A kind of shape tube sawing machine
Technical field
The utility model relates to a kind of sawing machine, refers to especially a kind of shape tube sawing machine.
Background technology
Sawing machine is a kind of equipment that utilizes the saw blade of rotation at full speed tubing to be carried out to cutting on line.In the time that saw blade cuts, utilize charging grip module to clamp tubing, the tubing after cut-out also needs the feeding of discharging grip module clamping tubing.And the clamping of current clamp is generally the left and right sides clamping tubing from tubing, so because the cross sectional shape of tubing is varied, the tubing of some shape after upstream machines moulding, the left and right sides of tubing be held position have many stupefied or other and be not suitable for the shape of left and right clamping.Now, if still adopt current existing clamp clamping, easily tube surfaces is caused to damage, and also may occur the phenomenon that clamping is skidded, cause the uneven phenomenon of section, affected cut quality.
Utility model content
Technical problem to be solved in the utility model is: a kind of shape tube sawing machine is provided, and this sawing machine, optionally from different azimuth clamping tubing, makes the tubing section after cutting off neat, improves cut quality, avoids tube surfaces damage.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of shape tube sawing machine, comprise support, charging grip module, saw cutting device, discharging grip module, and described saw cutting device is installed on support; Described charging grip module is fixed on the upstream side of saw cutting device, and this charging grip module comprises arc chute seat, rotating base, the first clamp halfbody and the second clamp halfbody of the clamping tubing that cooperatively interacts, clamp power set, locking device; This arc chute seat is fixed on support, and the chute center line of arc chute seat is horizontal; Described rotating base is installed on arc chute seat and by described locking device and locks, and this rotating base can slide along arc chute seat; Described the first clamp halfbody and the second clamp halfbody are installed on rotating base, wherein in the first clamp halfbody and the second clamp halfbody, at least one is slidably mounted on rotating base, described clamping power set are fixed on rotating base, and these clamping power set drive the first clamp halfbody or/and the second clamp halfbody slip is drawn close or separated; Described discharging grip module is slidably mounted on the downstream of saw cutting device, and this discharging grip module is driven and slided by discharging power set.
As the preferred scheme of one, described locking device comprise the cell wall outside that is arranged at arc chute seat arc-shaped slot, be slidably mounted on slide block in arc-shaped slot, be fixed on the sleeve on rotating base, the center of this arc-shaped slot overlaps with the center of circle of arc chute seat; Between described slide block and sleeve, lock by locking member.
As the preferred scheme of one, between described rotating base and arc chute seat, be provided with positioner.
As the preferred scheme of one, described positioner comprises radial location part and locating slot, on described rotating base, be provided with radial slot, described radial location part Elastic Sliding is installed in radial slot, and the number of described locating slot is multiple and is arranged at intervals on the cell wall of arc chute seat; The end of described radial location part can be stretched in locating slot.
As the preferred scheme of one, described saw cutting device comprises sliding bottom, saw blade, saw blade drive unit and base feed drive unit; Described sliding bottom is slidably mounted on support, and the glide direction of this sliding bottom is vertical with the throughput direction of tubing; This saw blade rotation is installed on sliding bottom, and saw blade drive unit is installed on sliding bottom and with saw blade and is in transmission connection; Described base feed drive unit is installed on support and with sliding bottom and is in transmission connection.
As the preferred scheme of one, on described sliding bottom, rotate and have saw blade flange, described saw blade to be removably fixed on saw blade flange, described saw blade flange is connected with saw blade drive unit, on this sliding bottom, flange protective cover is installed, the attaching means that constraint saw blade rocks is installed on described sliding bottom.
As the preferred scheme of one, on this sliding bottom, be provided with the wire brush assembly for clearing up saw blade.
As the preferred scheme of one, the upstream of described charging grip module is provided with the measurement mechanism of measuring tubing feed length.
As the preferred scheme of one, described sawing machine also comprises cutting swarf collection conveying device, and the upstream end of this cutting swarf conveying device is positioned at the below of saw cutting device.
As the preferred scheme of one, described discharging grip module is identical with the structure of charging grip module, and the arc chute seat of this discharging grip module is slidably mounted on support along tubing feed direction, and this arc chute seat and discharging power set are in transmission connection.
Adopt after technique scheme, effect of the present utility model is: the charging grip module of this sawing machine utilizes the installation between arc chute seat and rotating base to coordinate, after making rotating base slide into correct position on arc chute seat, be locked, now, the first clamp halfbody and the second clamp halfbody just can cooperatively interact from most suitable angle clamping tubing, avoid damaging in clamping process tube surfaces, simultaneously by the angle clamping tubing from suitable, make clamping more firm, saw cutting device tubing in the time of sawing is difficult for rocking, and tubing section is neat.Like this, this sawing machine not only can adapt to the online sawing of common pipe clamping, but also the scroll saw that is clamped in that adapts to various shape tubes cuts, and has ensured the qualification rate of product.
Again owing to being provided with positioner between described rotating base and arc chute seat, described positioner comprises radial location part and locating slot, on described rotating base, be provided with radial slot, described radial location part Elastic Sliding is installed in radial slot, and the number of described locating slot is multiple and is arranged at intervals on the cell wall of arc chute seat; The end of described radial location part can be stretched in locating slot, therefore, utilize this positioner can be so that quick locking rotating base, the general selection in position of locating slot is suitable for wide clamping direction position, for example 0 degree, 45 degree and 90 degree positions, when in the process that rotating base slides, just represent that rotating base is rotated in place once keeper enters in locating slot, thereby determined easily and fast the position of rotating base.
Again owing to rotating and having saw blade flange on described sliding bottom, described saw blade is removably fixed on saw blade flange, described saw blade flange is connected with saw blade drive unit, on this sliding bottom, flange protective cover is installed, and the attaching means that constraint saw blade rocks is installed on described sliding bottom.Saw blade is detachable and change, and flange protective cover can prevent splashing of cutting swarf; And attaching means can retrain saw blade and rocks, not only can make extend the service life of saw blade, and improve sawing quality.
Due to the wire brush assembly being provided with on this sliding bottom for clearing up saw blade, this wire brush assembly can be cleared up the cutting swarf on saw blade again.
Because the upstream of described charging grip module is provided with the measurement mechanism of measuring tubing feed length, guarantee the sawing of length according to the rules that sawing machine is reliable and stable again.
Collect conveying device because described sawing machine also comprises cutting swarf again, the upstream end of this cutting swarf conveying device is positioned at the below of saw cutting device.Be convenient to so the unified collection of cutting swarf.
Brief description of the drawings
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the stereogram of the utility model embodiment;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is charging grip module, the saw cutting device of the utility model embodiment, the schematic diagram of discharging grip module;
Fig. 4 is the schematic diagram of the saw cutting device of the utility model embodiment;
Fig. 5 is the schematic perspective view of the charging grip module of the utility model embodiment;
In accompanying drawing: 1. support; 2. charging grip module; 21; Arc chute seat; 22. rotating bases; 23. first clamp halfbodies; 24. second clamp halfbodies; 25. clamp power set; 26. locking devices; 261. arc-shaped slot; 262. slide block; 263. sleeve; 264. tie down screw; 265. locking nut; 27. positioners; 271. radial location parts; 272. locating slot; 273. radial slot; 274. spring; 3. saw cutting device; 31. sliding bottoms; 32. saw blade drive units; 321. saw blade motors; 322. gear-box; 33. base feed drive units; 34. saw blade flanges; 35. flange protective covers; 36. attaching means; 37. wire brush assemblies; 4. discharging grip module; 41. drag chains; 42. tooth bars; 5. measurement mechanism; 51. measuring rollers; 6. cutting swarf is collected conveying device.
Detailed description of the invention
Below by specific embodiment, the utility model is described in further detail.
Upstream side described in the present embodiment and downstream are to determine with sawing machine tubing throughput direction.
As shown in Figure 1, 2, a kind of shape tube sawing machine, comprises support 1, charging grip module 2, saw cutting device 3, discharging grip module 4, and described saw cutting device 3 is installed on support 1; Described charging grip module 2 is fixed on the upstream side of saw cutting device 3, and described discharging grip module 4 is slidably mounted on the downstream of saw cutting device 3, and this discharging grip module 4 is driven and slided by discharging power set.Be provided with for on-line measurement tubing and send measurement of length device 5 here at the upstream side of charging grip module 2.
As shown in Fig. 1,3,5, this charging grip module 2 comprises arc chute seat 21, rotating base 22, the first clamp halfbody 23 and the second clamp halfbody 24 of the clamping tubing that cooperatively interacts, clamp power set 25, locking device 26; This arc chute seat 21 is fixed on support 1, the chute center line of arc chute seat 21 is horizontal, in the present embodiment, the chute radian of arc chute seat 21 is greater than 90 degree, and the angular range that rotating base 22 regulates on arc chute seat 21 is between 0-90 °.Described rotating base 22 is installed on arc chute seat 21 and by described locking device 26 and locks, and this rotating base 22 can slide along arc chute seat 21, described the first clamp halfbody 23 and the second clamp halfbody 24 are installed on rotating base 22, wherein in the first clamp halfbody 23 and the second clamp halfbody 24, at least one is slidably mounted on rotating base 22, in the present embodiment, the first clamp halfbody 23 and the second clamp halfbody 24 are all slidably mounted on rotating base 22, and the Clamping Center of the first clamp halfbody 23 and the second clamp halfbody 24 remains constant and overlaps with the chute center line of arc chute seat 21, described clamping power set 25 are fixed on rotating base 22, these clamping power set 25 drive the first clamp halfbody 23 or/and the second clamp halfbody 24 slips are drawn close or separated.Certainly, also the first clamp halfbody 23 or the second clamp halfbody 24 are fixing, and another clamp halfbody is slidably installed accordingly, just need only so clamp half body action in clamping process, also can realize the clamping of tubing.Certainly, ensure tubing center superposition when Clamping Center and tubing are carried, ensure clamping effect.Clamping power set 25 is clamping cylinder, and the present embodiment is double end clamping cylinder; This clamping cylinder is fixed on rotating base 22, and the first clamp halfbody 23 and the second clamp halfbody 24 are all realized and being slidably installed by the structure of line slideway and slide.
Described locking device 26 comprise the cell wall outside that is arranged at arc chute seat 21 arc-shaped slot 261, be slidably mounted on slide block 262 in arc-shaped slot 261, be fixed on the sleeve 263 on rotating base 22, this arc-shaped slot 261 center overlaps with the center of circle of arc chute seat 21; Between described slide block 262 and sleeve 263, lock by locking member, this locking member comprises tie down screw 264 and locking nut 265, and these tie down screw 264 one end and slide block 262 are fixing, and the other end passes sleeve 263 and locked by locking nut 265.This locking device 26 is quadruplet; Two covers are all established in upstream side and downstream at arc chute seat 21, thereby make rotating base 22 fixations stable.Between described rotating base 22 and arc chute seat 21, be provided with positioner 27.Described positioner 27 comprises radial location part 271 and locating slot 272, on described rotating base 22, be provided with radial slot 273, described radial location part 271 Elastic Sliding are installed in radial slot 273, and the number of described locating slot 272 is multiple and is arranged at intervals on the cell wall of arc chute seat 21; The end of described radial location part 271 can be stretched in locating slot 272, and wherein, in the present embodiment, the number of locating slot 272 is three, and lays respectively at 0 °, 45 ° and 90 ° of positions, and this position is to start at location positioning taking 6 as 0 ° in the direction of the clock.And radial location part 271 is provided with stopper slot; In radial slot 273, be provided with stop screw, this stop screw is constrained in stopper slot, one end of radial location part 271 can with locating slot 272 dimensional fits, between the other end and radial slot 273, spring 274 is installed.Like this, the scope that radially slides of radial location part 271 is given restriction with regard to limited groove and stop screw.
As shown in Figure 3,4, described saw cutting device 3 comprises sliding bottom 31, saw blade, saw blade drive unit 32 and base feed drive unit 33; Described sliding bottom 31 is slidably mounted on support 1, and the glide direction of this sliding bottom 31 is vertical with the throughput direction of tubing; This saw blade rotation is installed on sliding bottom 31, and saw blade drive unit 32 is installed on sliding bottom 31 and with saw blade and is in transmission connection; Described base feed drive unit 33 is installed on support 1 and with sliding bottom 31 and is in transmission connection.Wherein, described drive unit comprise saw blade motor 321 and and gear-box 322, between this saw blade motor 321 and gear-box 322, transmission is fixed; This gear-box 322 is fixed on sliding bottom 31; And base feed drive unit 33 is a servomotor, between this servomotor and sliding bottom 31, be in transmission connection by screw-nut body; Certainly, can also be ball screw framework, worm-and-wheel gears etc. all can be realized above-mentioned action.
On described sliding bottom 31, rotate and have saw blade flange 34, concrete, gear-box 322 is fixed on sliding bottom 31, and therefore, this saw blade flange 34 is to be directly fixed on the output shaft of gear-box 322; Described saw blade is removably fixed on saw blade flange 34, and general using screw fastener is fixed.Power is passed to gear-box 322 by saw blade motor 321, and then drive saw blade flange 34 to rotate.And flange protective cover 35 is installed on this sliding bottom 31, the attaching means 36 that constraint saw blade rocks is installed on described sliding bottom 31.Its, because casing and the sliding bottom 31 of gear-box 322 are fixing, therefore, in the present embodiment, flange protective cover 35 and attaching means 36 are all fixed on the casing of gear-box 322, on this sliding bottom 31, be provided with the wire brush assembly 37 for clearing up saw blade, this wire brush assembly 37 can contact with saw blade, cleans the cutting swarf on saw blade with water.
The upstream of described charging grip module 2 is provided with the measurement mechanism 55 of measuring tubing feed length.This measurement mechanism 5 comprises that being positioned at one rotates the measuring roller 51 of installing, and this measuring roller 51 is connected with the sensor that this measuring roller 51 of metering rotates the number of turns; Tubing can drive measuring roller 51 to rotate in the time that measuring roller 51 row are carried, and the product of the girth of measuring roller 51 and the rotation number of turns is the feed length of tubing.
Described sawing machine also comprises cutting swarf collection conveying device 6, and the upstream end of this cutting swarf conveying device is positioned at the below of saw cutting device 3.This cutting swarf conveying device is a Scrap-removing machine of purchasing on the market, no longer describes at this.
In the present embodiment, described discharging grip module 4 is identical with the structure of charging grip module 2, and the arc chute seat of this discharging grip module 4 is slidably mounted on support 1 along tubing feed direction, and this arc chute seat 21 is in transmission connection with discharging power set.Certainly, because the effect of discharging grip module 4 is only to clamp the tubing discharging of having cut off, therefore, its chucking power does not need very large, and this discharging clamp assemblies 4 can be also current known other clamp assemblies structures.And discharging power set are a servomotor, on support 1, be provided with line slideway along tubing throughput direction, the arc chute seat of discharging grip module 4 is slidably mounted on line slideway; Between the arc chute seat of servomotor and discharging grip module 4, be in transmission connection, in the present embodiment, being in transmission connection of this place adopts tooth bar 42 and the structure of drag chain 41 to realize, and certainly can also can realize equally for current known other structures the slip of discharging grip module 4.