CN203710976U - Electronic distributing system of base material coating - Google Patents
Electronic distributing system of base material coating Download PDFInfo
- Publication number
- CN203710976U CN203710976U CN201420079061.7U CN201420079061U CN203710976U CN 203710976 U CN203710976 U CN 203710976U CN 201420079061 U CN201420079061 U CN 201420079061U CN 203710976 U CN203710976 U CN 203710976U
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- Prior art keywords
- chamber
- blender
- mixer
- pipeline
- electronic
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- Expired - Lifetime
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- 238000000576 coating method Methods 0.000 title claims abstract description 26
- 239000011248 coating agent Substances 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 title abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 239000000758 substrate Substances 0.000 claims description 18
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 16
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 239000011347 resin Substances 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 6
- 239000004973 liquid crystal related substance Substances 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 7
- 239000010985 leather Substances 0.000 description 16
- 239000000047 product Substances 0.000 description 9
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 239000002649 leather substitute Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
The utility model provides an electronic distributing system of a base material coating. The electronic distributing system comprises a plurality of raw material chambers, a mixer, metering equipment, solenoid valves, a distributing barrel and an electronic control unit, wherein the plurality of raw material chambers are used for storing various distributed materials of the base material coating by class; the mixer is connected with the plurality of raw material chambers through pipelines and used for receiving the distributed materials from the raw material cambers and mixing the same to produce the base material coating; the metering equipment is used for metering the distributed materials injected into the mixer; the solenoid valves are arranged on various pipelines which communicate all the raw material chambers with the mixer and used for opening and closing various pipelines; the distributing barrel is used for injecting the mixed base material coating and then supplying to a production line; and the electronic control unit is connected with the solenoid valves and the mixer through signal circuits and used for controlling the solenoid valves and the mixer to switch on and off. With the adoption of the system, the distributed base materials can be stored by class and automatically mixed as mass, and thus the distributing efficiency is greatly raised, and the problem of the quality fluctuation of the base material coating caused by the error of the number of the mixing components of the distributed materials in different batches can be effectively avoided.
Description
Technical field
The utility model relates to leather manufacture technology, more specifically, relates to a kind of electronic proportioning system of substrate coating.
Background technology
Along with population growth and application are expanded, the demand multiplication of the mankind to leather substance, a limited number of natural leathers can not meet this demand of people already.Through the continuous research and development of more than 20 years, synthetic leather all obtained increasing rapidly in product quality, kind or output.Its performance more and more approaches natural leather, and some performance even surpasses natural leather, has reached the degree of dividing with the true and false difficulty of natural leather, in the mankind's daily life in occupation of consequence very.Now, in the middle of interior decoration, sofa fabric, automotive trim, clothes, footwear and case and bag etc. leather goods, it is occupied that sizable share is synthesized leather, day by day obtains affirming of market.
PU leather belongs to high-end product in current artificial leather product.PU leather has the bundle superfine fibre structure similar to natural leather, it is very approaching in outward appearance and performance with natural leather after processing is processed, and at aspects such as mechanical strength, anti-chemical corrosivity, ventilative moisture absorption, resistance to deformations, be better than natural leather, it is that traditional artificial leather cannot be compared in pliability, rippability, durability degree, the performance made aspect face processing.The ventilative leather of wet method PU and superfine fibre base material have higher technology content, are the main development directions of synthetic leather manufacturing technology from now on.
Yet traditional PU leather process industry need to drop into more labour, belong to labor-intensive production, and working condition is relatively poor.Along with human cost increase and labourer require to improve to working environment, PU leather constantly rises to production line automation, intellectuality, high efficiency requirement in manufacturing, and requirement is optimized transformation to existing production line.
Base material (BASE) manufacture is an essential link during PU leather is produced, in the manufacture process of base material, need through coating process, wherein substrate coating kind is relatively single, mixing composition is comparatively fixing, on production line, consumption is very large, therefore people wish the batching of substrate coating to realize Electronic Control, to reach the object of saving human resources, enhance productivity and improve product quality.
Utility model content
For the demand of the prior art, the utility model provides a kind of electronic proportioning system of substrate coating, can be to the storage of classifying of base material batching, and automation in enormous quantities mixes, increase substantially the efficiency of batching, and effectively avoid batching because of the error that is mixed into component between different batches, the fluctuation of the product quality of bringing, the product quality of raising bass.
The electronic proportioning system of substrate coating described in the utility model, is characterized in that, comprising:
Several feed chamber, the various batchings of storing substrate coating for classifying;
Blender, connects respectively described several feed chamber by pipeline, for receiving batching from described feed chamber, and various batchings is mixed and is generated substrate coating;
Measuring equipment, measures for the batching to injecting mixer;
Magnetic valve, is arranged on each pipeline that is communicated with each feed chamber and blender, for opening and closing each pipeline;
Mixer, for injecting through the substrate coating after mixing to offer production line;
Electronic control unit, connects described magnetic valve and blender by signal line, for controlling the switching of each magnetic valve and blender.
Preferably, described feed chamber comprises mill base tank and DMF(dimethyl formamide) tank, and described mill base tank and DMF tank are via blender described in pipeline communication.Further preferably, on the pipeline of connection mill base tank, DMF tank and blender, flowmeter is set respectively as described measuring equipment.
Preferably, described feed chamber comprises resin chamber, wooden powder chamber and calcium carbonate chamber, and described resin chamber, wooden powder chamber and calcium carbonate chamber are via blender described in pipeline communication.Further preferably, be communicated with on the pipeline of described resin chamber, wooden powder chamber and calcium carbonate chamber and spiral weighing instrument be set as described measuring equipment.
Preferably, described electronic control unit disposes liquid crystal touch screen.
Preferably, in described blender, there is motor and agitating device.
The utility model is controlled the switching of each magnetic valve and blender by electronic control unit (ECU).According to the mixed proportion that sets each component, obtain the part by weight of the required heterogeneity of dissimilar bass, each component is successively by feed chamber, and the magnetic valve of flowing through, injects in the middle of the blender with function of measuring.When the amount of composition reaches preset value, by ECU, send the signal of telecommunication, close magnetic valve corresponding to this component, open the magnetic valve of next component, until all components interpolation is complete.Last ECU opens blender switch and carries out mix, injects mixer, for each production line after mixing completely.The utility model is by the storage of classifying of base material batching, and automation in enormous quantities mixes, to increase substantially the efficiency of batching, and effectively avoid the fluctuation of the product quality that batching brings because of the error that is mixed into component between different batches, improve the product quality of base material.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is the system architecture principle schematic according to the utility model embodiment;
Fig. 2 is the frame for movement schematic diagram according to the utility model embodiment.
The specific embodiment
In order to make those skilled in the art person understand better the technical solution of the utility model, and above-mentioned purpose of the present utility model, feature and advantage can be become apparent more, below in conjunction with embodiment and embodiment accompanying drawing, the utility model is described in further detail.
Entire system structure chart shown in Figure 1, the electronic proportioning system of substrate coating described in the utility model, comprising: several feed chamber 1, the various batchings of storing substrate coating for classifying; Each feed chamber 1, is uniformly mixed stored separately coating material to blender 4 by pipeline communication in pipeline is delivered to blender 4; On each pipeline that is communicated with each feed chamber 1 and blender 4, magnetic valve 2 is set, thereby opens and closes each pipeline, to start and stop transferring raw material; Blender 4 receives batching by pipeline from each feed chamber 1, and various batchings are mixed and generated substrate coating; In order to realize predetermined proportioning, the amount of batching that can be by 3 pairs of injecting mixers 4 of measuring equipment is measured; Mixer 5 is for injecting through the substrate coating after mixing to offer production line.ECU(electronic control unit) switching of 6 each magnetic valves 2 of control and blender 4.According to the mixed proportion that pre-sets each component, obtain the part by weight of the required heterogeneity of dissimilar bass, each component, successively by feed chamber 1 magnetic valve 2 of flowing through, after the metering by measuring equipment, flows in the middle of blender 4.When the amount of certain component reaches the value of setting in advance, by ECU6, send the signal of telecommunication, close the magnetic valve 2 of this component, open the magnetic valve 2 of next component, until all components interpolation is complete.Last ECU6 opens blender 4 switches and carries out mix, injects mixer 5, for each production line after mixing completely.
Fig. 2 is the frame for movement schematic diagram according to the utility model embodiment.As figure, described feed chamber comprises mill base tank 10 and DMF(dimethyl formamide) tank 11, and described mill base tank 10 and DMF tank 11 are via blender described in pipeline communication 4, under the control of ECU6, controlling magnetic valve 2 opens, the flowmeter 31 that DMF and mill base flow through as measuring equipment according to the parameter of setting measures, and then injecting mixer 4.Described feed chamber also comprises resin chamber 12, wooden powder chamber 13 and calcium carbonate chamber 14, and described resin chamber 12, wooden powder chamber 13 and calcium carbonate chamber 14 enter described blender 4 via pipeline after being weighed by the spiral weighing instrument 32 as measuring equipment according to the parameter of setting.In described blender 4, there is motor and agitating device, above raw material can be uniformly mixed and become substrate coating.
According to production line technology demand, be Guarantee control system reliability of operation and stability, it is master controller that ECU6 can select PLC, completes the control function to native system.The configurable liquid crystal touch screen of ECU6 is as human-computer interaction device, thereby can select quickly and easily control model, setting and change control parameter, monitoring system running status, real-time display system fault.
Visible, the utility model is by the storage of classify of base material batching, and automation mixing in enormous quantities, will increase substantially the efficiency of batching, and effectively avoid the fluctuation of the product quality that batching brings because of the error that is mixed into component between different batches, improve the product quality of base material.
This use is novel can also be applied in miscellaneous equipment; Size and quantity in more than describing are only all informative, and those skilled in the art can select suitable application size according to actual needs, and do not depart from scope of the present utility model.Protection domain of the present utility model is not limited to this, is anyly familiar with those skilled in the art in the technical scope that the utility model discloses, and the variation that can expect easily or replacement, within all should being encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain that claim was defined.
Claims (7)
1. an electronic proportioning system for substrate coating, is characterized in that, comprising:
Several feed chamber, the various batchings of storing substrate coating for classifying;
Blender, connects respectively described several feed chamber by pipeline, for receiving batching from described feed chamber, and various batchings is mixed and is generated substrate coating;
Measuring equipment, measures for the batching to injecting mixer;
Magnetic valve, is arranged on each pipeline that is communicated with each feed chamber and blender, for opening and closing each pipeline;
Mixer, for injecting through the substrate coating after mixing to offer production line;
Electronic control unit, connects described magnetic valve and blender by signal line, for controlling the switching of each magnetic valve and blender.
2. electronic proportioning system according to claim 1, is characterized in that, described feed chamber comprises mill base tank and DMF tank, and described mill base tank and DMF tank are via blender described in pipeline communication.
3. electronic proportioning system according to claim 2, is characterized in that, on the pipeline of connection mill base tank, DMF tank and blender, flowmeter is set respectively as described measuring equipment.
4. electronic proportioning system according to claim 3, is characterized in that, described feed chamber comprises resin chamber, wooden powder chamber and calcium carbonate chamber, and described resin chamber, wooden powder chamber and calcium carbonate chamber are via blender described in pipeline communication.
5. electronic proportioning system according to claim 4, is characterized in that, is communicated with on the pipeline of described resin chamber, wooden powder chamber and calcium carbonate chamber and spiral weighing instrument is set as described measuring equipment.
6. electronic proportioning system according to claim 5, is characterized in that, described electronic control unit disposes liquid crystal touch screen.
7. electronic proportioning system according to claim 6, is characterized in that, has motor and agitating device in described blender.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420079061.7U CN203710976U (en) | 2014-02-24 | 2014-02-24 | Electronic distributing system of base material coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420079061.7U CN203710976U (en) | 2014-02-24 | 2014-02-24 | Electronic distributing system of base material coating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203710976U true CN203710976U (en) | 2014-07-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420079061.7U Expired - Lifetime CN203710976U (en) | 2014-02-24 | 2014-02-24 | Electronic distributing system of base material coating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203710976U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104369282A (en) * | 2014-09-26 | 2015-02-25 | 安徽安利合成革股份有限公司 | Large-scale efficient automatic batching system |
| CN104826538A (en) * | 2015-04-09 | 2015-08-12 | 厦门派鼎自动化设备有限公司 | Automatic integration equipment used for paint production |
| CN105233731A (en) * | 2015-11-17 | 2016-01-13 | 重庆市渝派农产品开发有限公司 | Dried tofu stirring device with automatic feeding function |
| CN105496783A (en) * | 2015-12-15 | 2016-04-20 | 浙江健牌机械科技有限公司 | Automatic syrup preparation and conveying tank |
| CN112957979A (en) * | 2021-02-22 | 2021-06-15 | 无锡励远智能装备有限公司 | New material mixing feed proportioning system |
-
2014
- 2014-02-24 CN CN201420079061.7U patent/CN203710976U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104369282A (en) * | 2014-09-26 | 2015-02-25 | 安徽安利合成革股份有限公司 | Large-scale efficient automatic batching system |
| CN104369282B (en) * | 2014-09-26 | 2016-08-17 | 安徽安利材料科技股份有限公司 | A kind of extensive efficiently automatic batching system |
| CN104826538A (en) * | 2015-04-09 | 2015-08-12 | 厦门派鼎自动化设备有限公司 | Automatic integration equipment used for paint production |
| CN104826538B (en) * | 2015-04-09 | 2017-04-05 | 厦门派鼎自动化设备有限公司 | For the automation integrated equipment of paint production |
| CN105233731A (en) * | 2015-11-17 | 2016-01-13 | 重庆市渝派农产品开发有限公司 | Dried tofu stirring device with automatic feeding function |
| CN105496783A (en) * | 2015-12-15 | 2016-04-20 | 浙江健牌机械科技有限公司 | Automatic syrup preparation and conveying tank |
| CN112957979A (en) * | 2021-02-22 | 2021-06-15 | 无锡励远智能装备有限公司 | New material mixing feed proportioning system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140716 |