CN203678131U - Oil online vacuum vaporization equipment - Google Patents

Oil online vacuum vaporization equipment Download PDF

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Publication number
CN203678131U
CN203678131U CN201320811206.3U CN201320811206U CN203678131U CN 203678131 U CN203678131 U CN 203678131U CN 201320811206 U CN201320811206 U CN 201320811206U CN 203678131 U CN203678131 U CN 203678131U
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China
Prior art keywords
oil
filter
vacuum
pump
condenser
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Expired - Fee Related
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CN201320811206.3U
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Chinese (zh)
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杨斌
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CHONGQING CITY HECHUAN DISTRICT DENGJIANPING MOTORCYCLE ACCESSORY PROCESSING FACTORY
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CHONGQING CITY HECHUAN DISTRICT DENGJIANPING MOTORCYCLE ACCESSORY PROCESSING FACTORY
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Priority to CN201320811206.3U priority Critical patent/CN203678131U/en
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Abstract

The utility model discloses oil online vacuum vaporization equipment. The oil online vacuum vaporization equipment comprises an oil heater, a vacuum separation device, filters, condensers, roots-type pumps and a vacuum pump, wherein the vacuum separation device comprises a vacuum tank, an atomizer and a reaction holder; the filters include a primary filter, a secondary filter and a fine filter; an oil inlet pump, the primary filter, the oil heater, the vacuum tank, an oil outlet pump, the secondary filter and the fine filter are connected in sequence; the atomizer comprises an oil inlet pipe, a distributor and nozzles; gas inlets of the condensers are communicated with a cavity between the atomizer and the reaction holder; gas outlets of the condensers are connected with gas inlets of the roots-type pumps; gas outlets of the roots-type pumps are connected with a gas inlet of the condenser III; a gas outlet of the condenser III is connected with the vacuum pump. The oil online vacuum vaporization equipment has the advantages that the oil is firstly subjected to vacuum vaporization via the primary filter and is finally filtered by the secondary filter and the fine filter, so that the filtration effect is better; the high temperature and high heat water vapor is condensed, dewatered and dried, thus greatly prolonging the service life of the vacuum pump.

Description

The online vacuum vaporization equipment of fluid
Technical field
The utility model relates to a kind of oil filter, relates in particular to the online vacuum vaporization equipment of a kind of fluid.
Background technology
Because the device systems such as existing firepower, waterpower, nuclear force, combustion gas, cogeneration, chemical industry, papermaking, metallurgy happen occasionally seepage, poorly sealed, fluid for a long time in the phenomenon such as thermic load, open oil storage, airborne moisture, gas infiltrate in fluid, cause Water in oil, gas.
Therefore, often adopt oil filter to realize on-line filtration and purify, make that operating oil product is not yet deteriorated just obtains timely purified treatment, can deviate from fast and efficiently moisture, gas and impurity in oil.Make the oil product indices of operation meet national standard, guarantee that regulating system, the lubricating system of unit normally worked.
In prior art, the online vacuum vaporization equipment of fluid comprises oil-feed pump, fluid heater, vacuum separation unit, goes out oil pump, filter and vavuum pump.Vacuum separation unit comprises vacuum tank and is arranged on atomizer and the reaction frame in vacuum tank, the oil-out of oil-feed pump is connected with the oil-in of fluid heater, the oil-out of fluid heater is connected with the oil-in of the atomizer in vacuum tank, the oil-out of vacuum tank is connected with the oil-in that goes out oil pump, go out the oil-out of oil pump and the oil-in of filter is connected, on vacuum tank and near below reaction frame, return valve being set.Reaction frame is mainly one to be horizontally set on the gripper shoe on cross section in vacuum tank, has the through hole of multiple vertical settings in gripper shoe.The online vacuum vaporization equipment of the fluid poor filtration effect of this structure, atomizing effect is also poor, moisture in the fluid after atomization, higher containing gas rate; Air in vacuum tank is extracted out by vavuum pump, because in vacuum tank, there was dampness in the air and excess Temperature, serious to the high temperature corrosion of vavuum pump, causes the lost of life of vavuum pump.
Utility model content
For above shortcomings in prior art, the utility model provides a kind of prolongation service life of vacuum pump, and dehydration, degassing efficiency is higher, and the better online vacuum vaporization equipment of fluid of filter effect.
In order to solve the problems of the technologies described above, the utility model has adopted following technical scheme:
The online vacuum vaporization equipment of fluid, comprise oil-feed pump, fluid heater, vacuum separation unit, go out oil pump and filter, described vacuum separation unit comprises vacuum tank and is arranged on atomizer and the reaction frame in vacuum tank, the oil-out of described vacuum tank is connected with the oil-in that goes out oil pump, on vacuum tank and near below reaction frame, return valve being set; Also comprise condenser I, condenser II, condenser III, lobe pump I and lobe pump II;
Described filter comprises primary filter, secondary filter and fine filter; The filter core of described primary filter adopts single layer filter net, and the filter core of described secondary filter adopts three layer filtration net; The filter core of described fine filter adopts three layer filtration net, and the cross section of the screen pack of fine filter is the corrugated ring-type that crest and trough replace, and trough is arranged in the inner side of a crest of adjacent two crests;
The oil-out of described oil-feed pump is connected with the oil-in of primary filter, the oil-out of described primary filter is connected with the oil-in of fluid heater, the oil-out of fluid heater is connected with the oil-in of atomizer, described go out the oil-out of oil pump and the oil-in of secondary filter be connected, the oil-out of described secondary filter is connected with the oil-in of fine filter;
Described reaction frame comprises that being horizontally set on the gripper shoe on cross section in vacuum tank encircles with three layers of reaction that are arranged in gripper shoe; Reaction ring on lower one deck with on last layer, react the setting of ring mutual dislocation; Uniform several through holes that vertically arrange in described gripper shoe, the aperture of through hole is 1.6~1.8mm, the distance in gripper shoe between adjacent through-holes is 4~4.5mm; The annulus that described reaction ring is surrounded by an iron plate and one end of iron plate folding arm forming that bends inwards forms, and the external diameter of described annulus is 26~28mm; Described reaction ring vertically arranges, and the endoporus of the reaction ring on lower one deck is communicated with the endoporus of reaction ring adjacent on last layer;
The air inlet of described condenser I and condenser II is communicated with the cavity between atomizer and reaction frame, the gas outlet of described condenser I and condenser II is connected with the air inlet of lobe pump I by carrier pipe, the gas outlet of described lobe pump I is connected with the air inlet of lobe pump II, the gas outlet of described lobe pump II is connected with the air inlet of condenser III, and the gas outlet of described condenser III is connected with vavuum pump; The bottom of described condenser I and condenser II is connected with return valve, and the bottom of described condenser III is connected with water receiver, and vacuum meter and vacuum pressure controller are installed on described carrier pipe.
Compared with prior art, the utlity model has following advantage:
1, first fluid carry out vacuum vaporization again by primary filter, finally filters by secondary filter and fine filter, and filter effect is better.
2, high-temperature oil liquid enters ejection in atomizer, at identical pressure, under identical oil temperature, first form vaporific by atomizer fluid, form membranaceously, mist of oil is noted in reaction ring and gripper shoe in the process falling, and makes its contact area in a vacuum expand as nearly a hundred times original again; Moisture contained in oil obtains fast vaporizing and is discharged by vacuum system under the condition on high heat, large surface, and vaporization effect improves greatly.
3, adopt the lobe pump of the large speed of exhaust and the vacuum unit of vavuum pump composition to vacuumize system, guarantee the steam evaporating in fluid and other gas to discharge fast; The high hot steam of the high temperature evaporating in vacuum tank and other gas are carried out to condensation dewaters, dry processing, strengthen the effective output of system, greatly extend the service life of vavuum pump; And guarantee that fluid is not secondary polluted, guarantee that system works under a utmost point low pressure state simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of the online vacuum vaporization equipment of fluid;
Fig. 2 is the structural representation of fine filter screen pack cross section;
Fig. 3 is the structural representation of reaction ring.
In accompanying drawing: 1-oil-feed pump; 2-fluid heater; 3-go out oil pump; 4-vacuum tank; 5-vavuum pump; 9-primary filter; 10-secondary filter; 11-essence is considered device; 12-screen pack; 17-return valve; 22-gripper shoe; 23-reaction ring; 24-through hole; 25-annulus; 26-folding arm; 37-condenser I; 38-condenser II; 39-condenser III; 40-lobe pump I; 41-lobe pump II; 42-carrier pipe; 43-water receiver; 44-vacuum meter; 45-vacuum pressure controller.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
As shown in Figure 1, the online vacuum vaporization equipment of fluid, comprises oil-feed pump 1, fluid heater 2, vacuum separation unit, goes out oil pump 3, filter, condenser I 37, condenser II 38, condenser III 39, lobe pump I 40 and lobe pump II 41.Vacuum separation unit comprises vacuum tank 4 and is arranged on atomizer 13 and the reaction frame in vacuum tank, on vacuum tank 4 and near below reaction frame, return valve 17 being set.
Filter comprises primary filter 9, secondary filter 10 and fine filter 11.The filter core of primary filter 9 adopts single layer filter net, and the filter core of secondary filter 10 adopts three layer filtration net.The cross section of the screen pack 12 of fine filter 11 is the corrugated ring-type that crest and trough replace, and trough is arranged in the inner side of a crest of adjacent two crests, as shown in Figure 2, when fluid passes through the screen pack 12 of fine filter 11, fluid forms disturbance, all can reach filtration at trough place and crest place, fluid is accurately filtered.
The oil-out of oil-feed pump 1 is connected with the oil-in of primary filter 9, the oil-out of primary filter 9 is connected with the oil-in of fluid heater 2, the oil-out of fluid heater 2 is connected with the oil-in of atomizer 13, and the oil-out of vacuum tank 4 is connected with the oil-in that goes out oil pump 3; The oil-out that goes out oil pump 3 is connected with the oil-in of secondary filter 10, and the oil-out of secondary filter 10 is connected with the oil-in of fine filter 11.
Reaction frame comprises the gripper shoe 22 being horizontally set on the interior cross section of vacuum tank 4 and is arranged on three layers of reaction ring 23 in gripper shoe 22.Reaction ring on lower one deck with on last layer, react the setting of ring mutual dislocation.
Wherein, as shown in Figure 3, one end of reaction ring 23 annulus that surrounded by an iron plate 25 and iron plate folding arm 26 forming that bends inwards forms the structure of reaction ring, and the external diameter of annulus 25 is 26~28mm.Reaction ring 23 vertically arranges, and the endoporus of the reaction ring on lower one deck is communicated with the endoporus of reaction ring adjacent on last layer.The thickness of annulus 25 and folding arm 26 is 1~1.2mm.Thickness is that reaction that 1~1.2mm and external diameter are 26~28mm encircles that both quality was light, large with the contact area of mist of oil again.This reaction ring adopts the mode of directly placing to be arranged in gripper shoe 22, and the endoporus of the reaction ring on lower one deck is communicated with the endoporus of reaction ring adjacent on last layer, has both been conducive to moisture, gaseous exchange after mist of oil and mist of oil gasification, facilitates again installation.
Uniform several through holes 24 that vertically arrange in gripper shoe 22, the aperture of through hole 24 is 1.6~1.8mm, the distance in gripper shoe 22 between adjacent through-holes 24 is 4~4.5mm.After tested, the arrangement of this through hole, had both met moisture, gaseous exchange after mist of oil and mist of oil gasification, had again enough support strengths.
The air inlet of condenser I 37 and condenser II 38 is communicated with the cavity between atomizer 13 and reaction frame, the gas outlet of condenser I 37 and condenser II 38 is connected with the air inlet of lobe pump I 40 by carrier pipe 42, the gas outlet of lobe pump I 40 is connected with the air inlet of lobe pump II 41, the gas outlet of lobe pump II 41 is connected with the air inlet of condenser III 39, and the gas outlet of condenser III 39 is connected with vavuum pump 5; The bottom of condenser I 37 and condenser II 38 is connected with return valve 17, and the bottom of condenser III 39 is connected with water receiver 43, and vacuum meter 44 and vacuum pressure controller 45 are installed on carrier pipe 42.The high temperature that discharge on vacuum tank 4 tops, high hot water and steam, first through I 37 and condenser II 38 cool-down dehumidifications, after lobe pump I 40 and lobe pump II 41, enter again in condenser III 39, carry out again cooling; High temperature, high hot water and steam are liquefied after cooling through twice and are reduced into water and fall in water receiver 43 and be discharged from, and finally remaining dry gas is discharged by vavuum pump 5, thus protection vavuum pump 5.
While using the online vacuum vaporization equipment of this fluid, first fluid heat by primary filter again, pretreated high temperature oil enters atomizer 13, first form vaporific by atomizer 13 fluid, form again membranaceous, mist of oil is noted in reaction ring 23 and gripper shoe 22 in the process falling, and makes its contact area in a vacuum expand as nearly a hundred times original; Moisture contained in oil obtains fast vaporizing and is discharged by vacuum system under the condition on high heat, large surface, and vaporization effect improves greatly.Dehydration, degassed very competent, pumps into the fine particle impurity in filtering fluid in secondary filter and fine filter through going out oil pump 3 again through dehydration, fluid after degassed, and filter effect is better.Meanwhile, adopt the lobe pump of the large speed of exhaust and the vacuum unit of vavuum pump composition to vacuumize system, guarantee the steam evaporating in fluid and other gas to discharge fast; The high hot steam of the high temperature evaporating in vacuum tank and other gas are carried out to condensation dewaters, dry processing, strengthen the effective output of system, greatly extend the service life of vavuum pump; And guarantee that fluid is not secondary polluted, guarantee that system works under a utmost point low pressure state simultaneously.
Finally explanation is, above embodiment is only unrestricted in order to the technical solution of the utility model to be described, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement the technical solution of the utility model, and not departing from aim and the scope of technical solutions of the utility model, it all should be encompassed in the middle of claim scope of the present utility model.

Claims (1)

1. the online vacuum vaporization equipment of fluid, comprise oil-feed pump (1), fluid heater (2), vacuum separation unit, go out oil pump (3), filter and vavuum pump (5), described vacuum separation unit comprises vacuum tank (4) and is arranged on atomizer (13) in vacuum tank and reaction frame, and the oil-out of described vacuum tank (4) is connected with the oil-in that goes out oil pump (3); Below upper at vacuum tank (4) and close reaction frame arranges return valve (17); It is characterized in that: also comprise condenser I (37), condenser II (38), condenser III (39), lobe pump I (40) and lobe pump II (41);
Described filter comprises primary filter (9), secondary filter (10) and fine filter (11); The filter core of described primary filter (9) adopts single layer filter net, and the filter core of described secondary filter (10) adopts three layer filtration net; The filter core of described fine filter (11) adopts three layer filtration net, and the cross section of the screen pack (12) of fine filter (11) is the corrugated ring-type that crest and trough replace, and trough is arranged in the inner side of a crest of adjacent two crests;
The oil-out of described oil-feed pump (1) is connected with the oil-in of primary filter (9), the oil-out of described primary filter (9) is connected with the oil-in of fluid heater (2), the oil-out of fluid heater (2) is connected with the oil-in of atomizer (13), described go out the oil-out of oil pump (3) be connected with the oil-in of secondary filter (10), the oil-out of described secondary filter (10) is connected with the oil-in of fine filter (11);
Described reaction frame comprises that three layers of reaction that are horizontally set on the gripper shoe (22) on the interior cross section of vacuum tank (4) and be arranged in gripper shoe (22) encircle (23); Reaction ring on lower one deck with on last layer, react the setting of ring mutual dislocation; The upper uniform several through holes (24) that vertically arrange of described gripper shoe (22), the aperture of through hole (24) is 1.6~1.8mm, the distance between the upper adjacent through-holes (24) of gripper shoe (22) is 4~4.5mm; The annulus (25) that described reaction ring (23) is surrounded by an iron plate and one end of iron plate folding arm (26) forming that bends inwards forms, and the external diameter of described annulus (25) is 26~28mm; Described reaction ring (23) vertically arranges, and the endoporus of the reaction ring on lower one deck is communicated with the endoporus of reaction ring adjacent on last layer;
The air inlet of described condenser I (37) and condenser II (38) is communicated with the cavity between atomizer (13) and reaction frame, the gas outlet of described condenser I (37) and condenser II (38) is connected with the air inlet of lobe pump I (40) by carrier pipe (42), the gas outlet of described lobe pump I (40) is connected with the air inlet of lobe pump II (41), the gas outlet of described lobe pump II (41) is connected with the air inlet of condenser III (39), and the gas outlet of described condenser III (39) is connected with vavuum pump (5); The bottom of described condenser I (37) and condenser II (38) is connected with return valve (17), the bottom of described condenser III (39) is connected with water receiver (43), and vacuum meter (44) and vacuum pressure controller (45) are installed on described carrier pipe (42).
CN201320811206.3U 2013-12-07 2013-12-07 Oil online vacuum vaporization equipment Expired - Fee Related CN203678131U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320811206.3U CN203678131U (en) 2013-12-07 2013-12-07 Oil online vacuum vaporization equipment

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Application Number Priority Date Filing Date Title
CN201320811206.3U CN203678131U (en) 2013-12-07 2013-12-07 Oil online vacuum vaporization equipment

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CN203678131U true CN203678131U (en) 2014-07-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113975857A (en) * 2021-11-22 2022-01-28 铜陵鸿盛百诚新能源科技有限公司 Water removal process of shielding oil for metallization coating

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113975857A (en) * 2021-11-22 2022-01-28 铜陵鸿盛百诚新能源科技有限公司 Water removal process of shielding oil for metallization coating

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140702

Termination date: 20141207

EXPY Termination of patent right or utility model