CN203695430U - Novel steel ball sorting machine - Google Patents

Novel steel ball sorting machine Download PDF

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Publication number
CN203695430U
CN203695430U CN201320825415.3U CN201320825415U CN203695430U CN 203695430 U CN203695430 U CN 203695430U CN 201320825415 U CN201320825415 U CN 201320825415U CN 203695430 U CN203695430 U CN 203695430U
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CN
China
Prior art keywords
steel ball
roller
unit
vibrating
rails
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201320825415.3U
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Chinese (zh)
Inventor
范军
伍于成
李斌强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHONGSHAN QIANRUN PRECISION STEEL BALL MANUFACTURING Co Ltd
Original Assignee
ZHONGSHAN QIANRUN PRECISION STEEL BALL MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by ZHONGSHAN QIANRUN PRECISION STEEL BALL MANUFACTURING Co Ltd filed Critical ZHONGSHAN QIANRUN PRECISION STEEL BALL MANUFACTURING Co Ltd
Priority to CN201320825415.3U priority Critical patent/CN203695430U/en
Application granted granted Critical
Publication of CN203695430U publication Critical patent/CN203695430U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a novel steel ball sorting machine, which comprises a feeding unit, a roller sorting unit, a vibrating batching unit and a photoelectric shorting unit. The feeding unit with large capacity and high vibration power is arranged outside a base and used for receiving steel balls to be inspected and feeding the steel balls to the roller sorting unit, and the vibrating batching unit for auxiliary feeding is arranged between the roller sorting unit and the photoelectric sorting unit to ensure that the steel balls can smoothly pass through the entire steel ball inspection passage of the steel ball sorting machine, so that the occurrence of the blockage phenomenon can be reduced; moreover, because both the capacity and vibration power of the vibrating batching unit are smaller and lower than the capacity and vibration power of the feeding unit and the feeding unit with greater vibration amplitude is arranged outside the base, vibration amplitude can be prevented from being excessive to cause the vibration of the steel balls or cameras on an inspection guideway assembly to affect the image-shooting effect of the cameras and decrease the inspection accuracy of the photoelectric sorting unit, consequently, the efficiency and precision of steel ball sorting are ensured, the occurrence of the misjudgment phenomenon is reduced, and waste is reduced.

Description

Novel steel ball grading machine
Technical field
The utility model relates to Novel steel ball grading machine.
Background technology
In the time of production microminiature steel ball, in production management and control and actual manual operation, have larger uncertain factor, so at present manufacturer issues in client's finished product steel ball and has the inevitably phenomenon such as batch mixing and mixed specification, when particularly in the end product approaches finished product, sneak into the steel ball of same diameter or different materials size, if desired avoid and select, need a large amount of artificial and time to complete, it is the steel ball separation system of CN201210426493.6 and the patent of invention of method for separating thereof that applicant has the patent No. in application on October 31st, 2012, in this patented technology, steel ball separation system is by tilting lose passage and steel ball deadweight release, use in reality, because the own wt of steel ball is little, often there is the phenomenon of stifled ball.
Summary of the invention
In order to overcome the deficiencies in the prior art, the utility model provides Novel steel ball grading machine
The utility model solves the technical scheme that its technical problem adopts:
Novel steel ball grading machine, comprising:
One pay-off, this pay-off comprises stand and the vibrating device in stand is set, is provided with a charging tray on described vibrating device;
One roller selecting device, this roller selecting device is arranged on a pedestal, and receive steel ball from charging tray, it comprises the roller group of at least one group, described roller group comprises a pair of mutual correspondence the gapped roller of tool, and this gap is increased gradually by end to the end of roller group of roller group, and at gap location corresponding to steel ball size, roller discharging opening is set;
One vibration proportioner, described vibration proportioner is arranged on pedestal, and it comprises a fine motion vibrating device and is arranged on the vibrating disk on fine motion vibrating device, and described vibrating disk receives steel ball from the certified products discharging opening of roller selecting device;
One photoelectricity selecting device, this photoelectricity selecting device receives steel ball from vibrating disk, it comprises the ball selector structure that detects set of rails, at least one group of camera assembly, the image analysis system corresponding with detecting set of rails and be arranged on detection set of rails end, and described camera assembly comprises that at least one is arranged on the video camera that detects set of rails side and can make a video recording to the steel ball detecting in set of rails.
Described roller group is arranged on a roller support, disposes the device of rotation driving that can drive roller to rotate on described roller support.
The charging tray volume of the vibrating disk volumetric ratio pay-off of described vibration proportioner is little, and the Oscillation Amplitude of fine motion vibrating device is less than the Oscillation Amplitude of vibrating device.
Described ball selector structure is a high pressure spray valve, by this high pressure spray valve detection set of rails of underproof steel ball can being blown off.
The beneficial effects of the utility model are: Novel steel ball grading machine, comprise: a pay-off, one roller selecting device, one vibration proportioner, one photoelectricity selecting device, the pay-off that is provided with larger capacity and oscillation power outside pedestal needs the steel ball of inspection transporting steel balls to roller selecting device for receiving, between roller selecting device and photoelectricity selecting device, configure the vibration proportioner of auxiliary feeding, guarantee in the whole steel ball sense channel of beneficiation machine of steel ball, what steel ball homomergic flow was smooth passes through, reduce the generation of clogging, and the capacity of this vibration proportioner and oscillation power are all little compared with pay-off, the pay-off of larger vibration amplitude is placed in outside pedestal, the amplitude that prevents vibration is excessive and make to produce vibration at the steel ball or the video camera that detect in set of rails, affect the effect of video camera photographic images, reduce the inspection precision of photoelectricity selecting device, thereby guarantee efficiency and precision that steel ball sorts, reduce the generation of misjudgment phenomenon, cut the waste.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the schematic diagram of roller selecting device selecting device of the present utility model;
Fig. 3 is the schematic diagram of photoelectricity selecting device of the present utility model.
The specific embodiment
Referring to figs. 1 through Fig. 3, Fig. 1 to Fig. 3 is the structural representation of a specific embodiment of the utility model, as shown in the figure, Novel steel ball grading machine, comprise: a pay-off 1, a roller selecting device 2, a vibration proportioner 3, a photoelectricity selecting device 4, described pay-off 1 comprises stand 11 and the vibrating device 12 in stand 11 is set, is provided with a charging tray 13 on described vibrating device 12.
As shown in the figure, described roller selecting device 2 is arranged on a pedestal 9, and receive steel ball from charging tray 13, it comprises the roller group of a group, described roller group comprises a pair of mutual correspondence the gapped roller 21 of tool, and this gap is increased gradually by end to the end of roller group of roller group, and at gap location corresponding to steel ball size, roller discharging opening 22 is set, described roller group is arranged on a roller support 23, on described roller support 23, dispose the device of rotation driving 24 that can drive roller 21 to rotate, can sub-elect the steel ball of various outer diameter by this roller selecting device 2, and steel ball qualified external diameter is delivered to vibration proportioner 3 by discharging opening 22.
As shown in the figure, described vibration proportioner 3 is arranged on pedestal 9, it comprises a fine motion vibrating device 31 and is arranged on the vibrating disk 32 on fine motion vibrating device 31, described vibrating disk 32 receives steel ball from the certified products discharging opening 22 of roller selecting device 2, little at charging tray 13 volumes of vibrating disk 32 volumetric ratio pay-offs 1 that vibrate proportioner 3 described in the utility model, and the Oscillation Amplitude of fine motion vibrating device 31 is less than the Oscillation Amplitude of vibrating device 12.
As shown in the figure, described photoelectricity selecting device 4 receives steel ball from vibrating disk 32, it comprises detection set of rails 41, one group of camera assembly corresponding with detecting set of rails 41, image analysis system, and be arranged on the ball selector structure 44 that detects set of rails 41 ends, described camera assembly comprises that two are arranged on the video camera 42 that detects set of rails 41 sides and can make a video recording to the steel ball detecting in set of rails 41, described ball selector structure 44 is a high pressure spray valve, the image that image analysis system can be taken according to video camera 42 judges whether the surface of steel ball exists defect, if find defect by high pressure spray valve by underproof steel ball blow off detect set of rails 41 remake recovery, qualified steel ball falls into freely to certified products recovering tray.
The utility model, the pay-off 1 that is provided with larger capacity and oscillation power outside pedestal 9 needs the steel ball of inspection transporting steel balls to roller selecting device 2 for receiving, between roller selecting device 2 and photoelectricity selecting device 4, configure the vibration proportioner 3 of auxiliary feeding, guarantee in the whole steel ball sense channel of beneficiation machine of steel ball, what steel ball homomergic flow was smooth passes through, reduce the generation of clogging, and the capacity of this vibration proportioner 3 and oscillation power are all little compared with pay-off, the pay-off 1 of larger vibration amplitude is placed in outside pedestal 9, the amplitude that prevents vibration is excessive and make to produce vibration at the steel ball or the video camera that detect in set of rails 41, affect the effect of video camera photographic images, reduce the inspection precision of photoelectricity selecting device 4, thereby guarantee efficiency and precision that steel ball sorts, reduce the generation of misjudgment phenomenon, cut the waste.
Above better enforcement of the present utility model is illustrated; certainly; the utility model can also adopt form different from the embodiment described above; the conversion being equal to that those of ordinary skill in the art do under the prerequisite without prejudice to spirit of the present invention or accordingly change, all should belong in protection domain of the present utility model.

Claims (4)

1. Novel steel ball grading machine, is characterized in that: comprising:
One pay-off (1), this pay-off (1) comprises stand (11) and the vibrating device (12) in stand (11) is set, is provided with a charging tray (13) on described vibrating device (12);
One roller selecting device (2), this roller selecting device (2) is arranged on a pedestal (9), and receive steel ball from charging tray (13), it comprises the roller group of at least one group, described roller group comprises a pair of mutual correspondence the gapped roller of tool (21), and this gap is increased gradually by end to the end of roller group of roller group, and at gap location corresponding to steel ball size, roller discharging opening (22) is set;
One vibration proportioner (3), described vibration proportioner (3) is arranged on pedestal (9), it comprises a fine motion vibrating device (31) and is arranged on the vibrating disk (32) on fine motion vibrating device (31), and described vibrating disk (32) receives steel ball from the certified products discharging opening (22) of roller selecting device (2);
One photoelectricity selecting device (4), this photoelectricity selecting device (4) receives steel ball from vibrating disk (32), it comprises the ball selector structure (44) that detects set of rails (41), at least one group of camera assembly, the image analysis system corresponding with detecting set of rails (41) and be arranged on detection set of rails (41) end, and described camera assembly comprises that at least one is arranged on the video camera (42) that detects set of rails (41) side and can make a video recording to the steel ball detecting in set of rails (41).
2. Novel steel ball grading machine according to claim 1, is characterized in that: it is upper that described roller group is arranged on a roller support (23), disposes the device of rotation driving (24) that can drive roller (21) to rotate on described roller support (23).
3. Novel steel ball grading machine according to claim 1, it is characterized in that: charging tray (13) volume of vibrating disk (32) the volumetric ratio pay-off (1) of described vibration proportioner (3) is little, and the Oscillation Amplitude of fine motion vibrating device (31) is less than the Oscillation Amplitude of vibrating device (12).
4. Novel steel ball grading machine according to claim 1, is characterized in that: described ball selector structure (44) is a high pressure spray valve, underproof steel ball can be blown off and be detected set of rails (41) by this high pressure spray valve.
CN201320825415.3U 2013-12-13 2013-12-13 Novel steel ball sorting machine Expired - Lifetime CN203695430U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320825415.3U CN203695430U (en) 2013-12-13 2013-12-13 Novel steel ball sorting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320825415.3U CN203695430U (en) 2013-12-13 2013-12-13 Novel steel ball sorting machine

Publications (1)

Publication Number Publication Date
CN203695430U true CN203695430U (en) 2014-07-09

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CN201320825415.3U Expired - Lifetime CN203695430U (en) 2013-12-13 2013-12-13 Novel steel ball sorting machine

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CN (1) CN203695430U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104101302A (en) * 2014-08-05 2014-10-15 宁国市宁武耐磨材料有限公司 Steel ball quality detection device
CN104162516A (en) * 2014-08-26 2014-11-26 无锡明珠钢球有限公司 Steel ball screening machine
CN104190634A (en) * 2014-08-15 2014-12-10 宁波百加百测控设备有限公司 Steel ball surface defect detection sorting equipment
CN104209282A (en) * 2014-08-29 2014-12-17 河南鸣海铸业有限公司 Full-automatic sorting machine of steel shots
CN105598038A (en) * 2016-02-01 2016-05-25 董振海 Device for sorting, scanning and identifying test tubes

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104101302A (en) * 2014-08-05 2014-10-15 宁国市宁武耐磨材料有限公司 Steel ball quality detection device
CN104101302B (en) * 2014-08-05 2016-08-17 宁国市宁武耐磨材料有限公司 A kind of steel ball quality detection device
CN104190634A (en) * 2014-08-15 2014-12-10 宁波百加百测控设备有限公司 Steel ball surface defect detection sorting equipment
CN104162516A (en) * 2014-08-26 2014-11-26 无锡明珠钢球有限公司 Steel ball screening machine
CN104209282A (en) * 2014-08-29 2014-12-17 河南鸣海铸业有限公司 Full-automatic sorting machine of steel shots
CN105598038A (en) * 2016-02-01 2016-05-25 董振海 Device for sorting, scanning and identifying test tubes

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Granted publication date: 20140709