CN203680481U - Composite insulating brick forming device - Google Patents
Composite insulating brick forming device Download PDFInfo
- Publication number
- CN203680481U CN203680481U CN201420028992.4U CN201420028992U CN203680481U CN 203680481 U CN203680481 U CN 203680481U CN 201420028992 U CN201420028992 U CN 201420028992U CN 203680481 U CN203680481 U CN 203680481U
- Authority
- CN
- China
- Prior art keywords
- steam inlet
- inlet pipe
- steam
- seal cover
- composite insulating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011449 brick Substances 0.000 title claims abstract description 48
- 239000002131 composite material Substances 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 230000003028 elevating effect Effects 0.000 claims description 35
- 239000011148 porous material Substances 0.000 claims description 11
- 239000011464 hollow brick Substances 0.000 abstract description 23
- 238000005187 foaming Methods 0.000 abstract description 13
- 239000002245 particle Substances 0.000 abstract description 9
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000010793 Steam injection (oil industry) Methods 0.000 abstract description 5
- 230000000903 blocking effect Effects 0.000 abstract 1
- 239000011324 bead Substances 0.000 description 13
- 239000004793 Polystyrene Substances 0.000 description 11
- 229920002223 polystyrene Polymers 0.000 description 11
- 239000008187 granular material Substances 0.000 description 10
- 239000012774 insulation material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 2
- 239000004794 expanded polystyrene Substances 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Provided is a composite insulating brick forming device. The composite insulating brick forming device comprises a support, a sealing cover, a sealing cover lifting mechanism, a hopper, steam inlet pipes and a steam inlet pipe lifting mechanism. The composite insulating brick forming device is characterized in that the sealing cover lifting mechanism and the steam inlet pipe lifting mechanism are installed on the support, the sealing cover is connected with the sealing cover lifting mechanism, the hopper is arranged on the sealing cover, steam inlet pipe holes are formed in the sealing cover, the steam inlet pipes are arranged in the steam inlet pipe holes respectively, and the steam inlet pipes are connected with the steam inlet pipe lifting mechanism; the steam inlet pipes can be connected to a steam bin, the steam bin is connected with the steam inlet pipe lifting mechanism, and the steam inlet pipes are communicated with the steam bin; a blocking plate with steam outlets is arranged at the bottom ends of the steam inlet pipes, so that it is ensured that foaming particles cannot be rushed into the steam inlet pipes through the steam pressure when steam injection is carried out; sealing rings are further arranged on the steam inlet pipes. According to the composite insulating brick forming device, sealing, filling of foaming particles and heating of a hollow brick are accomplished at one position, the hollow brick is filled with the foaming particles and heated after being sealed, the structure is simple, operation is convenient, efficiency is high, and quality of brick bodies is ensured.
Description
Technical field
The utility model relates to and is a kind ofly combined with each other and forms method and the device of composite insulating brick for hollow brick and insulation material, belongs to the field shaping technique of composite insulating brick.
Background technology
Occurred that in the market hollow brick (porous brick) is combined composite insulating brick or the composite heat insulation block made with insulation material, be by filled thermal insulation materials in the hole of hollow brick.Plastic foam (polystyrene (EPS)) is a kind of thermoplastic, every cubic metre of volume contains ten thousand independent closed bubbles of 300-600, the volume of contain air is more than 98%, because the heat conductivity of air is very little, and be closed in again in foamed plastics and can not convection current, so be commonly used to as the insulation material of being combined with hollow brick.
CN101032828 B discloses a kind of " composite forming method of insulating brick and insulation material ", to fill up polystyrene foaming granule in the brick hole of porous brick or groove, the porous brick that fills up polystyrene foaming granule is inserted in airtight container, then in airtight container, pass into the heating of steam p-poly-phenyl ethene expanded beads, polystyrene foaming granule is foamed again, until expanded polystyrene (EPS) and brick hole wall or groove walls adhesion, after exhaust, in airtight container, take out the insulating brick compound.This method, in sintered hollow block, widely use at present, but need to first fill up polystyrene foaming granule, again the porous brick that fills up polystyrene foaming granule is inserted in airtight container, need two steps, two stations, efficiency is lower, and cannot use in the lower hollow brick of non-burning brick equal strength, this is because the pressure of water vapour is difficult to control, often make brick body occur that crackle is even broken.
Summary of the invention
The deficiency that the utility model exists for existing composite insulating brick forming technique, provides a kind of easy to operate, the shaped device of the composite insulating brick that production efficiency is high.
The shaped device of the utility model composite insulating brick, by the following technical solutions:
This device, comprises bearing, seal cover, seal cover elevating mechanism, hopper, steam inlet pipe and steam inlet pipe elevating mechanism; Seal cover elevating mechanism is arranged on bearing, steam inlet pipe elevating mechanism is arranged on bearing or on seal cover, seal cover is connected with seal cover elevating mechanism, on seal cover, be provided with hopper, in seal cover, be provided with admission pore, in admission pore, steam inlet pipe is set, steam inlet pipe is connected with steam inlet pipe elevating mechanism.
Steam inlet pipe can be connected on steam storehouse, and steam storehouse is connected with steam inlet pipe elevating mechanism, and steam inlet pipe is communicated with steam storehouse.
The bottom of steam inlet pipe is provided with the plugging plate with steam (vapor) outlet, and expanded beads can not poured in steam inlet pipe by vapour pressure when ensureing steam injection.
On steam inlet pipe, also can be provided with sealing ring, the admission pore in seal cover be sealed when ensureing steam injection, avoid steam to escape.
Seal cover elevating mechanism and steam inlet pipe elevating mechanism can be cylinder, oil cylinder, rack-and-pinion travel mechanism, lead-screw drive mechanism, cotton rope traction elevating mechanism etc.
On the sidewall of seal cover, steam vent is set, so that steam discharge, and control steam pressure.
When said apparatus uses, hollow brick is placed in brick holder, moves to the below of seal cover, and seal cover drops in brick holder under seal cover elevating mechanism drives, and hollow brick is enclosed in the seal cavity of brick holder and seal cover formation.Then, steam inlet pipe rises under the drive of steam inlet pipe elevating mechanism, makes to form certain interval between steam inlet pipe and the top board of seal cover, and the polystyrene foaming granule in hopper is fallen into the hole of hollow brick by this gap.Steam inlet pipe declines under the drive of steam inlet pipe elevating mechanism, and the expanded beads in hole is pushed down in the bottom of steam inlet pipe, and steam enters in steam inlet pipe, inject the hole of hollow brick, to expanded beads heating, it is foamed again, particle bonds mutually, and with the adhesion of hole inwall, become composite insulating brick.
The utility model completes sealing, filling-foam particle and heating by hollow brick a position, and is that simple in structure, easy to operate, efficiency is high, has ensured brick weight to recharging expanded beads and heating after hollow brick sealing.
Brief description of the drawings
Fig. 1 is the first structural representation of composite insulating brick shaped device in the utility model.
Fig. 2 is the second structural representation of composite insulating brick shaped device in the utility model.
In figure: 1, bearing, 2, seal cover lift cylinder, 3, seal cover, 4, hopper, 5, steam inlet pipe, 6, brick holder, 7, steam inlet pipe lift cylinder, 8, steam storehouse, 9, sealing ring, 10, steam (vapor) outlet, 11, hollow brick.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, composite insulating brick shaped device of the present utility model, mainly comprises bearing 1, seal cover 3, seal cover elevating mechanism, hopper 4, steam inlet pipe 5 and steam inlet pipe elevating mechanism.Seal cover elevating mechanism and steam inlet pipe elevating mechanism are installed on bearing 1, and seal cover elevating mechanism adopts seal cover lift cylinder 2, and steam inlet pipe elevating mechanism adopts steam inlet pipe lift cylinder 7.The bottom of bearing 1 arranges two seal cover lift cylinders 2, the both sides of seal cover 3 are respectively connected with the piston rod of a seal cover lift cylinder 2, two seal cover lift cylinders 2 drive seal cover 3 liftings, realize with the closure of brick holder 6 (hollow brick 11 being sealed, to inject expanded beads and steam) with separate.Above seal cover 3, be provided with hopper 4, hopper 4 can be structure as a whole with seal cover 3.On the top board of seal cover 3, be provided with admission pore, the quantity of admission pore and relative position are all corresponding with the hole on hollow brick 11 with size, a steam inlet pipe 5 is set in each admission pore, each steam inlet pipe is all connected with steam inlet pipe elevating mechanism, and under steam inlet pipe elevating mechanism drives, each steam inlet pipe can move turnover in admission pore.Each steam inlet pipe 5 is all connected with vapour source.Also each steam inlet pipe 5 all can be connected on steam storehouse 8, then steam storehouse 8 is connected with steam inlet pipe lift cylinder 7.Steam storehouse 8 is connected with vapour source.The upper end of steam inlet pipe 5 is communicated with steam storehouse 8, bottom is provided with the plugging plate with steam (vapor) outlet 10, the diameter of steam (vapor) outlet 10 is less than the particle diameter of expanded beads, this plugging plate can be pushed down the polystyrene foaming granule being injected in the hole of hollow brick 11, while ensureing steam injection, can not poured in steam inlet pipe by vapour pressure.
During for steam injection, guarantee steam is run out of in steam inlet pipe, and the expanded beads in heated hopper 4 is provided with sealing ring 9 on steam inlet pipe 5.
Seal cover elevating mechanism and steam inlet pipe elevating mechanism can be the mechanisms that cylinder, oil cylinder, rack-and-pinion travel mechanism, lead-screw drive mechanism, cotton rope traction elevating mechanism or other can make seal cover 3 or steam inlet pipe 5 liftings.
The course of work of said apparatus is as described below:
Finally, seal cover lift cylinder 2 and steam inlet pipe lift cylinder 7 start simultaneously, drive seal cover 3 and each steam inlet pipe 5 to rise simultaneously, rise distance equally, make seal cover 3 depart from brick holder 6, by the composite insulating brick that takes off moulding in brick holder 6.
The composite insulating brick shaped device of the present embodiment, as shown in Figure 2, with the difference of embodiment 1 be, steam inlet pipe elevating mechanism (being steam inlet pipe lift cylinder 7) is arranged on seal cover 3, can only just can drive seal cover 3 and steam inlet pipe 5 liftings with seal cover elevating mechanism (seal cover lift cylinder 2) so simultaneously, when namely seal cover 3 and steam inlet pipe 5 need lifting simultaneously, just do not need to start steam inlet pipe elevating mechanism (steam inlet pipe lift cylinder 7), the lifting for steam inlet pipe 5 of steam inlet pipe elevating mechanism.
Claims (5)
1. a shaped device for composite insulating brick, comprises bearing, seal cover, seal cover elevating mechanism, hopper, steam inlet pipe and steam inlet pipe elevating mechanism; It is characterized in that: seal cover elevating mechanism and steam inlet pipe elevating mechanism are installed on bearing, seal cover is connected with seal cover elevating mechanism, is provided with hopper on seal cover, is provided with admission pore in seal cover, in admission pore, steam inlet pipe is set, steam inlet pipe is connected with steam inlet pipe elevating mechanism.
2. the shaped device of composite insulating brick according to claim 1, is characterized in that: described steam inlet pipe is connected on steam storehouse, and steam storehouse is connected with steam inlet pipe elevating mechanism, and steam inlet pipe is communicated with steam storehouse.
3. the shaped device of composite insulating brick according to claim 1, is characterized in that: the bottom of described steam inlet pipe is provided with the plugging plate with steam (vapor) outlet.
4. the shaped device of composite insulating brick according to claim 1, is characterized in that: on described steam inlet pipe, be provided with sealing ring.
5. the shaped device of composite insulating brick according to claim 1, is characterized in that: on the sidewall of described seal cover, steam vent is set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420028992.4U CN203680481U (en) | 2014-01-17 | 2014-01-17 | Composite insulating brick forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420028992.4U CN203680481U (en) | 2014-01-17 | 2014-01-17 | Composite insulating brick forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203680481U true CN203680481U (en) | 2014-07-02 |
Family
ID=51002438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420028992.4U Expired - Fee Related CN203680481U (en) | 2014-01-17 | 2014-01-17 | Composite insulating brick forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203680481U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103707392A (en) * | 2014-01-17 | 2014-04-09 | 高唐县成宇机械制造有限公司 | Forming device of composite heat insulation bricks |
-
2014
- 2014-01-17 CN CN201420028992.4U patent/CN203680481U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103707392A (en) * | 2014-01-17 | 2014-04-09 | 高唐县成宇机械制造有限公司 | Forming device of composite heat insulation bricks |
| CN103707392B (en) * | 2014-01-17 | 2016-08-17 | 高唐县成宇机械制造有限公司 | A kind of shaped device of composite insulating brick |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140702 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |