CN203678920U - Novel high-power calibration machine - Google Patents
Novel high-power calibration machine Download PDFInfo
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- CN203678920U CN203678920U CN201320836883.0U CN201320836883U CN203678920U CN 203678920 U CN203678920 U CN 203678920U CN 201320836883 U CN201320836883 U CN 201320836883U CN 203678920 U CN203678920 U CN 203678920U
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- novel high
- calibration
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- calibration head
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Abstract
The utility model relates to a novel high-power calibration machine which comprises a base, a housing and hydraulic calibration mechanisms, and is characterized in that the housing is in a hexahedron shape and is formed by welding steel plates; the hydraulic calibration mechanisms are symmetrically mounted on the inner wall of the housing, and each hydraulic calibration mechanism comprises a hydraulic oil cylinder, a calibration head, a calibration die and a guide rail. The novel high-power calibration machine is convenient to operate, high in power and high in calibration accuracy, and is particularly suitable for the calibration of a special part with large rigidity and deformation.
Description
Technical field
The utility model relates to a kind of means for correcting, especially a kind of novel high-power inspection machine.
Background technology
In the manufacture process of plant equipment; due to reasons such as welding or External Force Actings, often more or less can there are some distortion in the product parts parts of production, the product especially large for some sizes, weld seam is grown; because the internal stress that welding produces is excessive, its distortion is relatively larger.In processing process, the distortion that some external force collisions or other reasons cause also happens occasionally.Carry out component devices with the part deforming, light can affect good looking appearance, the production precision of equipment, heavy wearing and tearing aggravation, operation troubles, the service life that can cause equipment.
To the correction of distortion part or product, main at present what adopt is artificial and the simple mechanism way of proofreading and correct that combines, and efficiency is low, and labour intensity is large, and correction accuracy is not high, large for some rigidity, be out of shape large special material part, and correction is difficult to carry out.
Utility model content
The utility model is in order to overcome existing technical deficiency, and a kind of easy to operate, power is large, correction accuracy is high Novel corrector is provided, be especially adapted to rigidity large, be out of shape large special material part and proofread and correct.
The technical scheme that the utility model adopts is as follows: a kind of novel high-power inspection machine, comprise base, casing, hydraulic corrector structure, described base is positioned at whole means for correcting bottom, be used for supporting whole means for correcting, described casing is fixedly mounted on directly over base, described casing is provided with charging aperture and discharging opening, described casing inside is provided with hydraulic corrector structure, it is characterized in that, the profile of described casing is hexahedron, formed by Plate Welding, described hydraulic corrector structure symmetry is arranged on casing inner wall, described hydraulic corrector structure is by hydraulic jack, Calibration Head, Correction Die, guide rail composition, the push rod end of described hydraulic jack is provided with Calibration Head, described Calibration Head is K font, described Calibration Head side is provided with Correction Die, the two ends up and down of described Calibration Head are provided with orienting roll, described orienting roll is positioned at guide rail, become to be slidably connected with guide rail, described guide rail is fixed on top and the bottom of casing.
Further, described novel high-power inspection machine is also provided with flame heating device, described flame heating device is made up of flame generating means, support, vertical slideway, described support is arranged on the top board of casing, described support is provided with vertical slideway, described flame generating means is arranged on vertical slideway, and becomes to be slidably connected with vertical slideway.
Further, described novel high-power inspection machine is also provided with electrothermal tube heat riser, described electrothermal tube heat riser is arranged on the base plate of casing, described electrothermal tube heat riser comprises electrothermal tube, wire and temperature controller, described electrothermal tube is connected with external power source by wire, on described wire, is serially connected with temperature controller.
Further, the correspondence position that install at hydraulic corrector structure the outside of described casing is welded with many walings, and the middle part of described casing is welded with a cross reinforcing, is also provided with observation window on described casing.
Further, the charging aperture of described casing and discharging opening place are equipped with charging raceway.
The utlity model has following advantage:
(1) means for correcting of the present utility model becomes hexahedron, good looking appearance, the correspondence position that install at hydraulic corrector structure the outside of casing is welded with many walings, compared with the casing of other shape, stress distribution the best that hexahedron casing bears in trimming process, the correction reaction force that can bear are larger, can be used for correction intensity large, be out of shape large part.
(2) hydraulic corrector structure is made up of hydraulic jack, Calibration Head, Correction Die, guide rail, Calibration Head is designed to K font according to the distribution of force situation in trimming process, to increase the strength and stiffness at the upper and lower two ends of Calibration Head, guarantee the precision of high-power timing Calibration Head and Correction Die.
(3) the Calibration Head side of hydraulic corrector structure is provided with Correction Die, and Correction Die adopts screw to be connected with Calibration Head, is easy for installation and removal.Correction Die can be made according to the shape that is corrected the face that part need to proofread and correct, and therefore can be used for proofreading and correct the part of distinctive appearance, can also improve efficiency and the precision of correction.
(4) two ends up and down of the Calibration Head of hydraulic corrector structure are provided with orienting roll, and orienting roll is positioned at guide rail, become to be slidably connected with guide rail.Make on the one hand Calibration Head can obtain bearing up-down force and support, guarantee the precision of the level correction operation of hydraulic jack; On the other hand, the resistance can reduce again the operation of hydraulic pressure Calibration Head time, makes trimming process more steady, to reach good calibration result.
(5) the utility model is also provided with flame heating device, for the part that is difficult to cold extrusion method proofread and correct, can adopt flame heating device to add thermal recalibration.Flame generating means is arranged on vertical slideway, can up-down adjustment aims at and needs the part of proofreading and correct to heat, and makes the parts locally deliquescing of being heated, and makes to proofread and correct to be easy to carry out.
(6) the utility model is also provided with electrothermal tube heat riser, heat up and cooling according to the material control that is corrected part, make the part after proofreading and correct progressively cooling, eliminate part in trimming process and push owing to proofreading and correct the internal stress producing, not rebounding in assurance part deformation position after correction, does not produce internal stress micro-crack.
Accompanying drawing explanation
Fig. 1 is that the utility model is removed the front view after casing previous section.
Fig. 2 is that the utility model is removed the top view after the top board of casing.
In accompanying drawing, 1-base, 2-base plate, 3-casing, 4-guide rail, 5-orienting roll, 6-Calibration Head, 7-hydraulic jack, 8-Correction Die, 9-waling, 10-support, 11-top board, 12-flame generating means, 13-vertical slideway, 14-electrothermal tube, 15-temperature controller, 16-charging raceway, 17-cross reinforcing.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1 and Figure 2, a kind of novel high-power inspection machine, comprises base 1, casing 3, hydraulic corrector structure, and described base 1 is positioned at whole means for correcting bottom, and for supporting whole means for correcting, casing 3 is fixedly mounted on directly over base 1.Described casing 3 inside are provided with hydraulic corrector structure.
The profile of casing 3 is hexahedron, is formed by Plate Welding, and compared with the casing 3 of other shape, stress distribution the best that hexahedron casing 3 bears in trimming process, the correction reaction force that can bear are larger, can be used for correction intensity large, be out of shape large part.Casing 3 is provided with charging aperture and discharging opening, and the charging aperture of described casing 3 and discharging opening place are equipped with charging raceway 16, needs the part of proofreading and correct to pass in and out casing 3 to facilitate, and avoids a dead lift, reduces intensity in the past, increases security.The correspondence position that install at hydraulic corrector structure the outside of casing 3 is welded with many walings 9, the middle part of casing 3 is welded with a cross reinforcing 17, the strength and stiffness of whole inspection machine are further strengthened, and the position of strengthening is at the stress maximum position of inspection machine, can guarantee that the minimum effect of reinforcement material is best, give full play to the high-power advantage of inspection machine.On casing 3, be also provided with observation window, operating personnel can watch correction situation at any time, very convenient.
Hydraulic corrector structure symmetry is arranged on casing 3 inwalls, is made up of hydraulic jack 7, Calibration Head 6, Correction Die 8, guide rail 4.The push rod end of hydraulic jack 7 is provided with Calibration Head 6, and described Calibration Head 6 is K font, and K word shape can increase the strength and stiffness at Calibration Head two ends Shang Xia 6, guarantees the precision of high-power timing Calibration Head 6 and Correction Die 8.Calibration Head 6 sides are provided with Correction Die 8 with screw, and Correction Die 8 can be made according to the shape that is corrected the face that part need to proofread and correct, and therefore can be used for proofreading and correct the part of distinctive appearance, can also improve efficiency and the precision of correction.The two ends up and down of Calibration Head 6 are provided with orienting roll 5, and orienting roll 5 is positioned at guide rail 4, are slidably connected with 4 one-tenth, guide rail, and described guide rail 4 is fixed on top and the bottom of casing 3.In trimming process, Calibration Head 6 can obtain the stressed support of upper/lower guide 4 on the one hand, guarantees the precision of the level correction operation of hydraulic jack 7; On the other hand, can reduce again the resistance while proofreading and correct operation, make trimming process more steady, to reach good calibration result.
The utility model novel high-power inspection machine is also provided with flame heating device, described flame heating device is made up of flame generating means 12, support 10, vertical slideway 13, support 10 is arranged on the top board 11 of casing 3, support 10 is provided with vertical slideway 13, flame generating means 12 is arranged on vertical slideway 13, and is slidably connected with 13 one-tenth, vertical slideway.For the part that is difficult to cold extrusion method proofread and correct, can adopt flame heating device to add thermal recalibration.Flame generating means 12 is arranged on vertical slideway 13, can up-down adjustment aims at and needs the part of proofreading and correct to heat, and makes the parts locally deliquescing of being heated, and makes to proofread and correct to be easy to carry out.
The utility model novel high-power inspection machine is also provided with electrothermal tube 14 heat risers, described electrothermal tube 14 heat risers are arranged on the base plate 2 of casing 3, electrothermal tube 14 heat risers comprise electrothermal tube 14, wire and temperature controller 15, electrothermal tube 14 is connected with external power source by wire, is serially connected with temperature controller 15 on wire.According to the material that is corrected part, certain value is arrived in the temperature rise that temperature controller 15 is controlled in casing 3, then the temperature of controlling in casing 3 progressively declines, make the part after proofreading and correct progressively cooling, eliminate part in trimming process and push owing to proofreading and correct the internal stress producing, not rebounding in assurance part deformation position after correction, does not produce internal stress micro-crack.
It is to be noted; the utility model is not limited to above-mentioned embodiment; any simple modification, Combination application, equivalent variations and modification that any those skilled in the art do above-described embodiment in based on technical solutions of the utility model, all belong in protection domain of the present utility model.
Claims (5)
1. a novel high-power inspection machine, comprise base, casing, hydraulic corrector structure, it is characterized in that: the profile of described casing is hexahedron, formed by Plate Welding, described hydraulic corrector structure symmetry is arranged on casing inner wall, described hydraulic corrector structure is by hydraulic jack, Calibration Head, Correction Die, guide rail composition, the push rod end of described hydraulic jack is provided with Calibration Head, described Calibration Head is K font, described Calibration Head side is provided with Correction Die, the two ends up and down of described Calibration Head are provided with orienting roll, described orienting roll is positioned at guide rail, become to be slidably connected with guide rail, described guide rail is fixed on top and the bottom of casing.
2. a kind of novel high-power inspection machine according to claim 1, it is characterized in that: it is also provided with flame heating device, described flame heating device is made up of flame generating means, support, vertical slideway, described support is arranged on the top board of casing, described support is provided with vertical slideway, described flame generating means is arranged on vertical slideway, and becomes to be slidably connected with vertical slideway.
3. a kind of novel high-power inspection machine according to claim 1 and 2, it is characterized in that: it is also provided with electrothermal tube heat riser, described electrothermal tube heat riser is arranged on the base plate of casing, described electrothermal tube heat riser comprises electrothermal tube, wire and temperature controller, described electrothermal tube is connected with external power source by wire, on described wire, is serially connected with temperature controller.
4. a kind of novel high-power inspection machine according to claim 3, it is characterized in that: the correspondence position that install at hydraulic corrector structure the outside of described casing is welded with many walings, the middle part of described casing is welded with a cross reinforcing, is also provided with observation window on described casing.
5. a kind of novel high-power inspection machine according to claim 4, is characterized in that: the charging aperture of described casing and discharging opening place are equipped with charging raceway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320836883.0U CN203678920U (en) | 2013-12-18 | 2013-12-18 | Novel high-power calibration machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320836883.0U CN203678920U (en) | 2013-12-18 | 2013-12-18 | Novel high-power calibration machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203678920U true CN203678920U (en) | 2014-07-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320836883.0U Withdrawn - After Issue CN203678920U (en) | 2013-12-18 | 2013-12-18 | Novel high-power calibration machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203678920U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639243A (en) * | 2013-12-18 | 2014-03-19 | 湖南同心实业有限责任公司 | Novel high-power correction machine |
| CN107570901A (en) * | 2017-09-05 | 2018-01-12 | 江苏鸥盛海洋环保设备有限公司 | A kind of orlo anti-deformation welding procedure |
-
2013
- 2013-12-18 CN CN201320836883.0U patent/CN203678920U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639243A (en) * | 2013-12-18 | 2014-03-19 | 湖南同心实业有限责任公司 | Novel high-power correction machine |
| CN103639243B (en) * | 2013-12-18 | 2015-08-26 | 湖南同心实业有限责任公司 | A kind of high-power inspection machine |
| CN107570901A (en) * | 2017-09-05 | 2018-01-12 | 江苏鸥盛海洋环保设备有限公司 | A kind of orlo anti-deformation welding procedure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140702 Effective date of abandoning: 20150826 |
|
| RGAV | Abandon patent right to avoid regrant |