CN203714493U - Rubber insulating agent spraying-blending device - Google Patents
Rubber insulating agent spraying-blending device Download PDFInfo
- Publication number
- CN203714493U CN203714493U CN201420048414.7U CN201420048414U CN203714493U CN 203714493 U CN203714493 U CN 203714493U CN 201420048414 U CN201420048414 U CN 201420048414U CN 203714493 U CN203714493 U CN 203714493U
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- CN
- China
- Prior art keywords
- rubber
- storage vat
- hopper
- evenly mixing
- mixing device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002156 mixing Methods 0.000 title claims abstract description 30
- 239000003795 chemical substances by application Substances 0.000 title abstract 5
- 239000000463 material Substances 0.000 claims abstract description 64
- 238000003756 stirring Methods 0.000 claims abstract description 21
- 238000003860 storage Methods 0.000 claims description 51
- 239000007921 spray Substances 0.000 claims description 16
- 230000000979 retarding effect Effects 0.000 claims description 7
- 238000010074 rubber mixing Methods 0.000 claims description 7
- 241000282326 Felis catus Species 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 23
- 230000008569 process Effects 0.000 abstract description 16
- 238000001035 drying Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 229920000297 Rayon Polymers 0.000 description 10
- 238000013467 fragmentation Methods 0.000 description 10
- 238000006062 fragmentation reaction Methods 0.000 description 10
- 238000004513 sizing Methods 0.000 description 8
- 230000006872 improvement Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 235000021050 feed intake Nutrition 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 240000006909 Tilia x europaea Species 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000002910 structure generation Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Abstract
The utility model discloses a rubber insulating agent spraying-blending device, which is matched with a rubber smasher or rubber blending machine. The rubber insulating agent spraying-blending device comprises a bracket, wherein a material hopper is fixedly arranged on the bracket; a material hopper inlet and a material hopper outlet are formed in the top and the bottom of the material hopper respectively; a material level detector is arranged in the material hopper; a material stirring blade is arranged at the bottom of the material hopper; a motor which is connected with the material stirring blade in a driving way is arranged outside the material hopper; a material conveying pipeline is connected to the outlet of the material hopper; the material conveying pipeline is connected with a hopper; the hopper is connected with a pneumatic material outputting device. By adopting the rubber insulating agent spraying-blending device, rubber bonding can be prevented effectively, the production efficiency is increased, and the production cost is reduced; drying treatment after smashing of rubber is reduced, and treatment processes are reduced; in smashing and blending processes, an insulating agent can be fully contacted with rubber, so that the phenomenon of rubber bonding in the smashing and blending processes is avoided effectively.
Description
Technical field
The utility model relates to a kind of rubber manufacturing machine, relates in particular to a kind of rubber repel and sprays evenly mixing device.
Background technology
At present, traditional rubber internal mixing first operation drying glue in tyre industry, is that standard blob of viscose is heated to suitable temperature.Second operation work banburying, is that the standard blob of viscose having dried is directly put in Banbury mixer and carried out banburying, and the process of banburying adds multiple auxiliary materials.This traditional operation technique has many weak points: wherein, with the form of standard blob of viscose, directly drop into Banbury mixer, because blob of viscose is larger, the required banburying time is longer, and banburying efficiency is lower, and the heat-dissipating of banburying is simultaneously serious, is unfavorable for stablizing sizing material quality; And standard blob of viscose needs drying glue, energy resource consumption is larger, and it is larger to Banbury mixer load impact that standard blob of viscose enters Banbury mixer, and Banbury mixer overhaul frequency is high.
Rubber crushing machine can be the big or small little blob of viscose that is applicable to mixing, being more suitable for banburying by blob of viscose chopping before the banburying of standard blob of viscose.Rubber mixing machine can fully mix homogenizing by little blob of viscose, improves the quality of production and reduces energy consumption.Broken and while mixing at rubber, because waiting, friction can produce a large amount of heats, and cause sizing material viscosity to increase, the phenomenon that sticks together therefore need to be sprayed separant when fragmentation.
It is that separant is made to solution by a certain percentage that traditional separant sprays evenly mixing device, needs continually to spray solution in rubber crushing device in rubber shattering process, needs constantly to note sprinkling amount in sprinkling process.Its major defect has:
1, in shattering process, make the friction of device internal cause produce a large amount of heat, temperature raises rubber viscosity is strengthened.
2, after rubber fragmentation, because spray solution can make broken rubber surface, have solution, need to enter drying unit and carry out drying and processing, and the solution gas of evaporation also pollutes the environment.
3, after drying glue, also need sizing material to be cooled in certain range of temperatures and just can to carry out subsequent processing use, reduced production efficiency.
4, in solution, unnecessary moisture can affect the structure generation of rubber, thereby reduces the quality of sizing material.
Summary of the invention
Technical problem to be solved in the utility model is to provide and a kind ofly can effectively prevents rubber adhesion, reduces production costs, and has reduced treatment process.The rubber repel of increasing work efficiency sprays evenly mixing device.
For solving the problems of the technologies described above, the technical solution of the utility model is: rubber repel sprays evenly mixing device, for being used in conjunction with rubber crushing machine or rubber mixing machine, comprise support, on described support, be fixed with storage vat, the top of described storage vat and bottom are respectively equipped with storage vat entrance and storage vat outlet, in described storage vat, be provided with Charge level measurer, bottom in described storage vat is provided with material stirring blade, described storage vat is provided with outward and drives the motor that connects described material stirring blade, described storage vat outlet is connected with conveying pipeline, described conveying pipeline is connected with hopper, described hopper is connected with strength outputting material device.
As preferred technical scheme, described Charge level measurer comprises upper Charge level measurer and the lower Charge level measurer that is arranged on respectively described storage vat internal upper part and bottom.
As the improvement to technique scheme, described strength outputting material device comprises the directed conveying air channel being connected with described hopper, and described directed conveying air channel is connected with the strength source for delivery of guiding.
As the further improvement to technique scheme, the mouth of described motor is connected with accurate retarding machine, and the mouth of described accurate retarding machine connects described material stirring blade.
As the further improvement to technique scheme, described support is provided with cat ladder.
Especially further improvement as to technique scheme, is provided with material metering device between described hopper and described strength outputting material device.
As the especially further improvement to technique scheme, described conveying pipeline comprises at least one conveying branch road.
Owing to having adopted technique scheme, rubber repel sprays evenly mixing device, for being used in conjunction with rubber crushing machine or rubber mixing machine, comprise support, on described support, be fixed with storage vat, the top of described storage vat and bottom are respectively equipped with storage vat entrance and storage vat outlet, in described storage vat, be provided with Charge level measurer, bottom in described storage vat is provided with material stirring blade, described storage vat is provided with outward and drives the motor that connects described material stirring blade, described storage vat outlet is connected with conveying pipeline, described conveying pipeline is connected with hopper, described hopper is connected with strength outputting material device.Utilize charging device to put in described storage vat from described storage vat entrance Powdered separant, described Charge level measurer is used for detecting the material level of Powdered separant in described storage vat, while reaching limes superiors position when feeding intake, stops feeding intake; When in described storage vat, the material level of Powdered separant is lower than smallest limit position, again feed intake, so circulation.Described electric motor starting, drive has the described material stirring blade rotary of broken arch function, stirring along with described material stirring blade, Powdered separant in described storage vat falls to entering into described hopper along described conveying pipeline, then pass through the conveying directional tagging of described strength outputting material device, orientation is transported to Powdered separant in rubber crushing machine or rubber mixing machine, prevents that Powdered separant from being returned by blowback.The component of the Powdered separant of the utility model is similar to the component of rubber, does not affect the curingprocess rate of sizing material, does not affect the physical and mechanical properties of sizing material, can effectively prevent rubber adhesion, enhances productivity, and reduces production costs; After reducing rubber fragmentation, carry out drying and processing simultaneously, reduced treatment process; Utilize strength transmission, the heat producing can be taken away in fragmentation, blending process; In fragmentation, blending process, separant can fully contact with rubber, efficiently solves the situation of rubber adhesion in fragmentation, blending process; Can also, for rubber chopping and rubber such as mix at the while feed, increase work efficiency.
accompanying drawing explanation
The following drawings is only intended to the utility model to schematically illustrate and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the lateral plan of the utility model embodiment;
Fig. 3 is the inner structure schematic diagram of the utility model embodiment storage vat.
In figure: 1-support; 2-storage vat; 3-storage vat entrance; The outlet of 4-storage vat; 5-material stirring blade; 6-motor; 7-conveying pipeline; 8-hopper; The upper Charge level measurer of 9-; Charge level measurer under 10-; The directed conveying of 11-air channel; 12-strength source; 13-material metering device; 14-accurate retarding machine; 15-cat ladder.
The specific embodiment
Below in conjunction with drawings and Examples, further set forth the utility model.In the following detailed description, only by the mode of explanation, some one exemplary embodiment of the present utility model has been described.Undoubtedly, those of ordinary skill in the art can recognize, in the situation that not departing from spirit and scope of the present utility model, can to described embodiment, revise by various mode.Therefore, accompanying drawing is illustrative with being described in essence, rather than for limiting the protection domain of claim.
As Fig. 1, shown in Fig. 2 and Fig. 3, rubber repel sprays evenly mixing device, for being used in conjunction with rubber crushing machine or rubber mixing machine, comprise support 1, on described support 1, be fixed with storage vat 2, the top of described storage vat 2 and bottom are respectively equipped with storage vat entrance 3 and storage vat outlet 4, in described storage vat 2, be provided with Charge level measurer, bottom in described storage vat 2 is provided with material stirring blade 5, outer being provided with of described storage vat 2 drives the motor 6 that connects described material stirring blade 5, described storage vat outlet 4 is connected with conveying pipeline 7, described conveying pipeline 7 is connected with hopper 8, described hopper 8 is connected with strength outputting material device.Described Charge level measurer comprises upper Charge level measurer 9 and the lower Charge level measurer 10 that is arranged on respectively described storage vat 2 internal upper parts and bottom.Described strength outputting material device comprises the directed conveying air channel 11 being connected with described hopper 8, and described directed conveying air channel 11 is connected with the strength source 12 for delivery of guiding.Between described hopper 8 and described strength outputting material device, be provided with material metering device 13.
Utilize charging device to put in described storage vat 2 from described storage vat entrance 3 Powdered separant, described upper Charge level measurer 9 and lower Charge level measurer 10 are used for detecting the material level of described storage vat 2 interior Powdered separants, while reaching described upper Charge level measurer 9 position when feeding intake, stop feeding intake; When the material level of described storage vat 2 interior Powdered separants is during lower than described lower Charge level measurer 10 position, again feed intake, so circulation.Described Charge level measurer is known technology general knowledge to those skilled in the art, can adopt existing product directly to use, and its concrete structure and principle of work do not repeat them here.Described conveying pipeline 7 comprises at least one conveying branch road, the way of described conveying pipeline 7 is according to making for determining, can Shi Yi road can be also a plurality of storage vat outlets to be set connect multichannel, described motor 6 starts, drive has described material stirring blade 5 rotations of broken arch function, stirring along with described material stirring blade 5, Powdered separant in described storage vat 2 falls to entering into described hopper 8 along described conveying pipeline 7, Powdered separant in described hopper 8 enters into described material metering device 13, described material metering device 13 is prior art to those skilled in the art, may be selected in existing material metering device finished product, its concrete structure and principle of work do not repeat them here, after the accurate weighing of described material metering device 13, enter in described directed conveying air channel 11, then under the conveying directional tagging in described strength source 12, orientation is transported to Powdered separant in rubber crushing machine or rubber mixing machine, can prevent that Powdered separant from being returned in described material metering device 13 by blowback.The component of the Powdered separant of the present embodiment is similar to the component of rubber, does not affect the curingprocess rate of sizing material, does not affect the physical and mechanical properties of sizing material, can effectively prevent rubber adhesion, enhances productivity, and reduces production costs; After reducing rubber fragmentation, carry out drying and processing simultaneously, reduced treatment process; Utilize strength transmission, the heat producing can be taken away in fragmentation, blending process; In fragmentation, blending process, separant can fully contact with rubber, efficiently solves the situation of rubber adhesion in fragmentation, blending process; Can also, for rubber chopping and rubber such as mix at the while feed, increase work efficiency.
The mouth of described motor 6 is connected with accurate retarding machine 14, the mouth of described accurate retarding machine 14 connects described material stirring blade 5, said structure can be controlled the rotating speed of described material stirring blade 5 more accurately, with this, controls the amount that the Powdered separant in described storage vat 2 falls along described conveying pipeline 7.
Described support 1 is provided with cat ladder 15, and said structure facilitates staff up and down this device is assembled, keeped in repair or checks.
More than show and described groundwork of the present utility model, principal character and advantage of the present utility model.The technical personnel of the industry should be understood; the utility model is not restricted to the described embodiments; that in above-described embodiment and specification sheets, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (7)
1. rubber repel sprays evenly mixing device, for being used in conjunction with rubber crushing machine or rubber mixing machine, comprise support, it is characterized in that: on described support, be fixed with storage vat, the top of described storage vat and bottom are respectively equipped with storage vat entrance and storage vat outlet, in described storage vat, be provided with Charge level measurer, bottom in described storage vat is provided with material stirring blade, described storage vat is provided with outward and drives the motor that connects described material stirring blade, described storage vat outlet is connected with conveying pipeline, described conveying pipeline is connected with hopper, described hopper is connected with strength outputting material device.
2. rubber repel as claimed in claim 1 sprays evenly mixing device, it is characterized in that: described Charge level measurer comprises upper Charge level measurer and the lower Charge level measurer that is arranged on respectively described storage vat internal upper part and bottom.
3. rubber repel as claimed in claim 1 sprays evenly mixing device, it is characterized in that: described strength outputting material device comprises the directed conveying air channel being connected with described hopper, and described directed conveying air channel is connected with the strength source for delivery of guiding.
4. rubber repel as claimed in claim 1 sprays evenly mixing device, it is characterized in that: the mouth of described motor is connected with accurate retarding machine, and the mouth of described accurate retarding machine connects described material stirring blade.
5. rubber repel as claimed in claim 1 sprays evenly mixing device, it is characterized in that: described support is provided with cat ladder.
6. the rubber repel as described in claim 1,2,3,4 or 5 sprays evenly mixing device, it is characterized in that: between described hopper and described strength outputting material device, be provided with material metering device.
7. the rubber repel as described in claim 1,2,3,4 or 5 sprays evenly mixing device, it is characterized in that: described conveying pipeline comprises at least one conveying branch road.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420048414.7U CN203714493U (en) | 2014-01-26 | 2014-01-26 | Rubber insulating agent spraying-blending device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420048414.7U CN203714493U (en) | 2014-01-26 | 2014-01-26 | Rubber insulating agent spraying-blending device |
Publications (1)
Publication Number | Publication Date |
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CN203714493U true CN203714493U (en) | 2014-07-16 |
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CN201420048414.7U Expired - Lifetime CN203714493U (en) | 2014-01-26 | 2014-01-26 | Rubber insulating agent spraying-blending device |
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CN (1) | CN203714493U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104924479A (en) * | 2015-06-16 | 2015-09-23 | 山东豪迈机械科技股份有限公司 | Smashing method and device for rubber blocks and special smashing knife for rubber blocks |
CN106142374A (en) * | 2015-04-13 | 2016-11-23 | 天津市小猫线缆有限公司 | A kind of cable production dispensing equipment |
-
2014
- 2014-01-26 CN CN201420048414.7U patent/CN203714493U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106142374A (en) * | 2015-04-13 | 2016-11-23 | 天津市小猫线缆有限公司 | A kind of cable production dispensing equipment |
CN104924479A (en) * | 2015-06-16 | 2015-09-23 | 山东豪迈机械科技股份有限公司 | Smashing method and device for rubber blocks and special smashing knife for rubber blocks |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20140716 |
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CX01 | Expiry of patent term |