CN203697203U - Slurry pouring and forming device - Google Patents
Slurry pouring and forming device Download PDFInfo
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- CN203697203U CN203697203U CN201420062802.0U CN201420062802U CN203697203U CN 203697203 U CN203697203 U CN 203697203U CN 201420062802 U CN201420062802 U CN 201420062802U CN 203697203 U CN203697203 U CN 203697203U
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Abstract
The utility model provides a slurry pouring and forming device which can prevent pores of a porosity layer of a pouring mould from being blocked and prevent the permeation efficiency of the pouring mould from being lowered. Particularly, the slurry pouring and forming device (1) is provided with a forming station (8) injecting slurry into the pouring mould (4) with the porosity layer (42) and carrying out forming on a formed body (6), a mould releasing station (10) enabling the formed body to be separated from the pouring mould, a moving unit capable of moving the pouring mould between the forming station and the mould releasing station, an angle control unit, and an air supply part conveying air to the inclined pouring mould after mould releasing, wherein the angle control unit is used for carrying out multi-stage control on angles, from a horizontal angle of the pouring mould when being arranged in a horizontal mode to an inclined angle of the pouring mould when being arranged in an inclined mode.
Description
Technical field
The utility model relates to a kind of slurry casting building mortion, relates in particular to a kind of slurry casting building mortion that casting slip forms in the manufacturing process of sanitary ceramics device.
Background technology
In the past, in the slurry casting building mortion using in the manufacturing process of the sanitary ceramics device of closet or washing water tank etc., for example known device as described in Patent Document 1, it possesses: forming station, by mud is flow into casting mold, and the moisture in mud is discharged to casting mold outside, thereby is attached to the forming face of casting mold and is formed into body; And demoulding station, this formed body is departed from from casting mold.
In addition, in existing slurry casting building mortion, for example, use the casting mold of being recorded as patent documentation 2, it possesses: the porous layer being made up of the resin of epoxy etc.; And be connected with this porous layer and middle dead circuit that liquid, gas pass through.In such casting mold, on forming station, only make the moisture penetration in mud also discharge to outside by porous layer, the unnecessary mud of discharge after adhering to of regulation finishes carries out the demoulding on demoulding station.
Patent documentation 1: the Unexamined Patent 3-69305 of Japan communique
Patent documentation 2: the JP 2002-172611 of Japan communique
But, in above-mentioned existing slurry casting building mortion, there is following problem, be shaped owing to repeating slurry casting with same casting mold, therefore the particulate in mud stops up the pore of porous layer, causes the infiltration Efficiency Decreasing of casting mold.
And, if the infiltration efficiency of casting mold so reduces, also exist moisture fully not discharge and likely adhere to the problem of bad grade.
Utility model content
So the utility model carries out for the problem that solves above-mentioned prior art, its object is to provide a kind of slurry casting building mortion, can prevent that the pore of the porous layer of casting mold from stopping up, and can prevent the infiltration Efficiency Decreasing of casting mold.
In order to reach above-mentioned purpose, the utility model is a kind of slurry casting building mortion, it is characterized by, and has: forming station, by mud flow into possess the casting mold of porous layer and form body be shaped; Demoulding station, makes described formed body depart from from described casting mold; Mobile unit can move described casting mold between described forming station and demoulding station; Angle control module, carries out multistage control to the angle of the described casting mold till the level angle configuring with flat-hand position from the described casting mold angle of inclination that extremely described casting mold configures with inclination attitude with respect to described flat-hand position; And air supply portion, carry air to the casting mold of the inclination after the described demoulding.
In the utility model forming like this, due to during casting mold after finishing at stripping process turns back to forming station from demoulding station, the pore that carries out the porous layer by casting mold is discharged to moisture the dehydration procedure in the forming face of casting mold, the pore that therefore can prevent the porous layer of casting mold stops up, and can prevent the infiltration Efficiency Decreasing of casting mold.In addition, because the angle that makes casting mold by angle control module tilts, even be therefore for example formed with the forming face of the casting mold of the complicated shape of recess etc., the moisture producing in dehydration procedure also can not be trapped in the forming face of casting mold, can be discharged from.And, while turning back to forming station due to casting mold after stripping process finishes from demoulding station, can promptly be transitioned into next forming process, therefore can enhance productivity.
In the utility model, preferred described air supply portion is the carrier pipe that is connected in described casting mold.
According to slurry casting building mortion of the present utility model, can prevent that the pore of the porous layer of casting mold from stopping up, can prevent the infiltration Efficiency Decreasing of casting mold.
Accompanying drawing explanation
Fig. 1 is the side view that represents the related slurry casting building mortion of an embodiment of the present utility model.
Fig. 2 is the schematic diagram that is illustrated in the casting mold using in the related slurry casting building mortion of an embodiment of the present utility model.
Symbol description
1-slurry casting building mortion; 2-stand; 4-casting mold; 6-formed body; 8-forming station; 10-demoulding station; 12-guide rail; 12a-forming station side rails; 12b-demoulding station side rails; 14-is mobile trolley used; 16-upper and lower air cylinders; 18-piston rod; 20-hangs bracket; 22-base plate; The framework that 24-forming station is used; 24a-pars intermedia; 26-tiltable cylinder (angle control module); The base end part of 26a-tiltable cylinder; The body of 26b-tiltable cylinder; The bar portion of 26c-tiltable cylinder; The downside top ends of the bar portion of 26d-tiltable cylinder; 28-beam; 28a-hinge part; 30-bracket; 32-patrix; 34-counterdie; 36-shaping casting space; 38-injection pipe arrangement; 40-spoil disposal pipe arrangement; 42-porous layer; 44-mold materials supporting layer; 46-pore; 48-carrier pipe; 50-forming face; The framework that the forming station of A-upright state is used; The framework that the forming station of B-heeling condition is used; The current of the pore of the porous layer of the casting mold in C-forming process; The current of the pore of the porous layer of the casting mold in D-dehydration procedure.
The specific embodiment
Below, with reference to accompanying drawing, the related slurry casting building mortion of an embodiment of the present utility model is described.
First, Fig. 1 is the side view that represents the related slurry casting building mortion of an embodiment of the present utility model.
As shown in Figure 1, the related slurry casting building mortion 1 of an embodiment of the present utility model is the device that carries out slurry casting shaping in the manufacturing process of the sanitary ceramics device of closet or wash basin etc., possesses forming station 8, it is configured in the front side of stand 2, is shaped to injecting mud and form body 6 in casting mold 4.In addition, at the rear side of this forming station 8, dispose the demoulding station 10 that the formed body 6 being shaped is departed from from casting mold 4 on forming station 8.
Next, between forming station 8 and demoulding station 10, on stand 2, be provided with the upwardly extending guide rail 12 in front and back, along these guide rails 12 be provided with can on fore-and-aft direction, move back and forth mobile trolley used 14.Carry out the die change operation of forming process or casting mold 4 on forming station 8 time, this mobile trolley used 14 along guide rail 12 forwards (forming station 8 sides) mobile, carry out stripping process on demoulding station 10 time, this mobile trolley used 14 along guide rail 12 rearward (demoulding station 10 sides) mobile.
In addition, on mobile trolley used 14, be provided with at the upwardly extending upper and lower air cylinders 16 of upper and lower.This upper and lower air cylinders 16 possesses the piston rod 18 at upper and lower upward sliding, is linked with the suspension bracket 20 of supporting casting die 4 in the lower end of this piston rod 18.
Thus, move back and forth between forming station 8 and demoulding station 10 by mobile trolley used 14, thereby casting mold 4 can move back and forth between forming station 8 and demoulding station 10, on each station 8,10, can carry out up and down with the up and down interlock of piston rod 18 simultaneously.
Next, forming station 8 possesses the framework 24 that forming station is used, and the framework 24 that forming station is used possesses the base plate 22 of configuration casting mold 4, is provided with the tiltable cylinder 26 that framework 24 is tilted by stretching in the longitudinal direction in this framework 24.This tiltable cylinder 26 possesses: body 26b, comprise the base end part 26a that is attached at rotationally the hinge part 28a being arranged on beam 28, and beam 28 extends on fore-and-aft direction above slurry casting building mortion 1; And the 26c of bar portion, with respect to this body, 26b is scalable in the longitudinal direction.In addition, the top ends 26d of the downside of the 26c of bar portion is linked to the pars intermedia 24a of the framework 24 of using at the upwardly extending forming station of upper and lower rotationally by bracket 30.
And, between forming station 8 and demoulding station 10 on the upwardly extending guide rail 12 in front and back, the forming station side rails 12a that is configured in forming station 8 sides is arranged as follows, can separate with the demoulding station side rails 12b that is configured in demoulding station 10 sides, and be one with the framework 24 that forming station is used.
Under the state extending to greatest extent at the 26c of bar portion of tiltable cylinder 26, the framework 24 that forming station is used is the state A in the upwardly extending setting of upper and lower in entirety, and casting mold 4 is in being disposed at the level angle of framework 24 with flat-hand position.In addition, the state indentation of the 26c of bar portion of tiltable cylinder 26 from extending to greatest extent, become the heeling condition B of the integral inclination of framework 24, about forming station side rails 12a and casting mold 4, also be integratedly with framework 24, casting mold 4 is in being disposed at the angle of inclination of framework 24 with the posture tilting.
At this, in the present embodiment, using the size of the angle [alpha] of the framework of using in the forming station of upright state A 24 and the size of level angle that is configured in the casting mold 4 in the framework 24 in this state A as 0 degree, by tiltable cylinder 26 is moved, control in the scope of the size of the angle [alpha] of the framework 24 that thereby the forming station of the state B tilting with respect to upright state A can be used till being greater than 0 degree and 90 degree, about the size at the angle of inclination of the casting mold 4 in the framework 24 being configured in this state B, also can in the scope till being greater than 0 degree and 90 degree, carry out multistage control.
And, about the size of the framework 24 that makes forming station use by the action of tiltable cylinder 26 and the angle of casting mold 4 in heeling condition, according to the behaviour in service of the each operation in the dehydration procedure carrying out after a series of forming processes, stripping process or the stripping process that are undertaken by slurry casting building mortion 1 (carrying out aftermentioned), in the magnitude range of the angle till being greater than 0 degree and 90 degree, can carry out multistage control to larger angle from less angle, also can carry out multistage control to less angle from larger angle simultaneously.
Next, Fig. 2 is the schematic diagram that is illustrated in the casting mold using in the related slurry casting building mortion of an embodiment of the present utility model.
As shown in Figure 2, casting mold 4 possesses patrix 32 and the counterdie 34 of forming shaped face, by they are carried out mould assembling and are pressed, thereby is formed with shaping casting space 36 in the inside of these patrixes 32 and counterdie 34.Be connected with respectively at this shaping casting space 36: inject with pipe arrangement 38, in the forming process of forming station 8, supply with mud (sending mud); And pipe arrangement 40 for spoil disposal, will flow into shaping casting space 36 and unnecessary mud (unnecessary mud) discharge (spoil disposal) with pipe arrangement 38 from injection.
In addition, these patrixes 32 and counterdie 34 have respectively: porous layer 42, is made up of the resin of epoxy etc.; Mold materials supporting layer 44, for supporting this porous layer 42; Pore 46, passes through thereby be formed on liquid, gas in porous layer 42; And carrier pipe 48, be connected and connect outside with this pore 46.After pressurized, flow into as required shaping casting space 36 when interior when injecting with the mud in pipe arrangement 38, reduced pressure by pore 46, the pore 46 by patrix 32 with the porous layer 42 of counterdie 34, only has the moisture penetration discharge in mud.And, in Fig. 2, roughly represent the current of the pore 46 of the porous layer 42 of the casting mold 4 in forming process by arrow C.
And, to becoming the adhering to after end of forming face 50 of adherence of mud fluid face, when unnecessary mud is discharged with pipe arrangement 40 from spoil disposal, discharge to the forming face 50 of counterdie 34 at the forced air that makes moisture be brought by the carrier pipe 48 from being connected in counterdie 34 by the pore 46 of the porous layer 42 of counterdie 34 after the stipulated time, and in the time that the forced air that counterdie 34 is made from patrix 32 separates moisture brought by the carrier pipe 48 from being connected in patrix 32 by the pore 46 of the porous layer 42 of patrix 32 is discharged to the forming face 50 of patrix 32, the formed body 6 being formed in shaping casting space 36 departs from from patrix 32 and counterdie 34 respectively, thereby end stripping process.
Next, during after stripping process finishes, casting mold 4 turns back to forming station 8 from demoulding station 10, carry out following dehydration procedure, the liquid such as moisture is discharged to the forming face 50 of casting mold 4 by the forced air of bringing from carrier pipe 48 by the pore 46 of the porous layer 42 of casting mold 4.Thus, can prevent that the pore 46 of the porous layer 42 of casting mold 4 from stopping up, can prevent the infiltration Efficiency Decreasing of casting mold 4.And, in Fig. 2, roughly represent the current of the pore 46 of the porous layer 42 of the casting mold 4 in dehydration procedure with arrow D.
In addition, in the time carrying out dehydration procedure, about the pressure of the forced air of the pore 46 of the porous layer 42 that passes through casting mold 4 of bringing from carrier pipe 48, both can be to carry out with the identical pressure of the pressure of the forced air when carrying out stripping process, can be also to carry out with greater or lesser pressure.
And, in dehydration procedure, due to the action of tiltable cylinder 26, the heeling condition B of framework 24 in integral inclination as shown in Figure 1, casting mold 4 with respect to flat-hand position with inclined at inclination angles.Thus, even be formed with the forming face 50 of the casting mold 4 of the complicated shape of recess etc., the moisture producing in dehydration procedure also can not be trapped in the forming face 50 of casting mold 4, can be discharged from.
In addition, on casting mold 4, spray the air jet injection unit of air jet and be provided with air jet injection portion (not shown) as the forming face 50 to casting mold 4 in dehydration procedure, in dehydration procedure, even if for example moisture retention, also can be by being sprayed air jet and discharge to outside to the forming face 50 of casting mold 4 by this air jet injection portion (not shown) in the forming face 50 of casting mold 4 of complicated shape that is formed with recess etc.
According to the related slurry casting building mortion 1 of an above-mentioned embodiment of the present utility model, due to during casting mold 4 after finishing at stripping process turns back to forming station 8 from demoulding station 10, the pore 46 that carries out the porous layer 42 by casting mold 4 is discharged to moisture the dehydration procedure in the forming face 50 of casting mold 4, the pore 46 that therefore can prevent the porous layer 42 of casting mold 4 stops up, and can prevent the infiltration Efficiency Decreasing of casting mold 4.In addition, while turning back to forming station 8 due to casting mold after stripping process finishes 4 from demoulding station 10, can promptly be transitioned into next forming process, therefore can enhance productivity.
In addition, the slurry casting building mortion 1 related according to present embodiment, owing at the pore 46 of the porous layer 42 by casting mold 4, moisture being discharged to while carrying out dehydration procedure in the forming face 50 of casting mold 4, by tiltable cylinder 26, the angle of casting mold 4 is tilted, even be therefore for example formed with the forming face 50 of the casting mold 4 of the complicated shape of recess etc., the moisture producing in dehydration procedure also can not be trapped in the forming face 50 of casting mold, can be discharged from.Thereby, while turning back to forming station 8 due to casting mold after stripping process finishes 4 from demoulding station 10, can promptly be transitioned into next forming process, therefore can enhance productivity.
And, the slurry casting building mortion 1 related according to present embodiment, even due in dehydration procedure for example moisture retention in the forming face 50 of casting mold 4 of complicated shape that is formed with recess etc., also can be by spraying air jet and discharge to outside to the forming face 50 of casting mold 4 by air jet injection portion (not shown), therefore can promptly be transitioned into next forming process, can enhance productivity.
Claims (2)
1. a slurry casting building mortion, is characterized by,
Have: forming station, by mud flow into possess the casting mold of porous layer and form body be shaped;
Demoulding station, makes described formed body depart from from described casting mold;
Mobile unit can move described casting mold between described forming station and demoulding station;
Angle control module, carries out multistage control to the angle of the described casting mold till the level angle configuring with flat-hand position from the described casting mold angle of inclination that extremely described casting mold configures with inclination attitude with respect to described flat-hand position;
And air supply portion, carry air to the casting mold of the inclination after the described demoulding.
2. slurry casting building mortion according to claim 1, is characterized by, and described air supply portion is the carrier pipe that is connected in described casting mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420062802.0U CN203697203U (en) | 2014-02-12 | 2014-02-12 | Slurry pouring and forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420062802.0U CN203697203U (en) | 2014-02-12 | 2014-02-12 | Slurry pouring and forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203697203U true CN203697203U (en) | 2014-07-09 |
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ID=51047697
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420062802.0U Expired - Fee Related CN203697203U (en) | 2014-02-12 | 2014-02-12 | Slurry pouring and forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203697203U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107073744A (en) * | 2014-11-03 | 2017-08-18 | 卡伊利兹控股有限公司 | Manufacture method, by this method manufactured insulation molding part and the mold for manufacturing insulation molding part using this method of insulation molding part |
-
2014
- 2014-02-12 CN CN201420062802.0U patent/CN203697203U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107073744A (en) * | 2014-11-03 | 2017-08-18 | 卡伊利兹控股有限公司 | Manufacture method, by this method manufactured insulation molding part and the mold for manufacturing insulation molding part using this method of insulation molding part |
| CN107073744B (en) * | 2014-11-03 | 2022-01-11 | 卡伊利兹控股有限公司 | Method for producing an insulating molded part and insulating molded part produced by said method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20190212 |
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| CF01 | Termination of patent right due to non-payment of annual fee |