CN203703578U - Dry grease system capable of implementing grease automatically and distributing grease quantity freely - Google Patents
Dry grease system capable of implementing grease automatically and distributing grease quantity freely Download PDFInfo
- Publication number
- CN203703578U CN203703578U CN201320867185.7U CN201320867185U CN203703578U CN 203703578 U CN203703578 U CN 203703578U CN 201320867185 U CN201320867185 U CN 201320867185U CN 203703578 U CN203703578 U CN 203703578U
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- Prior art keywords
- oil
- grease
- valve
- drier
- drier oil
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- Expired - Fee Related
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- 239000004519 grease Substances 0.000 title claims abstract description 42
- 238000009826 distribution Methods 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims description 33
- 230000008901 benefit Effects 0.000 claims description 26
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 5
- 230000003749 cleanliness Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 3
- 238000007443 liposuction Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000002153 concerted effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000019771 cognition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Transformer Cooling (AREA)
Abstract
The utility model relates to a dry grease system capable of implementing grease automatically and distributing grease quantity freely. The dry grease system is characterized by comprising a device base and a device body fixed on the base, wherein the device body is connected with a connection rubber hose through a transporting pipeline, a device exhaust valve and a globe valve; the connection rubber hose is connected with a pneumatic triple through a pipeline and a control valve; the dry grease system also comprises a pneumatic grease implementing pump, a pipeline safety valve and a distribution and grease implementing valve; the pneumatic grease implementing pump is connected with a dry grease implementing pump and a dry grease accumulator through the pipeline safety valve and the distribution and grease implementing valve; the other end of the distribution and grease implementing valve is connected with a dry grease accumulator control unit and a dry grease implementing pump control unit. Through the device, grease implementing and free grease quantity distribution for dry gas station grease barrels are realized conveniently and fast, unnecessary intermediate distributor links are reduced, the cleanliness of the system is fully met, a lot of human resources are saved, and the device configuration is simple.
Description
Technical field
The utility model relates to a kind of drier oil system, and particularly one can automatically be implemented repairing and freely distribute oil quantity drier oil system
,belong to mechanical lubrication field.
Background technique
Along with the fast development of domestic iron and steel enterprises, resource contradiction is day by day serious, and metallurgical industry is in earning a profit, also can only improve constantly product yield, quality requirement thereupon, in order to fall cost, the maintenance of machinery has also been proposed to more and more higher requirement, the good lubrication of equipment plays vital effect at this, production practices and a large amount of scientific achievements prove, suitable gives oil mass in not only can effectively improving the machinery life-span, can also greatly save supplies expenses.Before this technology is implemented, original technology is mostly from filling with interior grease being injected in the oil-storing barrel of concentrating drier oil station of bucket of grease by dry oil pump, be exactly to adopt in a drier oil tank that can hold larger volume in addition, by the manually oil-storing barrel repairing to concentrated drier oil station of executive component of pneumatic pump and so on, finally by drier oil station, grease is assigned to each oil-feeding points by specific assigned device, that that a kind of repairing mode all will slattern a large amount of lubricant greases, reason is: because lubricant grease has higher viscosity, mobility is poor, often in region certain around liposuction pump, can reach effective absorption ability, once exceed after the oil absorption of the interior liquid level of the casing of this limit or appearance lower than liposuction pump own, the Fuel Tanking Unit of original barrel cage and so on, pump class executive component is all greases of its internal memory can not be drawn in the oil-storing barrel of drier oil, will inevitably cause thus unnecessary waste.If adopt manually labor cleaning from barreled class oil conservator, have again two problems: 1, labor cleaning need to slattern a large amount of human resources; 2, labor cleaning's grease can be brought unnecessary impurity in operation process, cause the secondary pollution of system, in sum, design and a set ofly can automatically implement the system of repairing and freely distribute oil quantity minimizing intermediate distributor link to become necessary, and retrieve by Chinese patent, do not find patent like associated class.
Model utility content
The utility model is just for the technical problem existing in prior art, provide a kind of simple in structure, easy to operate can automatically implement repairing and freely distribute oil quantity drier oil system, by this device, can facilitate, carry out efficiently the repairing of drier oil station oil-storing barrel and freely distribute oil quantity, thereby reduce unnecessary intermediate distributor link, in fully meeting the turbidity test of system, a large amount of human resources are also saved, this equipment configuration is simple, maintainable strong, maintenance is little, operation and cost of labor are very low, and reliable, thereby reach effective reduction post worker's labor intensity.
To achieve these goals, the technical solution of the utility model is as follows, one can automatically be implemented repairing and freely distribute oil quantity drier oil system, it is characterized in that, described drier oil system comprises device pedestal, be fixed on the device body on base, described device body is by conveyance conduit, device outlet valve, stop valve and be connected and be connected with sebific duct, described connection with sebific duct by pipeline, control valve connection pneumatic triple piece; Described drier oil system also comprises pneumatic oil compensating pump, Piping Safety Valves, distribution benefit fat valve, described pneumatic oil compensating pump is mended fat valve by Piping Safety Valves, distribution and is connected drier oil benefit fat pump and drier oil oil conservator, and described distribution is mended the other end connection drier oil oil conservator controlling component and the drier oil of fat valve and mended fat pump controlling component.
As a kind of improvement of the present utility model, described device body comprises external hood apparatus external jointing, device the first sealing, device the second sealing, device the 3rd sealing, device the 4th sealing, equilibrium block, equilibrium block bottom surface, described device first seals, installs the second sealing and is arranged near device connecting head, the 3rd sealing of described device, device the 4th sealing are arranged on the middle and upper part of device body, are provided with air and drier oil grease in device in described device body.
As a kind of improvement of the present utility model, described equilibrium block is arranged in the cavity of device body, and described equilibrium block bottom surface is middle convex structure.Reduce the area of contact of equilibrium block and lower chamber, and can play good centering effect; Middle convex structure makes equilibrium block in supplementary along with grease, has downward making a concerted effort, and plays and stablizes centering effect.
As a kind of improvement of the present utility model, described pneumatic triple piece comprises oil sprayer, the reduction valve of three linked piece and the filter of three linked piece of three linked piece.
As a kind of improvement of the present utility model, control valve comprises controls gas ball valve and control selector valve.
As a kind of improvement of the present utility model, described drier oil is mended fat pump controlling component and is set to drier oil benefit fat pump relief valve.
As a kind of improvement of the present utility model, described drier oil oil conservator controlling component comprises the benefit fat control valve of drier oil oil conservator, and drier oil oil conservator control limit.
As a kind of improvement of the present utility model, described device first seals, installs the second sealing, device the 3rd seals, installs the 4th sealing and is the sealing of " O " type.
As a kind of improvement of the present utility model, the upper end of described device body is also provided with hanger, adopts cylindrical outer shape, and intermediate section is provided with recessed step, and described device hanger 1 is arranged on the side of device, is convenient to lifting.
With respect to prior art, the beneficial effects of the utility model are as follows: (1) this technological scheme, in meeting the turbidity test of system, is saved a large amount of human resources; (2) equipment configuration is simple, and maintainable strong, maintenance is little, and operation and cost of labor are very low, and reliable, thereby reaches effective reduction post worker's labor intensity; (3) this technological scheme can be saved a large amount of greases, conventional oil supplement method, in the grease tank of each barreled, each repairing all will cause approximately 1/4 grease to slattern later, according to every barrel of 3000 yuan of calculating, often supplement one barrel of drier oil grease and all will lose 750 yuan, general large 1 year needs of steel rolling mill use approximately 300 barrels of left and right of drier oil, cause direct economic loss more than 200,000 yuan; (4) this device can be promoted the use of in all metallurgy industries, and utilization has a extensive future.Owing to having increased gravitational equilibrium piece in this case, make under oil tank cavity pressure under the acting in conjunction of air inlet and equilibrium block counterweight, ducted pressure under a stable pressure, in the time implementing oil-feeding points repairing fat, can effectively be accomplished the isobaric flow output that waits all the time.
Accompanying drawing explanation
Fig. 1 is system layout of the present invention;
Fig. 2 apparatus structure schematic diagram of the present invention;
Fig. 3 is benefit fat pump structure simplified schematic diagram of the present invention;
Fig. 4 is benefit fat pump control end structural representation sketch of the present invention;
In figure:
1-device pedestal; 2-device body; 3-conveyance conduit; 4-device outlet valve; 5-stop valve; 6-connection sebific duct; 7-device control feed channel; 8-controls gas ball valve; 9-control selector valve; The oil sprayer of 10-three linked piece; The reduction valve of 11-three linked piece; The filter of 12-three linked piece; 13-source of the gas; 14-drier oil is mended fat pump; 15-drier oil oil conservator; 16-pneumatic oil compensating pump; 17-Piping Safety Valves; 18-distributes benefit fat valve; The benefit fat control valve of 19-drier oil oil conservator; 20-1, the control of 20-2-drier oil oil conservator are spacing; 21-drier oil is mended fat pump relief valve; 22-reversing control valve; 23-1,23-2-drier oil are mended fat pump discharge pipeline; 24-device jointing; 25-device first seals; 26-device second seals; Air in 27-device; 28-equilibrium block; 29-drier oil grease; The 3rd sealing of 30-device; The 4th sealing of 31-device; 32-equilibrium block bottom surface; 33-hanger; 34-oil out port; 35-mends fat pump outer cover; 36-oil-feed interface; 37-liposuction passage outer cover; 38-grease absorbing port; 39-spring.
Embodiment
In order to deepen, to understanding and cognition of the present utility model, below in conjunction with the drawings and specific embodiments, the utility model to be made further instructions and introduced.
embodiment 1:
Referring to Fig. 1, one can automatically be implemented repairing and freely distribute oil quantity drier oil system, described drier oil system comprises device pedestal 1, be fixed on the device body 2 on base, described device body is by conveyance conduit 3, device outlet valve 4, stop valve 5 is connected with sebific duct 6 with being connected, described connection is passed through pipeline with sebific duct 6, control valve connects pneumatic triple piece, described drier oil system also comprises pneumatic oil compensating pump 16, Piping Safety Valves 17, distribute and mend fat valve 18, described pneumatic oil compensating pump is by Piping Safety Valves 17, distribute benefit fat valve 18 to connect drier oil and mend fat pump 14 and drier oil oil conservator 15, the other end that fat valve 18 is mended in described distribution connects drier oil oil conservator controlling component and drier oil benefit fat pump controlling component.Described device pedestal 1 adopts flat-bottom structure, and adopts the form of welding to be connected with device.
embodiment 2:
Referring to Fig. 2, as a kind of improvement of the present utility model, described device body comprises external hood apparatus external jointing 24, device the first sealing 25, device the second sealing 26, device the 3rd sealing 30, device the 4th sealing 31, equilibrium block 28, equilibrium block bottom surface 32, described device first seals 25, device the second sealing 26 is arranged near device connecting head, the 3rd sealing 30 of described device, device the 4th sealing 31 are arranged on the middle and upper part of device body, are provided with air 27 and drier oil grease in device in described device body.In described device, air 27 pressure are 0.6～1.0Mpa.All the other structures are identical with embodiment 1 with advantage.
embodiment 3:
Referring to Fig. 2, as a kind of improvement of the present utility model, described equilibrium block 28 is arranged in the cavity of device body, and described equilibrium block 28 bottom surfaces are middle convex structure.In order to reduce the area of contact of equilibrium block and lower chamber, and can play good centering effect; Middle convex structure makes equilibrium block in supplementary along with grease, has downward making a concerted effort, and plays and stablizes centering effect.All the other structures are identical with embodiment 1 with advantage.
embodiment 4:
Referring to Fig. 1, as a kind of improvement of the present utility model, described pneumatic triple piece comprises oil sprayer 10, the reduction valve 11 of three linked piece and the filter 12 of three linked piece of three linked piece.All the other structures are identical with embodiment 1 with advantage.
embodiment 5:
Referring to Fig. 1, as a kind of improvement of the present utility model, control valve comprises to be controlled gas ball valve 8 and controls with selector valve 9.All the other structures are identical with embodiment 1 with advantage.
embodiment 6:
Referring to Fig. 1, as a kind of improvement of the present utility model, described drier oil is mended fat pump controlling component and is set to drier oil benefit fat pump relief valve 21.All the other structures are identical with embodiment 1 with advantage.
embodiment 7:
Referring to Fig. 1, as a kind of improvement of the present utility model, described drier oil oil conservator controlling component comprises the control valve 19 for benefit fat of drier oil oil conservator, and drier oil oil conservator control limit 20-1,20-2.All the other structures are identical with embodiment 1 with advantage.
embodiment 8:
Referring to Fig. 2, as a kind of improvement of the present utility model, described device first seals 25, device the second sealing 26, device the 3rd sealing 30, device the 4th sealing 31 are the sealing of " O " type.All the other structures are identical with embodiment 1 with advantage.
embodiment 9:
Referring to Fig. 3, as a kind of improvement of the present utility model, the upper end of described device body is also provided with hanger 33, adopts cylindrical outer shape, and intermediate section is provided with recessed step, and described device hanger 1 is arranged on the side of device, is convenient to lifting.All the other structures are identical with embodiment 1 with advantage.
Referring to Fig. 1-Fig. 4, the working procedure of the technical program is as follows:
One is automatically distributed supply and is freely distributed oil quantity drier oil system and device, is provided with benefit fat pump in benefit fat bucket, automatically distributes supply to adopt with the following method:
1,, in the situation that device is failure to actuate, the equilibrium block of body interior is in a metastable equinoctial point;
2, pressurized air is by pneumatic triple piece, pipeline inletting device top
3, in the upper cavity of equilibrium block isolation, compressed air pressure acts on the upper-end surface of equilibrium block;
4, equilibrium block decides the position in its device body because of the amount of cavity of resorption grease;
5, when there is repairing, cavity of resorption volume diminishes, and equilibrium block can, under the acting in conjunction of deadweight, epicoele air pressure and cavity of resorption suction, move downward, until another equinoctial point;
6, this timer is as the storage of air and grease, so that distribute to the many bearings in the machine of next complexity under pilot pressure as required, provides for a long time constant controlled lubricating grease, until again mend fat in device;
Native system can also directly be received in drier oil station by mending fat pump in addition, implements repairing spacing control of oil level control carrying by drier oil station arrangement to drier oil station.
Referring to Fig. 1, compressed air gas source 13 is from pneumatic three, connection part 10,11,12 is also controlled feed channel 7 and is entered into the suction port at device 2 tops by device, be connected to device body 2 inside, act on the upper-end surface of equilibrium block 28, originally, in device 2, do not mend in the situation of fat, the grease buoyancy three-phase equilibrium of 2 lower chambers is conducted oneself with dignity, installed to compressed air pressure, equilibrium block 28, and equilibrium block 28 also also can be in relatively static state in an equilibrium position; In the time that needs are implemented repairing to oil-feeding points, manual unlocking air operated reversing valve 9, and open oil-feeding points ball valve 18 simultaneously, under gravity acting in conjunction due to the air pressure constant and equilibrium block, when opening degree one timing of ball valve 18, also certain by the cavity of resorption grease pressure of equilibrium block, thus guarantee that equilibrium block rate of descent is certain, within the unit time, can keep like this its used up volume certain, make the interior flow by ball valve 18 of unit time certain.Thereby freely distribute oil quantity according to required oil mass, and when closing after ball valve 18, equilibrium block can be parked in a new equinoctial point, wait for again and opening.
In the time freely distributing oil quantity to mend fat, first open to distribute and mend fat valve 18, be delivered to each dry oil lubrication point by pipe in line, again in this process, can use pneumatic oil compensating pump 16 to load at a distance, in the time of short distance repairing, device inner equilibrium piece 28 is by the free dispense pressure of deadweight and flow, the proportional relation of time and flow, drier oil oil conservator 15 oil levels that configure when system are when low, signal is sent in the low spacing meeting of drier oil oil conservator control spacing 20-1, now pneumatic triple piece outlet air operated reversing valve 9 and solenoid directional control valve 19 obtain electric, mending fat pump 16 works, because drier oil grease viscosity is large, under the acting in conjunction of pressurized air and equilibrium block 28, greatly increase the oil suction effect of mending fat pump 16, grease reaches in drier oil oil conservator 15 by mending fat pump 16 and solenoid directional control valve 19, to 15 repairings of drier oil oil conservator, along with mending the continuity of fat process, in drier oil station, liquid level is constantly rising until the high spacing signal that sends of the full 20-2 of liquid level, now pneumatic triple piece outlet air operated reversing valve 9 and solenoid directional control valve 19 dead electricity, wait for the fat process of next time mending.
The utility model can also combine at least one and embodiment 1 in technical characteristics described in embodiment 2,3,4,5,6,7,8,9, forms new mode of execution.
It should be noted that above-described embodiment is only preferred embodiment of the present utility model; be not used for limiting protection domain of the present utility model; being equal to replacement or substituting of having done on the basis of the above all belongs to protection domain of the present utility model, and protection domain of the present utility model is as the criterion with claims.
Claims (9)
1. can automatically implement repairing and freely distribute oil quantity drier oil system for one kind, it is characterized in that, described drier oil system comprises device pedestal, be fixed on the device body on base, described device body is by conveyance conduit, device outlet valve, stop valve and be connected and be connected with sebific duct, described connection with sebific duct by pipeline, control valve connection pneumatic triple piece; Described drier oil system also comprises pneumatic oil compensating pump, Piping Safety Valves, distribution benefit fat valve, described pneumatic oil compensating pump is mended fat valve by Piping Safety Valves, distribution and is connected drier oil benefit fat pump and drier oil oil conservator, and described distribution is mended the other end connection drier oil oil conservator controlling component and the drier oil of fat valve and mended fat pump controlling component.
2. one according to claim 1 can automatically be implemented repairing and freely distribute oil quantity drier oil system, it is characterized in that, described device body comprises external hood apparatus external jointing, device the first sealing, device the second sealing, device the 3rd sealing, device the 4th sealing, equilibrium block, equilibrium block bottom surface, described device first seals, installs the second sealing and is arranged near device jointing, the 3rd sealing of described device, device the 4th sealing are arranged on the middle and upper part of device body, are provided with air and drier oil grease in device in described device body.
3. one according to claim 2 can automatically be implemented repairing and freely distribute oil quantity drier oil system, it is characterized in that, described equilibrium block is arranged in the cavity of device body, and described equilibrium block bottom surface is middle convex structure.
4. can automatically implement repairing and freely distribute oil quantity drier oil system according to the one described in claim 1 or 2 or 3, it is characterized in that, described pneumatic triple piece comprises oil sprayer, the reduction valve of three linked piece and the filter of three linked piece of three linked piece.
5. can automatically implement repairing and freely distribute oil quantity drier oil system according to the one described in claim 1 or 2 or 3, it is characterized in that, control valve comprises controls gas ball valve and control selector valve.
6. can automatically implement repairing and freely distribute oil quantity drier oil system according to the one described in claim 1 or 2 or 3, it is characterized in that, described drier oil is mended fat pump controlling component and is set to drier oil benefit fat pump relief valve.
7. can automatically implement repairing and freely distribute oil quantity drier oil system according to the one described in claim 1 or 2 or 3, it is characterized in that, described drier oil oil conservator controlling component comprises the benefit fat control valve of drier oil oil conservator, and drier oil oil conservator control limit.
8. can automatically implement repairing and freely distribute oil quantity drier oil system according to the one described in claim 2 or 3, it is characterized in that, described device first seals, installs the second sealing, device the 3rd seals, installs the 4th sealing and is the sealing of " O " type.
9. can automatically implement repairing and freely distribute oil quantity drier oil system according to the one described in claim 1 or 2 or 3, it is characterized in that, the upper end of described device body is also provided with hanger, adopt cylindrical outer shape, intermediate section is provided with recessed step, described device hanger is arranged on the side of device, is convenient to lifting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320867185.7U CN203703578U (en) | 2013-12-26 | 2013-12-26 | Dry grease system capable of implementing grease automatically and distributing grease quantity freely |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320867185.7U CN203703578U (en) | 2013-12-26 | 2013-12-26 | Dry grease system capable of implementing grease automatically and distributing grease quantity freely |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203703578U true CN203703578U (en) | 2014-07-09 |
Family
ID=51054020
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320867185.7U Expired - Fee Related CN203703578U (en) | 2013-12-26 | 2013-12-26 | Dry grease system capable of implementing grease automatically and distributing grease quantity freely |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203703578U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110645464A (en) * | 2018-06-26 | 2020-01-03 | 联合汽车电子有限公司 | Trace oil control device and oil coating tool |
-
2013
- 2013-12-26 CN CN201320867185.7U patent/CN203703578U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110645464A (en) * | 2018-06-26 | 2020-01-03 | 联合汽车电子有限公司 | Trace oil control device and oil coating tool |
| CN110645464B (en) * | 2018-06-26 | 2021-08-17 | 联合汽车电子有限公司 | Trace oil control device and oil coating tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 |