repel of increasing work efficiency sprays evenly mixing device.
For solving the problems of the technologies described above, the technical solution of the utility model is: rubber repel sprays evenly mixing device, for being used in conjunction with rubber crushing machine or rubber mixing machine, comprise support, on described support, be fixed with storage vat, the top of described storage vat and bottom are respectively equipped with storage vat entrance and storage vat outlet, in described storage vat, be provided with Charge level measurer, bottom in described storage vat is provided with material stirring blade, described storage vat is provided with outward and drives the motor that connects described material stirring blade, described storage vat outlet is connected with conveying pipeline, described conveying pipeline is connected with hopper, described hopper is connected with strength outputting material device.
As preferred technical scheme, described Charge level measurer comprises upper Charge level measurer and the lower Charge level measurer that is arranged on respectively described storage vat internal upper part and bottom.
As the improvement to technique scheme, described strength outputting material device comprises the directed conveying air channel being connected with described hopper, and described directed conveying air channel is connected with the strength source for delivery of guiding.
As the further improvement to technique scheme, the mouth of described motor is connected with accurate retarding machine, and the mouth of described accurate retarding machine connects described material stirring blade.
As the further improvement to technique scheme, described support is provided with cat ladder.
Especially further improvement as to technique scheme, is provided with material metering device between described hopper and described strength outputting material device.
As the especially further improvement to technique scheme, described conveying pipeline comprises at least one conveying branch road.
Owing to having adopted technique scheme, rubber repel sprays evenly mixing device, for being used in conjunction with rubber crushing machine or rubber mixing machine, comprise support, on described support, be fixed with storage vat, the top of described storage vat and bottom are respectively equipped with storage vat entrance and storage vat outlet, in described storage vat, be provided with Charge level measurer, bottom in described storage vat is provided with material stirring blade, described storage vat is provided with outward and drives the motor that connects described material stirring blade, described storage vat outlet is connected with conveying pipeline, described conveying pipeline is connected with hopper, described hopper is connected with strength outputting material device.Utilize charging device to put in described storage vat from described storage vat entrance Powdered separant, described Charge level measurer is used for detecting the material level of Powdered separant in described storage vat, while reaching limes superiors position when feeding intake, stops feeding intake; When in described storage vat, the material level of Powdered separant is lower than smallest limit position, again feed intake, so circulation.Described electric motor starting, drive has the described material stirring blade rotary of broken arch function, stirring along with described material stirring blade, Powdered separant in described storage vat falls to entering into described hopper along described conveying pipeline, then pass through the conveying directional tagging of described strength outputting material device, orientation is transported to Powdered separant in rubber crushing machine or rubber mixing machine, prevents that Powdered separant from being returned by blowback.The component of the Powdered separant of the utility model is similar to the component of rubber, does not affect the curingprocess rate of sizing material, does not affect the physical and mechanical properties of sizing material, can effectively prevent rubber adhesion, enhances productivity, and reduces production costs; After reducing rubber fragmentation, carry out drying and processing simultaneously, reduced treatment process; Utilize strength transmission, the heat producing can be taken away in fragmentation, blending process; In fragmentation, blending process, separant can fully contact with rubber, efficiently solves the situation of rubber adhesion in fragmentation, blending process; Can also, for rubber chopping and rubber such as mix at the while feed, increase work efficiency.
accompanying drawing explanation
The following drawings is only intended to the utility model to schematically illustrate and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the lateral plan of the utility model embodiment;
Fig. 3 is the inner structure schematic diagram of the utility model embodiment storage vat.
In figure: 1-support; 2-storage vat; 3-storage vat entrance; The outlet of 4-storage vat; 5-material stirring blade; 6-motor; 7-conveying pipeline; 8-hopper; The upper Charge level measurer of 9-; Charge level measurer under 10-; The directed conveying of 11-air channel; 12-strength source; 13-material metering device; 14-accurate retarding machine; 15-cat ladder.
The specific embodiment
Below in conjunction with drawings and Examples, further set forth the utility model.In the following detailed description, only by the mode of explanation, some one exemplary embodiment of the present utility model has been described.Undoubtedly, those of ordinary skill in the art can recognize, in the situation that not departing from spirit and scope of the present utility model, can to described embodiment, revise by various mode.Therefore, accompanying drawing is illustrative with being described in essence, rather than for limiting the protection domain of claim.
As Fig. 1, shown in Fig. 2 and Fig. 3, rubber repel sprays evenly mixing device, for being used in conjunction with rubber crushing machine or rubber mixing machine, comprise support 1, on described support 1, be fixed with storage vat 2, the top of described storage vat 2 and bottom are respectively equipped with storage vat entrance 3 and storage vat outlet 4, in described storage vat 2, be provided with Charge level measurer, bottom in described storage vat 2 is provided with material stirring blade 5, outer being provided with of described storage vat 2 drives the motor 6 that connects described material stirring blade 5, described storage vat outlet 4 is connected with conveying pipeline 7, described conveying pipeline 7 is connected with hopper 8, described hopper 8 is connected with strength outputting material device.Described Charge level measurer comprises upper Charge level measurer 9 and the lower Charge level measurer 10 that is arranged on respectively described storage vat 2 internal upper parts and bottom.Described strength outputting material device comprises the directed conveying air channel 11 being connected with described hopper 8, and described directed conveying air channel 11 is connected with the strength source 12 for delivery of guiding.Between described hopper 8 and described strength outputting material device, be provided with material metering device 13.
Utilize charging device to put in described storage vat 2 from described storage vat entrance 3 Powdered separant, described upper Charge level measurer 9 and lower Charge level measurer 10 are used for detecting the material level of described storage vat 2 interior Powdered separants, while reaching described upper Charge level measurer 9 position when feeding intake, stop feeding intake; When the material level of described storage vat 2 interior Powdered separants is during lower than described lower Charge level measurer 10 position, again feed intake, so circulation.Described Charge level measurer is known technology general knowledge to those skilled in the art, can adopt existing product directly to use, and its concrete structure and principle of work do not repeat them here.Described conveying pipeline 7 comprises at least one conveying branch road, the way of described conveying pipeline 7 is according to making for determining, can Shi Yi road can be also a plurality of storage vat outlets to be set connect multichannel, described motor 6 starts, drive has described material stirring blade 5 rotations of broken arch function, stirring along with described material stirring blade 5, Powdered separant in described storage vat 2 falls to entering into described hopper 8 along described conveying pipeline 7, Powdered separant in described hopper 8 enters into described material metering device 13, described material metering device 13 is prior art to those skilled in the art, may be selected in existing material metering device finished product, its concrete structure and principle of work do not repeat them here, after the accurate weighing of described material metering device 13, enter in described directed conveying air channel 11, then under the conveying directional tagging in described strength source 12, orientation is transported to Powdered separant in rubber crushing machine or rubber mixing machine, can prevent that Powdered separant from being returned in described material metering device 13 by blowback.The component of the Powdered separant of the present embodiment is similar to the component of rubber, does not affect the curingprocess rate of sizing material, does not affect the physical and mechanical properties of sizing material, can effectively prevent rubber adhesion, enhances productivity, and reduces production costs; After reducing rubber fragmentation, carry out drying and processing simultaneously, reduced treatment process; Utilize strength transmission, the heat producing can be taken away in fragmentation, blending process; In fragmentation, blending process, separant can fully contact with rubber, efficiently solves the situation of rubber adhesion in fragmentation, blending process; Can also, for rubber chopping and rubber such as mix at the while feed, increase work efficiency.
The mouth of described motor 6 is connected with accurate retarding machine 14, the mouth of described accurate retarding machine 14 connects described material stirring blade 5, said structure can be controlled the rotating speed of described material stirring blade 5 more accurately, with this, controls the amount that the Powdered separant in described storage vat 2 falls along described conveying pipeline 7.
Described support 1 is provided with cat ladder 15, and said structure facilitates staff up and down this device is assembled, keeped in repair or checks.
More than show and described groundwork of the present utility model, principal character and advantage of the present utility model.The technical personnel of the industry should be understood; the utility model is not restricted to the described embodiments; that in above-described embodiment and specification sheets, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (7)

1. 橡胶隔离剂喷洒混匀装置,用于与橡胶破碎机或橡胶混匀机配合使用,包括支架,其特征在于:所述支架上固定设有储料桶,所述储料桶的顶部和底部分别设有储料桶入口和储料桶出口,所述储料桶内设有料位检测器,所述储料桶内的底部设有物料搅拌叶片,所述储料桶外设有驱动连接所述物料搅拌叶片的电机,所述储料桶出口连接有输料管路,所述输料管路连接有料斗,所述料斗连接有气力输出物料装置。 1. The rubber release agent spraying and mixing device is used in conjunction with a rubber crusher or a rubber mixer, including a bracket, and is characterized in that: a storage tank is fixed on the bracket, and the top of the storage tank and The bottom of the storage tank is respectively equipped with an inlet and an outlet of the storage tank, a material level detector is provided inside the storage tank, a material stirring blade is provided at the bottom of the storage tank, and a driving connection is provided outside the storage tank The motor of the material stirring blade, the outlet of the storage tank is connected with a material conveying pipeline, the material conveying pipeline is connected with a hopper, and the hopper is connected with a pneumatic material output device. 2. 如权利要求1所述的橡胶隔离剂喷洒混匀装置,其特征在于:所述料位检测器包括分别安装在所述储料桶内上部和下部的上料位检测器和下料位检测器。 2. The rubber release agent spraying and mixing device as claimed in claim 1, wherein the material level detector comprises an upper material level detector and a lower material level detector respectively installed in the upper and lower parts of the storage tank. Detector. 3. 如权利要求1所述的橡胶隔离剂喷洒混匀装置,其特征在于:所述气力输出物料装置包括与所述料斗连接的定向输料风道,所述定向输料风道连接有用于输送导向的气力源。 3. The rubber release agent spraying and mixing device as claimed in claim 1, characterized in that: the pneumatic output material device includes a directional feeding air duct connected with the hopper, and the directional feeding air duct is connected with a Conveyor-oriented air source. 4. 如权利要求1所述的橡胶隔离剂喷洒混匀装置,其特征在于:所述电机的输出端连接有精密减速机,所述精密减速机的输出端连接所述物料搅拌叶片。 4. The rubber release agent spraying and mixing device as claimed in claim 1, characterized in that: the output end of the motor is connected with a precision reducer, and the output end of the precision reducer is connected with the material stirring blade. 5. 如权利要求1所述的橡胶隔离剂喷洒混匀装置,其特征在于:所述支架上设有爬梯。 5. The rubber release agent spraying and mixing device as claimed in claim 1, characterized in that: said support is provided with a ladder. 6. 如权利要求1、2、3、4或5所述的橡胶隔离剂喷洒混匀装置,其特征在于:所述料斗与所述气力输出物料装置之间设有物料计量器。 6. The rubber release agent spraying and mixing device according to claim 1, 2, 3, 4 or 5, characterized in that: a material meter is arranged between the hopper and the pneumatic output material device. 7. 如权利要求1、2、3、4或5所述的橡胶隔离剂喷洒混匀装置,其特征在于:所述输料管路包括至少一个输料支路。 7. The rubber release agent spraying and mixing device as claimed in claim 1, 2, 3, 4 or 5, characterized in that: the feeding pipeline comprises at least one feeding branch.
CN201420048414.7U 2014-01-26 2014-01-26 Rubber insulating agent spraying-blending device Expired - Lifetime CN203714493U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104924479A (en) * 2015-06-16 2015-09-23 山东豪迈机械科技股份有限公司 Smashing method and device for rubber blocks and special smashing knife for rubber blocks
CN106142374A (en) * 2015-04-13 2016-11-23 天津市小猫线缆有限公司 A kind of cable production dispensing equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106142374A (en) * 2015-04-13 2016-11-23 天津市小猫线缆有限公司 A kind of cable production dispensing equipment
CN104924479A (en) * 2015-06-16 2015-09-23 山东豪迈机械科技股份有限公司 Smashing method and device for rubber blocks and special smashing knife for rubber blocks

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Granted publication date: 20140716