CN203696402U - Engine belt automatic assembly machine - Google Patents
Engine belt automatic assembly machine Download PDFInfo
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- CN203696402U CN203696402U CN201420087596.9U CN201420087596U CN203696402U CN 203696402 U CN203696402 U CN 203696402U CN 201420087596 U CN201420087596 U CN 201420087596U CN 203696402 U CN203696402 U CN 203696402U
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- belt
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- bearing
- mainboard
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Abstract
The utility model relates to an engine belt automatic assembly machine. A control system is electrically connected with a first sensor, a second sensor, a third sensor, a fourth sensor, a fifth sensor, an operation control panel and a power transmission system. The operation control panel is fixed at the top of a main board, the first sensor is fixed on the main board, the second sensor is fixed on the right side of the middle of the main board, handle operation systems are fixed on two sides of the lower portion of the main board, the power transmission system is fixed on the lower portion of the main board, a belt locator is fixed at the bottom of the main board, the third sensor is fixed on the lower portion of the handle operation system on the right side, the fourth sensor is fixed on the lower portion of the handle operation system on the left side, the fifth sensor is fixed on the left side of the middle of the main board, a first belt wheel location mechanism is fixed in the middle of the main board, and a second belt wheel location mechanism is fixed on the left side of the top of the main board. The engine belt automatic assembly machine is high in assembly speed and accurate in belt assembly position, effectively ensures assembly quality, can reduce labor intensity of workers, and reduces belt damage.
Description
Technical field
The utility model relates to a kind of dynamo belt assembling device, is specifically related to a kind of dynamo belt automatic assembling machine.
Background technology
Current in automobile manufacture industry, the belt assembling field of the bent axle of automobile engine, compressor, motor, water pump, power-assisted steering pump, the assembly method of belt is all to assemble by manual frock, as the belt between the crank wheel of engine, compressor wheels conventionally; Belt assembling between the crank wheel of engine, water pump wheel, power-assisted steering pump, compressor wheels.
The shortcoming of this assembly method: need twice hand assembled, be first assembling speed slow, secondly assembly tooling damage fast, belt distortion is large, belt easy damaged, labor strength are large, has been not suitable with current high-quality, high efficiency, fast pace production requirement.This assembly method in assembling process owing to being hand assembled, can not on each belt pulleys such as compressor pulley, water pump pulley, motor pulley, settle positioning tool, therefore in assembling process, just likely occur once in a while that belt assembles situation not in place or damage belt.1), if occur that belt assembles situation not in place, operating personnel just only have the number of turns that increases rotating pulley, or inversion belt takes turns to make belt dress along putting in place.Will increase the productive temp time, can make production line temporarily pause when serious if increase the number of turns of rotating pulley.If inversion belt is taken turns, problem is just more serious, can cause that like this engine crankshaft timing angle changes, and impacts engine quality.2), if there is the situation of damage belt, just trouble more of problem, at this moment just needs with changing belt, will use the longer time, and thing must make production line temporarily pause, and in the process of belt, also can damage belt pulley under prizing, and problem is also quite serious.
Utility model content
The purpose of this utility model is to provide a kind of dynamo belt automatic assembling machine, assemble the wall scroll belt of engine or two bar belts of engine are to be all once seated, assembling speed is fast, and on the belt pulley position corresponding with engine, there is positioner on assembly machine of the present utility model, belt rigging position is accurate, has effectively ensured assembly quality, can alleviate labor strength, reduce the damage of belt, increase work efficiency.
In order to achieve the above object, the utility model has following technical scheme:
A kind of dynamo belt automatic assembling machine of the present utility model, comprises operation control panel, sensor one, sensor two, lever operated system, power drive system, belt locator, sensor three, sensor four, sensor five, belt pulley detent mechanism one, belt pulley detent mechanism two, mainboard, control system, described control system respectively with sensor one, sensor two, sensor three, sensor four, sensor five, operation control panel, power drive system electrical connection, described operation control panel is fixed on the top of mainboard, sensor one is fixed on mainboard and is positioned at the bottom of operation control panel, whether sensor one is in place for detection of dynamo belt, sensor two is fixed on the right side, middle part of mainboard, whether sensor two is working properly for detection of power drive system, lever operated system is fixed on the both sides of mainboard bottom, power drive system is fixed on the bottom of mainboard, belt locator is fixed on the bottom of mainboard, belt locator is for the tram between location engine belt and engine power-assisted steering pump belt pulley, sensor three is fixed on the bottom of the lever operated system on right side, sensor four is fixed on the bottom of the lever operated system in left side, sensor five is fixed on the left side, middle part of mainboard, sensor five is for detection of dynamo belt tram, belt pulley detent mechanism one is fixed on the middle part of mainboard, belt pulley detent mechanism two is fixed on mainboard top left side.
Wherein, described lever operated system comprises handle, handle arms, linkage, fixed mechanism, detent mechanism, and described handle is connected with handle arms, and handle arms is connected with linkage, and linkage is connected with fixed mechanism, and fixed mechanism is connected with detent mechanism.
Wherein, described power drive system comprises belt calibration disc, belt calibration disc seat, calibration disc holder, bearing, mount pad, shell, motor, shaft joint, flower keyboard, splined shaft, described belt calibration disc is connected with belt calibration disc seat, belt calibration disc seat is connected with calibration disc holder, splined shaft respectively with belt calibration disc, belt calibration disc seat, calibration disc holder connects, flower keyboard is connected with splined shaft, bearing is connected with calibration disc holder, shaft joint is connected with calibration disc holder, motor is connected with shaft joint, shell is fixed on the periphery of motor, mount pad is fixed on the periphery of bearing.
Wherein, described belt pulley detent mechanism one comprises belt positioning disk, bearing one, bearing two, fixed axis, and described fixed axis is connected with bearing one, bearing two respectively, and bearing one, bearing two are connected with belt positioning disk.
Wherein, described belt pulley detent mechanism two comprises belt locating wheel, bearing three, installation shaft, and described installation shaft is connected with bearing three, and bearing three is connected with belt locating wheel.
Wherein, on described operation control panel, be provided with start button, total stop button, run indicator, malfunction indicator lamp, power supply indicator.
The utility model has the advantage of:
The utility model assembles the wall scroll belt of engine or two bar belts of engine are to be all once seated, assembling speed is fast, and on the belt pulley position corresponding with engine, there is positioner on assembly machine of the present utility model, belt rigging position is accurate, effectively ensure assembly quality, can alleviate labor strength, reduce the damage of belt, increase work efficiency.
Brief description of the drawings
Fig. 1 is the utility model general structure schematic diagram;
Fig. 2 is the utility model operation control panel schematic diagram;
Fig. 3 is the lever operated system schematic of the utility model;
Fig. 4 is the utility model power drive system schematic diagram;
Fig. 5 is the utility model belt pulley detent mechanism one schematic diagram;
Fig. 6 is the utility model belt pulley detent mechanism two schematic diagrames;
In figure: 1, operation control panel; 2, sensor one; 3, sensor two; 4, lever operated system; 5, sensor three; 6, power drive system; 7, belt locator; 8, sensor four; 9, sensor five; 10, belt pulley detent mechanism one; 11, belt pulley detent mechanism two; 12, mainboard; 13, total stop button; 14, start button; 15, run indicator; 16, power supply indicator; 17, malfunction indicator lamp; 18, detent mechanism; 19, fixed mechanism; 20, handle arms; 21, linkage; 22, handle; 1-1, belt calibration disc; 2-1, belt calibration disc seat; 3-1, calibration disc holder; 4-1, bearing; 5-1, mount pad; 6-1, shell; 7-1, motor; 8-1, shaft joint; 9-1, flower keyboard; 10-1, splined shaft; 1-2, belt positioning disk; 2-2, bearing one; 3-2, bearing two; 4-2 fixed axis; 1-3, belt locating wheel; 2-3, bearing three; 3-3, installation shaft.
Detailed description of the invention
Following examples are used for illustrating the utility model, but are not used for limiting scope of the present utility model.
Referring to Fig. 1～6, a kind of dynamo belt automatic assembling machine of the present utility model, by operation control panel, sensor one, sensor two, lever operated system, power drive system, belt locator, sensor three, sensor four, sensor five, belt pulley detent mechanism one, belt pulley detent mechanism two, mainboard, composition of the control system, described control system respectively with sensor one, sensor two, sensor three, sensor four, sensor five, operation control panel, power drive system electrical connection, described operation control panel is fixed on the top of mainboard, sensor one is fixed on mainboard and is positioned at the bottom of operation control panel, whether sensor one is in place for detection of dynamo belt, sensor two is fixed on the right side, middle part of mainboard, whether sensor two is working properly for detection of power drive system, lever operated system is fixed on the both sides of mainboard bottom, power drive system is fixed on the bottom of mainboard, belt locator is fixed on the bottom of mainboard, belt locator is for the tram between location engine belt and engine power-assisted steering pump belt pulley, sensor three is fixed on the bottom of the lever operated system on right side, whether sensor three is correct for detection of detent mechanism position in the lever operated system in right side, sensor four is fixed on the bottom of the lever operated system in left side, whether sensor four is correct for detection of detent mechanism position in left side handle operating system, sensor five is fixed on the left side, middle part of mainboard, sensor five is for detection of dynamo belt tram, belt pulley detent mechanism one is fixed on the middle part of mainboard, one effect of belt pulley detent mechanism is by engine water pump wheel location, dynamo belt to be positioned on accurate location, belt pulley detent mechanism two is fixed on mainboard top left side, two effects of belt pulley detent mechanism are by engine compressor wheel location, dynamo belt to be positioned on accurate location.
Described lever operated system comprises handle, handle arms, linkage, fixed mechanism, detent mechanism, and described handle is connected with handle arms, and handle arms is connected with linkage, and linkage is connected with fixed mechanism, and fixed mechanism is connected with detent mechanism.Lever operated system grips the utility model for operator, and the utility model and engine are fastened on to assigned position.Only have when the utility model and engine relative position are when correct, sensor three, sensor 44 just send signal, and the utility model could start.
Described power drive system comprises belt calibration disc, belt calibration disc seat, calibration disc holder, bearing, mount pad, shell, motor, shaft joint, flower keyboard, splined shaft, described belt calibration disc is connected with belt calibration disc seat, belt calibration disc seat is connected with calibration disc holder, splined shaft respectively with belt calibration disc, belt calibration disc seat, calibration disc holder connects, flower keyboard is connected with splined shaft, bearing is connected with calibration disc holder, shaft joint is connected with calibration disc holder, motor is connected with shaft joint, shell is fixed on the periphery of motor, mount pad is fixed on the periphery of bearing.The power source of power drive system can be that compressed air can be also safety power supply, and motor, by shaft coupling, flower keyboard, splined shaft, reaches power on belt calibration disc.
Described belt pulley detent mechanism one comprises belt positioning disk, bearing one, bearing two, fixed axis, and described fixed axis is connected with bearing one, bearing two respectively, and bearing one, bearing two are connected with belt positioning disk.
Described belt pulley detent mechanism two comprises belt locating wheel, bearing three, installation shaft, and described installation shaft is connected with bearing three, and bearing three is connected with belt locating wheel.
On described operation control panel, be provided with start button, total stop button, run indicator, malfunction indicator lamp, power supply indicator.Operator presses left and right start button, and the utility model is at once worked to load onto engine completely and test dynamo belt to dynamo belt and stopped to qualified position.
When the utility model operation:
1) dynamo belt is positioned in dynamo belt wheel location.
2) hold lever operated system of the present utility model, the utility model is positioned on engine.
3) as figure bis-, both hands are pressed start button, and the each system of the utility model is rotated, and dynamo belt is turned on each belt pulley tram.And stop after detecting dynamo belt correct position by each sensor.If dynamo belt malposition, system is rotated further, and now because have detent mechanism on each belt pulley, system rotation can not exceed three and turn, and overall process can not exceed 15 seconds.
4) take the utility model away, dynamo belt has assembled.
As mentioned above, just can realize comparatively fully the utility model.The foregoing is only comparatively reasonably embodiment of the present utility model; protection domain of the present utility model includes but are not limited to: this, and those skilled in the art is any to change and include within the utility model comprises scope based on unsubstantiality sex change in technical solutions of the utility model.
Claims (5)
1. a dynamo belt automatic assembling machine, is characterized in that: comprise operation control panel, sensor one, sensor two, lever operated system, power drive system, belt locator, sensor three, sensor four, sensor five, belt pulley detent mechanism one, belt pulley detent mechanism two, mainboard, control system, described control system respectively with sensor one, sensor two, sensor three, sensor four, sensor five, operation control panel, power drive system electrical connection, described operation control panel is fixed on the top of mainboard, sensor one is fixed on mainboard and is positioned at the bottom of operation control panel, whether sensor one is in place for detection of dynamo belt, sensor two is fixed on the right side, middle part of mainboard, whether sensor two is working properly for detection of power drive system, lever operated system is fixed on the both sides of mainboard bottom, power drive system is fixed on the bottom of mainboard, belt locator is fixed on the bottom of mainboard, belt locator is for the tram between location engine belt and engine power-assisted steering pump belt pulley, sensor three is fixed on the bottom of the lever operated system on right side, sensor four is fixed on the bottom of the lever operated system in left side, sensor five is fixed on the left side, middle part of mainboard, sensor five is for detection of dynamo belt tram, belt pulley detent mechanism one is fixed on the middle part of mainboard, belt pulley detent mechanism two is fixed on mainboard top left side.
2. a kind of dynamo belt automatic assembling machine according to claim 1, it is characterized in that: described lever operated system comprises handle, handle arms, linkage, fixed mechanism, detent mechanism, described handle is connected with handle arms, handle arms is connected with linkage, linkage is connected with fixed mechanism, and fixed mechanism is connected with detent mechanism.
3. a kind of dynamo belt automatic assembling machine according to claim 1, it is characterized in that: described power drive system comprises belt calibration disc, belt calibration disc seat, calibration disc holder, bearing, mount pad, shell, motor, shaft joint, flower keyboard, splined shaft, described belt calibration disc is connected with belt calibration disc seat, belt calibration disc seat is connected with calibration disc holder, splined shaft respectively with belt calibration disc, belt calibration disc seat, calibration disc holder connects, flower keyboard is connected with splined shaft, bearing is connected with calibration disc holder, shaft joint is connected with calibration disc holder, motor is connected with shaft joint, shell is fixed on the periphery of motor, mount pad is fixed on the periphery of bearing.
4. a kind of dynamo belt automatic assembling machine according to claim 1, it is characterized in that: described belt pulley detent mechanism one comprises belt positioning disk, bearing one, bearing two, fixed axis, described fixed axis is connected with bearing one, bearing two respectively, and bearing one, bearing two are connected with belt positioning disk.
5. a kind of dynamo belt automatic assembling machine according to claim 1, is characterized in that: described belt pulley detent mechanism two comprises belt locating wheel, bearing three, installation shaft, described installation shaft is connected with bearing three, and bearing three is connected with belt locating wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420087596.9U CN203696402U (en) | 2014-02-28 | 2014-02-28 | Engine belt automatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420087596.9U CN203696402U (en) | 2014-02-28 | 2014-02-28 | Engine belt automatic assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203696402U true CN203696402U (en) | 2014-07-09 |
Family
ID=51046901
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420087596.9U Expired - Fee Related CN203696402U (en) | 2014-02-28 | 2014-02-28 | Engine belt automatic assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203696402U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022151179A1 (en) * | 2021-01-14 | 2022-07-21 | Abb Schweiz Ag | Apparatus and method for assembling flexible ring-shaped workpiece |
-
2014
- 2014-02-28 CN CN201420087596.9U patent/CN203696402U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022151179A1 (en) * | 2021-01-14 | 2022-07-21 | Abb Schweiz Ag | Apparatus and method for assembling flexible ring-shaped workpiece |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20150228 |
|
| EXPY | Termination of patent right or utility model |