CN203711014U - Emulsion synthesis reaction system - Google Patents
Emulsion synthesis reaction system Download PDFInfo
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- CN203711014U CN203711014U CN201320841873.6U CN201320841873U CN203711014U CN 203711014 U CN203711014 U CN 203711014U CN 201320841873 U CN201320841873 U CN 201320841873U CN 203711014 U CN203711014 U CN 203711014U
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- filter
- emulsion
- formaldehyde
- synthesis reaction
- reaction system
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Abstract
The utility model discloses an emulsion synthesis reaction system. The emulsion synthesis reaction system comprises an emulsion synthesis reaction kettle, wherein a discharge port of the reaction kettle is connected in series with two stages of filtering devices which are connected in series, the first stage of filtering device is a solid impurity filter and provided with an open type hopper take-up port which is arranged at the lower end of the discharge port, and the first stage of filtering device is a hopper-shaped natural filter or press filter; the second stage of filtering device is a formaldehyde removal filter and comprises a barrel and stainless steel supporting meshes at two ends of the barrel, resin capable of adsorbing formaldehyde and reacting with formaldehyde for formaldehyde removal is filled in the barrel, and the second stage of filtering device further comprises an emulsion pressure pump. The emulsion synthesis reaction system is a simple, convenient and effective system for removing formaldehyde in emulsion by absorption, and the resin replacement is convenient; the system is convenient to operate, the products produced by the system have stable quality, and extra formaldehyde is removed, thus being beneficial for environment protection.
Description
Technical field
The utility model belongs to chemical reaction device design field, especially belongs to emulsion synthetic reaction device design field, particularly in a kind of emulsion synthetic reaction, has the reaction system of function of removing formaldehyde.
Background technology
Along with the enhancing of people's environmental consciousness, people attach great importance to content of formaldehyde in heavy chemicals, and the surplus of formaldehyde has related to the final quality of product.In chemical industry sintetics emulsion is produced, formaldehyde is the discarded composition producing in course of reaction, because formaldehyde has certain dissolubility, can reduce formaldehyde surplus by controlling reaction condition, because the production of emulsion relates to reaction temperature, the material dropping time, the control of the factors such as stirring intensity, wherein any one factor manipulation is not in place, will finally affect the content of formaldehyde index of product emulsion, so very difficult by controlling reaction condition control formaldehyde surplus, cost is higher; Conventional emulsion is directly filtered after producing, and enters finished product storage tank, and the content of formaldehyde in emulsion is wayward, has affected the quality of production.
Summary of the invention
The utility model discloses a kind of emulsion synthesis reaction system according to the deficiencies in the prior art.Problem to be solved in the utility model is to provide the lower reduction content of formaldehyde of a kind of more convenient control, cost and improves the emulsion synthesis reaction system of product emulsion quality stability.
The utility model is achieved through the following technical solutions:
Emulsion synthesis reaction system, comprises emulsion synthesis reaction vessel, it is characterized in that: reactor discharge gate is connected with the dual stage filter apparatus of series connection, and wherein first order filter is solid impurity filter, and second level filter is that formaldehyde is removed filter.
Described first order filter has open bucket type material receiving port, and bucket type material receiving port is arranged at discharge gate lower end, and first order filter is bucket shape natural filtration device or press filtration filter.
Described second level filter comprises the stainless steel supporting network composition at cylindrical shell and cylindrical shell two ends, fills adsorbable formaldehyde the resin with formolite reaction removal formaldehyde in cylindrical shell.Described second level filter also comprises emulsion force (forcing) pump.
In above-mentioned reaction system, second level filter end also connects holding vessel by pipeline.
The utility model adopts series system that double-filtration treating apparatus is set, first the bucket type filter of first order filter is arranged under reactor discharge gate, the direct discharge of emulsion that reactor reaction generates enters bucket type filter, and the convenient product form of observing of bucket type filter is conducive to receive discharge emulsion simultaneously, bucket type filter is connected with second level filter by pipeline, second level filter is that a kind of volume is little, convenient and flexible operation, energy-conservation, efficiently, airtight work, the multipurpose that applicability is strong is eliminated formaldehyde equipment, second level filter adopts absorption and chemical reaction purifier, mainly contain cylindrical shell, the critical piece compositions such as potting resin and stainless steel supporting network, filtrate flows into second level filter by bucket type filter by pipeline, potting resin is contained in supporting network, Liquid Penetrant is crossed potting resin, the large space absorption formaldehyde of potting resin, chemical substance in potting resin and the formaldehyde generation chemical reaction in emulsion simultaneously, through this physics, chemical treating process, in emulsion, formaldehyde is eliminated, finally can obtain qualified filtrate.It is very convenient that second level filter is changed potting resin, after purification substantially without supplies consumption.In order to increase emulsion filter efficiency, can on the filter of the second level, increase emulsion force (forcing) pump, improve emulsion conveying capacity.
The utility model helpfulness: the conventional mode of production is owing to can not finely controlling, the formaldehyde index of product is fluctuation up and down usually, and the utility model adopts a kind of simple, and system and device easily and effectively absorbs the formaldehyde in emulsion, eliminate, and it is convenient to change resin; Employing native system is produced, and easy to operate, constant product quality, has removed unnecessary formaldehyde, more favourable to environmental protection.
Brief description of the drawings
Fig. 1 is the utility model reaction system structural representation.
In figure, the 1st, reactor, the 2nd, first order filter, the 3rd, second level filter, the 4th, finished product holding vessel, the 5th, discharge gate.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the utility model is further illustrated.Embodiment is used for illustrating the utility model, limits never in any form the utility model.
In conjunction with Fig. 1.
Emulsion synthesis reaction system, comprises emulsion synthesis reaction vessel 1, and reactor 1 discharge gate 5 is connected with the dual stage filter apparatus of series connection, and wherein first order filter 2 is solid impurity filters, and second level filter 3 is that formaldehyde is removed filter.
First order filter 2 has open bucket type material receiving port, and bucket type material receiving port is arranged at discharge gate 5 lower ends, and first order filter 2 is bucket shape natural filtration device or press filtration filter.
Second level filter 3 comprises the stainless steel supporting network composition at cylindrical shell and cylindrical shell two ends, fills adsorbable formaldehyde the resin with formolite reaction removal formaldehyde in cylindrical shell.
Second level filter 3 can also arrange emulsion force (forcing) pump.
Filter 3 ends in the second level also connect holding vessel 4 by pipeline.
The utility model adopts series system that double-filtration treating apparatus is set, first the bucket type filter of first order filter 2 is arranged on to reactor discharge gate 5 times, the direct discharge of emulsion that reactor reaction generates enters bucket type filter, and the convenient product form of observing of bucket type filter is conducive to receive discharge emulsion simultaneously, bucket type filter is connected with second level filter 3 by pipeline, second level filter 3 is that a kind of volume is little, convenient and flexible operation, energy-conservation, efficiently, airtight work, the multipurpose that applicability is strong is eliminated formaldehyde equipment, second level filter 3 adopts absorption and chemical reaction purifier, mainly contain cylindrical shell, the critical piece compositions such as potting resin and stainless steel supporting network, filtrate flows into second level filter 3 by bucket type filter by pipeline, potting resin is contained in supporting network, Liquid Penetrant is crossed potting resin, the large space absorption formaldehyde of potting resin, chemical substance in potting resin and the formaldehyde generation chemical reaction in emulsion simultaneously, through this physics, chemical treating process, in emulsion, formaldehyde is eliminated, finally can obtain qualified filtrate.It is very convenient that second level filter 3 is changed potting resin, after purification substantially without supplies consumption.In order to increase emulsion filter efficiency, can on second level filter 3, increase emulsion force (forcing) pump, improve emulsion conveying capacity.
The utility model reaction unit also comprises the supporting structures such as the agitating device, charging aperture, heating system of chemical reaction still routine.
Claims (4)
1. an emulsion synthesis reaction system, comprise emulsion synthesis reaction vessel (1), it is characterized in that: reactor (1) discharge gate (5) is connected with the dual stage filter apparatus of series connection, wherein first order filter (2) is solid impurity filter, second level filter (3) is that formaldehyde is removed filter, described second level filter (3) comprises the stainless steel supporting network composition at cylindrical shell and cylindrical shell two ends, fills adsorbable formaldehyde the resin with formolite reaction removal formaldehyde in cylindrical shell.
2. emulsion synthesis reaction system according to claim 1, it is characterized in that: described first order filter (2) has open bucket type material receiving port, bucket type material receiving port is arranged at discharge gate (5) lower end, and first order filter (2) is bucket shape natural filtration device or press filtration filter.
3. emulsion synthesis reaction system according to claim 1, is characterized in that: described second level filter (3) also comprises emulsion force (forcing) pump.
4. according to the emulsion synthesis reaction system described in claim 1 or 2 or 3, it is characterized in that: described second level filter (3) end also connects holding vessel (4) by pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320841873.6U CN203711014U (en) | 2013-12-19 | 2013-12-19 | Emulsion synthesis reaction system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320841873.6U CN203711014U (en) | 2013-12-19 | 2013-12-19 | Emulsion synthesis reaction system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203711014U true CN203711014U (en) | 2014-07-16 |
Family
ID=51150216
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320841873.6U Expired - Fee Related CN203711014U (en) | 2013-12-19 | 2013-12-19 | Emulsion synthesis reaction system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203711014U (en) |
-
2013
- 2013-12-19 CN CN201320841873.6U patent/CN203711014U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140716 Termination date: 20171219 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |