CN203669260U - FRP reinforcement ceramic plate - Google Patents
FRP reinforcement ceramic plate Download PDFInfo
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- CN203669260U CN203669260U CN201320828644.0U CN201320828644U CN203669260U CN 203669260 U CN203669260 U CN 203669260U CN 201320828644 U CN201320828644 U CN 201320828644U CN 203669260 U CN203669260 U CN 203669260U
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Abstract
The utility model discloses an FRP reinforcement ceramic plate which comprises a ceramic plate layer and a fiber-reinforced composite plastic layer. The fiber-reinforced composite plastic layer is pasted on the bottom face of the ceramic plate layer. An existing ceramic plate made of fragile materials is combined with light high-performance fiber polymer (FRP) high in mechanical strength, the composite plate has high comprehensive mechanical strength, and the damage rate of the ceramic plate in transportation, construction, usage and other links is lowered. The method for manufacturing the FRP reinforcement ceramic plate has the advantages that the procedure is simple, materials are easy to take, the equipment investment is low, and the cost is low.
Description
[technical field]
The utility model relates to constructional materials, relates in particular to a kind of FRP and strengthens ceramic wafer.
[background technology]
In construction work, use in a large number various ceramic wafers as ornament materials, for example various ceramic walltiles, ceramic floor, glaze for glazed tile etc.These ceramic materialss are normally used for the decoration of outdoor curtain wall decoration and flooring and metope, it is wear-resisting, corrosion-resistant, anti-pollution, fire prevention, water resistance are good, lightweight, and ceramic wafer also has humanities and art breath in addition, natural color, strong aesthetic, the advantage of energy-conservation noise control.At present, the length of ceramic wafer and width have the trend progressively strengthening.But ceramic wafer is as fragile material, the increasing of its size, will inevitably reduce its intensity, especially impact strength and flexural strength.And, in order to realize better function, as decorated, insulate against sound, absorb sound texts, can make hollow, porous type by ceramic wafer again, this has more reduced the drag grade of ceramic wafer.In addition, ceramic wafer is as a kind of fragile material, in the processes such as construction, transport, be vulnerable to powerful impact load, make ceramic wafer produce crack or fragmentation, in curtain wall and interior decoration work progress, also wish that ceramic wafer has higher impact strength and flexural strength.
[summary of the invention]
The technical problems to be solved in the utility model is to provide the FRP that a kind of comprehensive mechanical intensity is higher and strengthens ceramic wafer.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is, a kind of FRP strengthens ceramic wafer, comprises ceramic sheet layer and fibre-reinforced plastics layer, and described fibre-reinforced plastics layer is bonded in the bottom surface of ceramic sheet layer.
Above-described FRP strengthens ceramic wafer, and fibre-reinforced plastics layer comprises organic resin layer and one deck continuous fiber layer at least, and described continuous fiber layer is clipped in organic resin layer.
Above-described FRP strengthens ceramic wafer, and described continuous fiber layer is unidirectional fiber layers or fiber fabric layer.
Above-described FRP strengthens ceramic wafer, and described fiber is the combination that carbon fiber, glass fiber, basalt fibre, aramid fiber or metallic fiber neutralize one or more.
Above-described FRP strengthens ceramic wafer, and organic resin used is unsaturated polyester, epoxy resin, phenolic resins or silicone adhesive.
The utility model combines the ceramic wafer of existing fragile material and lightweight, high-performance fiber polymer (FRP) that mechanical strength is high, make this composite plate there is high comprehensive mechanical intensity, reduced the damage ratio in the links such as transport, construction and the use of ceramic wafer.FRP strengthen ceramic wafer preparation method have operation simple, draw materials easily, equipment investment is few, low cost and other advantages.
[brief description of the drawings]
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is the generalized section of the utility model embodiment 1 while using 1 layer of fiber.
Fig. 2 is the generalized section of the utility model embodiment 2 while using 2 layers of fiber.
Fig. 3 is the generalized section of the utility model embodiment 3 while using 3 layers of fiber.
Wherein: 1 is ceramic wafer, 2 is resinoid bond, and 3 is fibrage.
[detailed description of the invention]
The utility model provides a kind of fibre-forming polymer (FRP) composite ceramic slab, bond by ceramic wafer and on ceramic wafer bottom surface and fibre-forming polymer (FRP) form.Fibre-forming polymer (FRP) is made up of continuous fiber and organic resin, and organic resin can be the one in unsaturated polyester, epoxy resin, phenolic resins, silicone adhesive.Continuous fiber comprises unidirectional fibre or fabric, and described fiber can be one or more the combination in carbon fiber, glass fiber, basalt fibre, aramid fiber and metallic fiber.In fibre-forming polymer (FRP), the number of plies of continuous fiber is at least one deck.
The preparation process of the utility model fibre-forming polymer (FRP) composite ceramic slab: by the polishing of ceramic wafer bottom, scrub processing, make member cleaning; Brush or spraying one layer binder in the ceramic wafer bottom of handling well; Fabric is bonded on the cementing agent of ceramic wafer bottom.Again cementing agent is evenly applied to fabric surface, repeatedly brushing, it is penetrated in fabric completely, and extrudes bubble compacting, to be bonded dose solidify after can obtain ceramic wafer fiber-polymer (FRP) composite material.Can adopt hand formulating method, also can adopt additive method machine-shaping; Ceramic wafer can be existing various ceramic wafers on market.
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited to this.
The utility model FRP strengthens ceramic wafer, realizes by following steps:
The ceramic wafer adopting is produced (with the emerging bar that bears down on one by Jinjiang City of Fujian Province magnetic kitchen range and construction material field.Rank: high-class product, operative norm: GB/T4100-2006), its specification is 250mm × 70mm × 7mm.The resin adopting is the Lica100AB of Hai Te company fiber impregnation glue caking agent (epoxy resin).The basalt unidirectional fibre cloth that adopts Sichuan space flight Xin Tuo basalt Industrial Co., Ltd. to produce, its performance is in table 1.
Table 1. basalt fiber cloth performance
First grinding process is carried out in the bottom surface of ceramic wafer, then washes with tap water, to be dried after on bottom surface brushing one deck resin glue cementing agent.One deck basalt unidirectional fibre cloth (this cloth is cut into the size of 250mm × 70mm in advance) is bonded on the cementing agent of ceramic wafer bottom surface, again cementing agent is applied on basalt unidirectional fibre cloth and brushing repeatedly, cementing agent is penetrated in basalt unidirectional fibre cloth completely, and extrudes bubble compacting.Again cementing agent is brushed to basalt unidirectional fibre cloth surface, to be bonded dose solidify after can obtain fibre-forming polymer (FRP) composite ceramic slab, as shown in Figure 1.
More than the FRP of preparation enhancing ceramic wafer solidifies after 7 days at ambient temperature, tests its three-point bending resistance intensity on Rui Geer electronic universal material experiment-machine.The flexural strength of not pasting basalt fibre ceramic wafer is 6.22MPa, and the flexural strength of pasting the ceramic wafer of basalt FRP is 54.86MPa.
According to the materials and methods described in embodiment 1, Preparation Example 2FRP strengthens ceramic wafer, and wherein, the unidirectional continuous fiber cloth of basalt is 2 layers, as shown in Figure 2.
This FRP strengthens ceramic wafer FRP enhancing ceramic wafer and solidifies after 7 days at ambient temperature, tests its three-point bending resistance intensity on Rui Geer electronic universal material experiment-machine.The flexural strength of not pasting basalt fibre ceramic wafer is 6.22MPa, and the flexural strength of pasting the ceramic wafer of basalt FRP is 75.18MPa.
According to the materials and methods described in embodiment 1, Preparation Example 3FRP strengthens ceramic wafer, and wherein, the unidirectional continuous fiber cloth of basalt is 3 layers, as shown in Figure 3.
This FRP strengthens ceramic wafer and solidifies after 7 days at ambient temperature, tests its three-point bending resistance intensity on Rui Geer electronic universal material experiment-machine.The flexural strength of not pasting basalt fibre ceramic wafer is 6.22MPa, and the flexural strength of pasting the ceramic wafer of basalt FRP is 81.78MPa.
Embodiment 4
The ceramic wafer adopting is produced (with the emerging bar that bears down on one by Jinjiang City of Fujian Province magnetic kitchen range and construction material field.Rank: high-class product, operative norm: GB/T4100-2006), its specification is 250mm × 70mm × 7mm.The resin adopting is the Lica100AB of Hai Te company fiber impregnation glue caking agent (epoxy resin).The unidirectional continuous carbon fibre HITEX-C200 that adopts Nanjing Hitech Composites Co., Ltd., its performance is in table 2.
Table 2. carbon fiber performance
| Mass area ratio | Tensile strength standard value | Tension modulus of elasticity | Elongation rate |
| （g/m 2） | （MPa） | （MPa） | （％） |
| ≤200 | ≥3400 | ≥2.4×10 5 | ≥1.7 |
First ceramic wafer base plate is carried out to grinding process, then washes with tap water, to be dried after on bottom surface brushing one deck resin glue cementing agent.Unidirectional one deck continuous carbon fibre (this fiber is cut into the size of 250mm × 70mm in advance) is bonded on the cementing agent of ceramic wafer bottom surface, again cementing agent is applied on unidirectional continuous carbon fibre and brushing repeatedly, cementing agent is penetrated in unidirectional continuous carbon fibre completely, and extrudes bubble compacting.Again cementing agent is brushed to the surface of unidirectional continuous carbon fibre, to be bonded dose solidify after can obtain fibre-forming polymer (FRP) composite ceramic slab.
This FRP strengthens ceramic wafer and solidifies after 7 days at ambient temperature, tests its three-point bending resistance intensity on Rui Geer electronic universal material experiment-machine.The flexural strength of not pasting basalt fibre ceramic wafer is 6.22MPa, and the flexural strength of pasting the ceramic wafer of basalt FRP is 69.62MPa.
Embodiment 5
According to the materials and methods described in embodiment 4, Preparation Example 5FRP strengthens ceramic wafer, and wherein, unidirectional continuous carbon fibre is 2 layers.
This FRP strengthens ceramic wafer and solidifies after 7 days at ambient temperature, tests its three-point bending resistance intensity on Rui Geer electronic universal material experiment-machine.The flexural strength of not pasting basalt fibre ceramic wafer is 6.22MPa, and the flexural strength of pasting the ceramic wafer of basalt FRP is 86.7MPa.
Embodiment 6
According to the materials and methods described in embodiment 4, Preparation Example 6FRP strengthens ceramic wafer, and wherein, unidirectional continuous carbon fibre is 3 layers.
This FRP strengthens ceramic wafer and solidifies after 7 days at ambient temperature, tests its three-point bending resistance intensity on Rui Geer electronic universal material experiment-machine.The flexural strength of not pasting basalt fibre ceramic wafer is 6.22MPa, and the flexural strength of pasting the ceramic wafer of basalt FRP is 107.45MPa.
The utility model has the advantage of: the ceramic wafer of existing fragile material and lightweight, high-performance fiber polymer (FRP) that mechanical strength is high are combined, make this composite plate there is high comprehensive mechanical intensity, reduced the damage ratio in the links such as transport, construction and the use of ceramic wafer.FRP strengthen ceramic wafer preparation method have operation simple, draw materials easily, equipment investment is few, cost is low.
According to as mentioned above, just can realize preferably the utility model.But embodiment of the present utility model is not restricted to the described embodiments; other any do not deviate from change, the modification made under Spirit Essence of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection domain of the present utility model.
Claims (3)
1. FRP strengthens a ceramic wafer, comprises ceramic sheet layer, it is characterized in that, comprise fibre-reinforced plastics layer, described fibre-reinforced plastics layer is bonded in the bottom surface of ceramic sheet layer.
2. FRP according to claim 1 strengthens ceramic wafer, it is characterized in that, fibre-reinforced plastics layer comprises organic resin layer and one deck continuous fiber layer at least, and described continuous fiber layer is clipped in organic resin layer.
3. FRP according to claim 2 strengthens ceramic wafer, it is characterized in that, described continuous fiber layer is unidirectional fiber layers or fiber fabric layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320828644.0U CN203669260U (en) | 2013-12-13 | 2013-12-13 | FRP reinforcement ceramic plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320828644.0U CN203669260U (en) | 2013-12-13 | 2013-12-13 | FRP reinforcement ceramic plate |
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| Publication Number | Publication Date |
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| CN203669260U true CN203669260U (en) | 2014-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320828644.0U Expired - Fee Related CN203669260U (en) | 2013-12-13 | 2013-12-13 | FRP reinforcement ceramic plate |
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| Country | Link |
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| CN (1) | CN203669260U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105839881A (en) * | 2016-06-04 | 2016-08-10 | 梁燕珍 | Heat insulation ceramic tile |
| CN106193489A (en) * | 2016-08-30 | 2016-12-07 | 苏州金螳螂建筑装饰股份有限公司 | A kind of abnormity tetragon stone material post |
-
2013
- 2013-12-13 CN CN201320828644.0U patent/CN203669260U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105839881A (en) * | 2016-06-04 | 2016-08-10 | 梁燕珍 | Heat insulation ceramic tile |
| CN106193489A (en) * | 2016-08-30 | 2016-12-07 | 苏州金螳螂建筑装饰股份有限公司 | A kind of abnormity tetragon stone material post |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140625 Termination date: 20151213 |
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| EXPY | Termination of patent right or utility model |