CN203695338U - Fluorocarbon spraying system of aluminum profile - Google Patents
Fluorocarbon spraying system of aluminum profile Download PDFInfo
- Publication number
- CN203695338U CN203695338U CN201320739827.5U CN201320739827U CN203695338U CN 203695338 U CN203695338 U CN 203695338U CN 201320739827 U CN201320739827 U CN 201320739827U CN 203695338 U CN203695338 U CN 203695338U
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- CN
- China
- Prior art keywords
- coating
- sensor
- dilution coating
- coated
- material unit
- Prior art date
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- Expired - Lifetime
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 17
- 238000005507 spraying Methods 0.000 title abstract description 16
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 title abstract 4
- 238000000576 coating method Methods 0.000 claims abstract description 81
- 239000011248 coating agent Substances 0.000 claims abstract description 79
- 239000002904 solvent Substances 0.000 claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 20
- 230000003068 static effect Effects 0.000 claims abstract description 12
- 238000010790 dilution Methods 0.000 claims description 54
- 239000012895 dilution Substances 0.000 claims description 54
- 239000000463 material Substances 0.000 claims description 30
- 239000004411 aluminium Substances 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 12
- 238000010422 painting Methods 0.000 claims description 6
- 239000003973 paint Substances 0.000 abstract description 12
- 230000010354 integration Effects 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 11
- 238000007865 diluting Methods 0.000 description 4
- 239000000284 extract Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000007592 spray painting technique Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000276489 Merlangius merlangus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
Abstract
The utility model discloses a fluorocarbon spraying system of an aluminum profile. The fluorocarbon spraying system comprises a sensor unit, a control disc, a first coating unit, a second coating unit, a static mixing pipe and a spraying gun, wherein the control disc is connected with the sensor unit; the first coating unit is connected with the control disc and used for providing a diluted coating A; the second coating unit is connected with the control disc and used for providing a diluted coating B; the static mixing pipe is connected with the first coating unit and the second coating unit and used for mixing the diluted coating A and the diluted coating B; the spraying gun is connected with the static mixing pipe and used for spraying mixed coating. According to the fluorocarbon spraying system, the integration of paint mixing and spraying is realized and the proportion and use amount of a coating solvent can be automatically and accurately controlled.
Description
Technical field
The utility model relates to aluminium section bar technical field, relates in particular to the fluorocarbon-sprayed system of a kind of aluminium section bar.
Background technology
In aluminium section bar production process, often need to carry out fluorocarbon-sprayed processing to it.In general, before fluorocarbon-sprayed, must in coating, add suitable organic solvent to dilute, to guarantee that diluting the characteristic values such as the viscosity of rear coating meets operating environment, thereby guarantee the mobility of coating, while making film after spray painting complete containing solvent evaporates therein in best levelling state.
But, solvent species difference, its dilution capacity is different with evaporation rate, and under different working environments, the volatilization ability of solvent is also not identical.If the evaporation rate of solvent is too fast in coating, film levelability is bad, easily produces orange peel, pit, even occurs the paint film defect such as pin hole, whiting; If evaporation rate is too slow, film is prone to the defect such as sagging, lip limit.Therefore, for ensureing the levelability of film, must be according to different working environments, select suitable solvent to adjust dope viscosity.
At present, prior art is staff according to the operating environment in spray room, adds suitable solvent to adjust dope viscosity, and whole operating process is manually to carry out, operator carries out the mixing of different solvents proportioning by rule of thumb, and solvent burden ratio choice and operation amount can not accurately be controlled.In addition, change because the volatility of each solvent can vary with temperature, operator can not accurately grasp solvent volatility value, and solvent ratio is with regard to inaccuracy.And be all generally that prior deployed coating sprays again, changing as run into humiture in spraying process, the coating that allotment has been diluted is just unfavorable for spraying operation, affects product quality, needs redistribution, and operating efficiency is low, and complex operation is even wasted coating.
Utility model content
Technical problem to be solved in the utility model is, provides a kind of aluminium section bar fluorocarbon-sprayed system, and it can automatically, accurately control proportioning and the consumption of paint solvent.
Technical problem to be solved in the utility model is also, provides a kind of aluminium section bar fluorocarbon-sprayed system, can in real time, automatically, accurately control according to the variation of the humiture of operating environment proportioning and the consumption of paint solvent.
In order to solve the problems of the technologies described above, the utility model provides a kind of aluminium section bar fluorocarbon-sprayed system, comprising: sensor unit; The control panel being connected with described sensor unit; Be connected with described control panel, for providing first of dilution coating A to be coated with material unit; Be connected with described control panel, for providing second of dilution coating B to be coated with material unit; Be coated with material unit with described the first painting material unit and second and be connected, for mixing the static mixing tube of described dilution coating A and dilution coating B; Be connected with described static mixing tube, for the spray gun that compo is sprayed.
As the improvement of such scheme, described first is coated with that material unit comprises the first gear pump for extracting described dilution coating A and for storing the first holding vessel of described dilution coating A.
As the improvement of such scheme, described the first gear pump is frequency converter formula gear pump.
As the improvement of such scheme, described first is coated with material unit also comprises three-way valve.
As the improvement of such scheme, described second is coated with that material unit comprises the second gear pump for extracting described dilution coating B and for storing the second holding vessel of described dilution coating B.
As the improvement of such scheme, described the second gear pump is frequency converter formula gear pump.
As the improvement of such scheme, described second is coated with material unit also comprises three-way valve.
As the improvement of such scheme, described sensor unit comprises the first sensor for detection of humidity and/or the temperature of air, and for detection of the second sensor of humidity and/or the temperature of coated article, described first sensor, the second sensor are all connected with described control panel.
As the improvement of such scheme, described first sensor is the humidity temperature pickup for detection of the humidity and temperature of air; Described the second sensor is the temperature sensor for detection of the temperature of coated article.
As the improvement of such scheme, described dilution coating A is rapid-curing cutback solvent dilution coating, and described dilution coating B is slow dry solvent dilution coating.
Implement the utility model, there is following beneficial effect:
The utility model provides a kind of aluminium section bar fluorocarbon-sprayed system, comprises that sensor unit, control panel, first are coated with material unit, second and are coated with material unit, static mixing tube and spray gun.First sensor unit becomes data signal to convey to control panel the air themperature in the spray room measuring, humidity and coated article temperature inversion, control panel calculates proportioning and the consumption between dilution coating A and dilution coating B, and send respectively control signal to first and second gear pump, control the first gear pump and extract the amount of dilution coating A and the amount of the second gear pump extraction dilution coating B, the dilution coating A and the B that extract carry out mixed processing at static mixing tube, after mixing, be coated on coated article by spray gun, complete automatic coating process.Therefore, the utility model realizes paint and spraying is integrated, described control panel, first is coated with cooperatively interacting between material unit and the second painting material unit makes paint solvent proportion speed, the consumption of spraying process accurate, reach the object of automatically, accurately controlling paint solvent proportioning and consumption, to guarantee that diluting the characteristic values such as the viscosity of rear coating meets operating environment, thereby guarantee the mobility of coating, while making film after spray painting complete containing solvent evaporates therein in best levelling state.
And, the utility model passes through sensor unit, can respond in time and detect the variation of air themperature, humidity and the coated article temperature in spray room, real-time numerical value is changed into data signal and convey to control panel, control panel recalculates proportioning and the consumption between dilution coating A and dilution coating B, in real time, automatically, accurately the proportioning to paint solvent and consumption are made timely and effectively and being adjusted, and have greatly improved quality and the efficiency of spraying, reduce error, avoid waste.
Brief description of the drawings
Fig. 1 is the structural representation of the fluorocarbon-sprayed system of a kind of aluminium section bar of the utility model.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the utility model is described in further detail.
Referring to Fig. 1, the utility model provides a kind of aluminium section bar fluorocarbon-sprayed system, comprising: sensor unit 1; The control panel 2 being connected with described sensor unit 1; Be connected with described control panel 2, for providing first of dilution coating A to be coated with material unit 3; Be connected with described control panel 2, for providing second of dilution coating B to be coated with material unit 4; Be coated with material unit 4 with described the first painting material unit 3 and second and be connected, for mixing the static mixing tube 5 of described dilution coating A and dilution coating B; Be connected with described static mixing tube 5, for the spray gun 6 that compo is sprayed.Wherein, described sensor unit 1 comprises for detection of the humidity of air and/or the first sensor of temperature 11, and for detection of the second sensor 12 of humidity and/or the temperature of coated article 7, described first sensor 11, the second sensor 12 are all connected with described control panel 2; Described first is coated with that material unit 3 comprises the first gear pump 31 for extracting described dilution coating A and for storing the first holding vessel 32 of described dilution coating A; Described second is coated with that material unit 4 comprises the second gear pump 41 for extracting described dilution coating B and for storing the second holding vessel 42 of described dilution coating B.
Preferably, described first sensor 11 is the humidity temperature pickup for detection of the humidity and temperature of air; Described the second sensor 12 is the temperature sensor for detection of the temperature of coated article 7.
Better, described the first gear pump 31 is frequency converter formula gear pump, and described the second gear pump 41 is frequency converter formula gear pump, and frequency converter formula gear pump can pass through to adjust the frequency of frequency converter, thus the amount that control gear pump extracts.
It is for subsequent use that the utility model is diluted to respectively optimum viscosity by coating to be painted with two kinds of different rate of volatilization solvents (A, B), obtain diluting coating A and dilution coating B, then dilution coating A and dilution coating B are placed in respectively to the first holding vessel 32 and the second holding vessel 42.As an embodiment of coating, described dilution coating A is rapid-curing cutback solvent dilution coating, and described dilution coating B is slow dry solvent dilution coating.
Sensor unit 1 is by the temperature of first sensor 11 Real-Time Monitoring spray room air, humidity, by the temperature of the second sensor 12 Real-Time Monitoring coated articles 7, and by the air themperature in the spray room measuring, the temperature inversion of humidity and coated article 7 becomes data signal to convey to control panel 2, control panel 2 calculates proportioning and the consumption between dilution coating A and dilution coating B, and to the first gear pump 31, the second gear pump 41 sends respectively control signal, control the first gear pump 31 and extract the amount of dilution coating A and the amount of the second gear pump 41 extraction dilution coating B, the dilution coating A extracting and B carry out mixed processing at static mixing tube 5, after mixing, be coated on coated article 7 by spray gun 6, complete automatic coating process.Therefore, the utility model realizes paint and spraying is integrated, cooperatively interacting between described control panel 2, the first painting material unit 3 and the second painting material unit 4 makes paint solvent proportion speed, the consumption of spraying process accurate, reach the object of automatically, accurately controlling paint solvent proportioning and consumption, to guarantee that diluting the characteristic values such as the viscosity of rear coating meets operating environment, thereby guarantee the mobility of coating, while making film after spray painting complete containing solvent evaporates therein in best levelling state.
And, the utility model is by sensor unit 1, can respond in time and detect the variation of air themperature, humidity and the coated article temperature in spray room, real-time numerical value is changed into data signal and convey to control panel 2, control panel 2 recalculates proportioning and the consumption between dilution coating A and dilution coating B, in real time, automatically, accurately the proportioning to paint solvent and consumption are made timely and effectively and being adjusted, and have greatly improved quality and the efficiency of spraying, reduce error, avoid waste.
Further, as better embodiment of the present utility model, described first is coated with material unit 3 also comprises three-way valve 33, and described second is coated with material unit 4 also comprises three-way valve 43, can improve like this stability and the security of system.
The above is preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications are also considered as protection domain of the present utility model.
Claims (5)
1. the fluorocarbon-sprayed system of aluminium section bar, is characterized in that, comprising:
Sensor unit;
The control panel being connected with described sensor unit;
Be connected with described control panel, for providing first of dilution coating A to be coated with material unit;
Be connected with described control panel, for providing second of dilution coating B to be coated with material unit;
Be coated with material unit with described the first painting material unit and second and be connected, for mixing the static mixing tube of described dilution coating A and dilution coating B;
Be connected with described static mixing tube, for the spray gun that compo is sprayed;
Wherein, described first be coated with that material unit comprises the first gear pump for extracting described dilution coating A and for storing the first holding vessel of described dilution coating A;
Described second is coated with that material unit comprises the second gear pump for extracting described dilution coating B and for storing the second holding vessel of described dilution coating B;
Described first is coated with material unit also comprises three-way valve;
Described second is coated with material unit also comprises three-way valve;
Described dilution coating A is rapid-curing cutback solvent dilution coating, and described dilution coating B is slow dry solvent dilution coating.
2. the fluorocarbon-sprayed system of aluminium section bar as claimed in claim 1, is characterized in that, described the first gear pump is frequency converter formula gear pump.
3. the fluorocarbon-sprayed system of aluminium section bar as claimed in claim 1, is characterized in that, described the second gear pump is frequency converter formula gear pump.
4. the fluorocarbon-sprayed system of aluminium section bar as claimed in claim 1, it is characterized in that, described sensor unit comprises the first sensor for detection of humidity and/or the temperature of air, and for detection of the second sensor of humidity and/or the temperature of coated article, described first sensor, the second sensor are all connected with described control panel.
5. the fluorocarbon-sprayed system of aluminium section bar as claimed in claim 4, is characterized in that, described first sensor is the humidity temperature pickup for detection of the humidity and temperature of air;
Described the second sensor is the temperature sensor for detection of the temperature of coated article.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320739827.5U CN203695338U (en) | 2013-11-22 | 2013-11-22 | Fluorocarbon spraying system of aluminum profile |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320739827.5U CN203695338U (en) | 2013-11-22 | 2013-11-22 | Fluorocarbon spraying system of aluminum profile |
Publications (1)
Publication Number | Publication Date |
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CN203695338U true CN203695338U (en) | 2014-07-09 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201320739827.5U Expired - Lifetime CN203695338U (en) | 2013-11-22 | 2013-11-22 | Fluorocarbon spraying system of aluminum profile |
Country Status (1)
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CN (1) | CN203695338U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104785408A (en) * | 2015-03-18 | 2015-07-22 | 株洲西迪硬质合金科技有限公司 | Hard-face coating layer processing device and material hanging machine thereof |
CN106450261A (en) * | 2016-11-02 | 2017-02-22 | 天津市捷威动力工业有限公司 | Homogenate coating method for negative lithium titanate and method for preparing lithium ion battery with negative lithium titanate |
CN113789079A (en) * | 2021-09-28 | 2021-12-14 | 三一建筑机器人(西安)研究院有限公司 | Paint preparation method and device |
-
2013
- 2013-11-22 CN CN201320739827.5U patent/CN203695338U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104785408A (en) * | 2015-03-18 | 2015-07-22 | 株洲西迪硬质合金科技有限公司 | Hard-face coating layer processing device and material hanging machine thereof |
CN104785408B (en) * | 2015-03-18 | 2017-03-08 | 西迪技术股份有限公司 | Hard-surface coating processing unit (plant) and its bridging machine |
CN106450261A (en) * | 2016-11-02 | 2017-02-22 | 天津市捷威动力工业有限公司 | Homogenate coating method for negative lithium titanate and method for preparing lithium ion battery with negative lithium titanate |
CN106450261B (en) * | 2016-11-02 | 2019-10-11 | 天津市捷威动力工业有限公司 | A kind of the homogenate coating method and its preparation method of lithium ion battery of cathode lithium titanate |
CN113789079A (en) * | 2021-09-28 | 2021-12-14 | 三一建筑机器人(西安)研究院有限公司 | Paint preparation method and device |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20140709 |
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CX01 | Expiry of patent term |