CN203664935U - Profiling vertical welding equipment - Google Patents
Profiling vertical welding equipment Download PDFInfo
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- CN203664935U CN203664935U CN201420012349.2U CN201420012349U CN203664935U CN 203664935 U CN203664935 U CN 203664935U CN 201420012349 U CN201420012349 U CN 201420012349U CN 203664935 U CN203664935 U CN 203664935U
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- guide rail
- welding
- vertical position
- welding equipment
- profiling
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- 238000003466 welding Methods 0.000 title claims abstract description 159
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 239000011324 bead Substances 0.000 description 7
- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
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Abstract
The utility model provides profiling vertical welding equipment which comprises a door type frame, at least one pair of welding trolley guide rails, at least one pair of welding trolleys and at least one pair of compressing mechanisms. The door type frame comprises a top beam and two supports fixed to the two ends of the top beam, two ends of the at least one pair of welding trolley guide rails are movably arranged on the door type frame front and back and are arranged on the front faces and/or the back faces of the two supports respectively, two light emitting points spaced by a certain distance are arranged on each welding trolley guide rail, the at least one pair of welding trolleys can move along the at least two welding trolley guide rails respectively, the at least one pair of compressing mechanisms are arranged on the front faces and/or the back faces of the opposite inner sides of the two supports respectively and used for compressing side plates of a container, and the light emitting points can irradiate the edges of the side plates by adjusting two ends of the welding trolley guide rails to shift. According to the profiling vertical welding equipment, the labor intensity of workers is lowered, welding operation efficiency is improved, the welding effect is further optimized, and fast-paced assembly line type production can be achieved conveniently.
Description
Technical field
The utility model relates to technical field of welding equipment, particularly relates to a kind of profiling vertical position welding equipment.
Background technology
At present, the concrete operation method of the side plate of container and the welding of front and back frame corner post overlap joint is: assemble at general assembly line, then completed the vertical position welding of side plate and forward and backward corner post overlap joint by workman's manual operations.Because early stage assembling and manual welding operation exist flaw, and the outer arch of corner post or interior concave defect, cause welding bead up and down or weld size error appears in fore-and-aft direction.Although minority welder has adopted automatic welding frame, operating personnel need the position of moment observation pad manual fine-tuning welding gun in the process of automatic welding, have increased workman's labour intensity, and operating efficiency is lower, and welding effect is not good.
Utility model content
The utility model will solve in prior art the large and lower technical problem of operating efficiency of labour intensity.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
The profiling vertical position welding equipment the utility model proposes, for the vertical welding between container side plate and corner post, wherein, described profiling vertical position welding equipment comprises portal frame, at least one pair of welding tractor guide rail, at least one pair of welding tractor and at least one pair of hold-down mechanism, wherein, portal frame comprises back timber and is fixed on two supports at described back timber two ends, at least one pair of welding tractor guide rail two ends all can be arranged at movably forward and backward described portal frame and lay respectively at two supports above and/or below, every described welding tractor guide rail is provided with two luminous points at a distance of a determining deviation, at least one pair of welding tractor can move along at least two pairs of welding vehicle guides respectively, at least one pair of hold-down mechanism be located at respectively described two supports relative inner above and/or below, in order to compress the side plate of described container, by adjusting two end movements of welding tractor guide rail, two described luminous points can be irradiated to the edge of described side plate.
According to an embodiment of the present utility model, the upper end of each described support and bottom are respectively equipped with at least one upper horizontal guide rail and at least one lower horizontal guide rail along fore-and-aft direction, and at least one described upper horizontal guide rail and at least one described lower horizontal guide rail lay respectively at described portal frame above and/or below, the two ends of described welding tractor guide rail are respectively equipped with the top shoe coordinating with described upper horizontal guide rail and the sliding block coordinating with described lower horizontal guide rail.
According to another embodiment, described profiling vertical position welding equipment also comprises the drive motors that move along described upper horizontal guide rail and lower horizontal guide rail at the two ends that are respectively used to drive described welding tractor guide rail.
According to another embodiment, described welding tractor guide rail upper end and bottom are movably connected on respectively described top shoe and described sliding block.
According to another embodiment, on described top shoe and sliding block, be separately installed with bearing block, described welding tractor guide rail upper end and bottom are installed on described top shoe and sliding block by bearing respectively.
According to another embodiment, in described top shoe and sliding block, be respectively equipped with spherical storage tank, described welding tractor guide rail upper end and bottom are provided with respectively the ballhead that can be movably placed in described spherical storage tank.
According to another embodiment, described profiling vertical position welding equipment also comprises the camera that gathers described side plate edge image and the display that can show the image of described camera collection.
According to another embodiment, described hold-down mechanism is profiling hold-down mechanism, comprise be fixed on the pressing plate of described support inner side, vertically compact arranged polylith briquetting and be connected to described pressing plate and described polylith briquetting between multiple retractor devices.
According to another embodiment, described welding tractor comprises body, the gun rack that can move along described welding tractor guide rail, is installed on the welding gun of described gun rack and is installed on described body the telescoping mechanism between described gun rack, described gun rack is provided with imitation shape piece, under welded condition, described multiple retractor device pushes briquetting described in polylith to described surface of side plate, and described imitation shape piece contacts cooperation with described corner post.
According to another embodiment, described imitation shape piece is roller.
As shown from the above technical solution, the profiling vertical position welding equipment the utility model proposes, because welding tractor guide rail two ends can move forward and backward, and be respectively equipped with luminous point at welding tractor guide rail two ends, therefore by adjusting welding tractor guide rail, two luminous points on it are all aligned with container side plate edge, get final product basic guarantee welding tractor guide rail parallel with container side plate edge, and then welding tractor can be welded all the time in welding process to it in position, container side plate edge, saved workman needs the moment to observe the operation of container side plate edge manual fine-tuning welding torch position in welding process, reduce labour intensity, improve weld job efficiency, being conducive to realize allegro pipeline system produces.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model profiling vertical position welding equipment, represents non-welded condition;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the A part enlarged drawing shown in Fig. 1;
Fig. 4 is the B part enlarged drawing shown in Fig. 1;
Fig. 5 is the C part enlarged drawing shown in Fig. 2;
Fig. 6 is the D part enlarged drawing shown in Fig. 2;
Fig. 7 is the E part enlarged drawing shown in Fig. 1;
Fig. 8 is the F part enlarged drawing shown in Fig. 1;
Fig. 9 is the structural representation of the utility model profiling vertical position welding equipment, represents welding job state.
Wherein, description of reference numerals is as follows:
1. container; 10. side plate; 11. corner posts; 2. portal frame; 20. back timbers; 21. supports; Horizontal guide rail on 210.; 211. times horizontal guide rails; 212. drive motors; 22. staircases; 3. welding tractor guide rail; 30. top shoes; 300. bearing block; 31. sliding blocks; 32. luminous points; 33. connecting axles; 4. welding tractor; 40. bodies; 41. gun racks; 42. welding guns; 43. telescoping mechanisms; 44. imitation shape pieces; 5. hold-down mechanism; 50. profiling hold-down mechanisms; 501. pressing plate; 502. briquetting; 503. retractor device; 6. camera.
Detailed description of the invention
The exemplary embodiments that embodies the utility model feature & benefits will describe in detail in the following description.Be understood that the utility model can have various variations on different embodiment, it neither departs from scope of the present utility model, and explanation wherein and to be shown in be the use explaining in essence, but not in order to limit the utility model.
The profiling vertical position welding equipment the utility model proposes, can be used for the vertical welding between container 1 side plate 10 and corner post 11, also can be used for the vertical profiling welding of other field.
It should be noted that, below, in the describing in detail of the utility model detailed description of the invention, the direction that enters this profiling vertical position welding equipment taking container 1 is that the direct of travel of container 1 is as front, after direction is in contrast.
Embodiment 1
As depicted in figs. 1 and 2, the utility model profiling vertical position welding equipment the first embodiment comprises one door type framework 2, a pair of welding tractor guide rail 3, a pair of welding tractor 4 and a pair of hold-down mechanism 5.
As depicted in figs. 1 and 2, portal frame 2 is mainly made up of a back timber 20 and two supports 21 being fixed on these back timber 20 two ends.In portal frame 2 one or both sides, staircase 22 is set, so that workman's monitoring and maintenance.
As depicted in figs. 1 and 2, a pair of welding tractor guide rail 3 be arranged at respectively two supports 21 before, the two ends that every root bead connects vehicle guide 3 all can move forward and backward.The two ends up and down of welding tractor guide rail 3 respectively arrange a luminous point 32, and these these luminous points 32 select the intense light source of diameter 1-4mm to be advisable, such as LED light source, LASER Light Source etc., but not as limit.
The setting position that every root bead connects the luminous point of two ends up and down 32 of vehicle guide 3 is to determine like this: first under manual observation, simulate welding more than 10 time for container 1 side plate, and in simulation process, the angle position of continuous manual adjustments welding gun 42 etc.; In the time simulating desirable weld seam, the position of fixing welding gun 42 on welding tractor 4; Simultaneously in the upper and lower end portion of welding tractor guide rail 3, luminous point 32 is installed respectively, and is made optical energy irradiation that luminous point 32 sends to container 1 side plate 10 edges (desirable position while welding), in follow-up weld job, without manually adjusting again welding gun 42 positions.Therefore, this first embodiment can increase substantially weld job efficiency owing to being provided with luminous point 32.
As shown in Figures 3 to 6, welding tractor guide rail 3 two ends can be realized and being moved forward and backward by following manner: the upper end of support 21 and bottom arrange respectively a upper horizontal guide rail 210 and a lower horizontal guide rail 211 along fore-and-aft direction.In this first embodiment, on this horizontal guide rail 210 and this lower horizontal guide rail 211 lay respectively at portal frame 2 before.The two ends up and down of welding tractor guide rail 3 connect respectively top shoe 30 and sliding block 31, and this top shoe 30 coordinates with the lower horizontal guide rail 211 of upper horizontal guide rail 210 and this respectively with sliding block 31.Each drive motors 212 of installing on upper horizontal guide rail 210 and lower horizontal guide rail 211, in order to drive welding tractor guide rail 3 two ends to move along horizontal guide rail on this 210 and lower horizontal guide rail 211.Drive motors 212 also can be installed on portal frame 2.
As shown in Figures 3 to 6, the amplitude of adjusting when welding tractor guide rail 3 front and back is when little, and top shoe 30 and sliding block 31 can be fixedly connected on welding tractor guide rail 3; The Amplitude Ratio of adjusting when welding tractor guide rail 3 front and back is when larger, for prevent top shoe 30 and sliding block 31 along on stuck in horizontal guide rail 210 and lower horizontal guide rail 211 moving process, preferably, make top shoe 30 and sliding block 31 be movably connected on respectively welding tractor guide rail 3.For example, welding tractor guide rail 3 can be realized by following manner with being flexibly connected of top shoe 30, sliding block 31:
One bearing block 300 is set respectively on the top shoe 30 of welding tractor guide rail 3 and sliding block 31, and a connecting axle 33 is extended respectively in the upper end of welding tractor guide rail 3 and bottom, connecting axle by bearing fit in bearing block 300.Therefore realize being flexibly connected between the upper end of welding tractor guide rail 3 and bottom and top shoe 30 and sliding block 31 by bearing and the cooperation of bearing block 300.
In addition, also can be at top shoe 30 and the interior spherical storage tank of offering respectively of each sliding block 31, welding tractor guide rail 3 upper ends and bottom are respectively the ballhead that can be placed in spherical storage tank.Structure by ballhead and spherical storage tank and coordinating also can realize being flexibly connected between the upper end of welding tractor guide rail 3 and bottom and top shoe 30 and sliding block 31.
As depicted in figs. 1 and 2, a pair of welding tractor 4 is arranged at respectively two root beads and connects on vehicle guide 3, and welding tractor 4 can move along welding tractor guide rail 3.Welding tractor 4 comprises body 40, the gun rack 41 that can move along welding tractor guide rail 3, is installed on the welding gun 42 of this gun rack 41 and is installed on the telescoping mechanism 43 between this body 40 and gun rack 41, this telescoping mechanism 43 can be selected cylinder etc., but not as limit.
As depicted in figs. 1 and 2, a pair of hold-down mechanism 5 is arranged at respectively the front portion of two support 21 relative inner, in order to compress container 1 in welding process, ensures the stability of welding, improves welding quality.This hold-down mechanism 5 can adopt traditional structure.
As shown in Figure 1, the profiling vertical position welding equipment of this first embodiment also comprises camera 6.The two ends up and down that connect vehicle guide 3 at every root bead arrange a camera 6, and these two cameras 6 connect a display, in order to gather two luminous point 32 irradiation position images, so that monitoring aligns.Also can connect on vehicle guide 3 wide-angle camera is set at every root bead, to replace two cameras 6.Camera 6 also can be installed on portal frame 2 other positions such as grade, as long as can collect luminous point 32 irradiation position images.
As shown in Figure 9, in welding process, container 1 is by connecting gear, and the conveyer that is for example layed in ground is delivered under profiling vertical position welding equipment of the present utility model.Arrive after predetermined welding post, a pair of hold-down mechanism 5 is pushed against side plate 10 surfaces of this container 1.
After fixed set vanning 1, multiple drive motors 212 drive respectively top shoe 30 and sliding block 31 slippage on upper horizontal guide rail 210 and lower horizontal guide rail 211 controlled separately, regulate the front and back position of a pair of welding tractor guide rail 3.Now be located at luminous point 32 on this welding tractor guide rail 3 luminous, by adjusting the two ends of welding tractor guide rail 3, the edge that can be irradiated to this container 1 side plate 10 with two luminous points 32 is as the criterion, and circuit and welding bead that welding tractor 4 moves up and down welding along welding tractor guide rail 3 are basically identical.
After completing and aligning, the welding tractor 4 that is positioned at container 1 both sides carries out profiling welding to the corner post 11 of this container 1 and side plate 10 edges of both sides at vertical direction respectively.
Present embodiment has been set forth has a pair of welding tractor guide rail 3, and two supports 21 that are arranged at respectively portal frame 2 situation above, is mainly used in the corner post 11 of the side plate of container 1 10 front ends and container 1 front end to be welded to connect.In this first embodiment, a pair of hold-down mechanism 5 can be only set, be located at respectively two supports 21 relative inner before, two pairs of hold-down mechanisms 5 also can be set, be located at respectively the front and back of the relative inner of two supports 21.
In addition two kinds of situations, also do not depart from its design of the present utility model or essence:
Profiling vertical position welding equipment of the present utility model, has a pair of welding tractor guide rail 3, this to welding vehicle guide 3 be arranged at respectively portal frame 2 two supports 21 after, for the corner post 11 of the side plate of container 1 10 rear ends and container 1 rear end is welded to connect.In addition, profiling vertical position welding equipment of the present utility model, also can there are two pairs of welding vehicle guides 3, this two couples welding vehicle guide 3 is arranged at respectively the front and back of two supports 21 of portal frame 2, for the corner post 11 of the side plate of container 1 10 front ends and container 1 front end is welded to connect, and the corner post 10 of the side plate of container 1 10 rear ends and container 1 rear end is welded to connect.
As shown in Figure 7 and Figure 8, the second embodiment of the utility model profiling vertical position welding equipment, this second embodiment and the first embodiment are basic identical, and difference is:
As shown in Figure 7, in the present embodiment, welding tractor 4 further comprises an imitation shape piece 44, and this imitation shape piece 44 is fixed on gun rack 41, and imitation shape piece 44 can be selected roller etc., but not as limit.
As shown in Figure 8, in the present embodiment, hold-down mechanism 5 is profiling hold-down mechanism 50.Each profiling hold-down mechanism 50 comprises and is fixed on the pressing plate 501 of support 21 inner sides, compact arranged polylith briquetting 502 and be connected to the multiple retractor devices 503 between this pressing plate 501 and each briquetting 502 vertically.
As shown in Figure 9, in welding process, the compact arranged each briquetting 502 of multiple retractor device 503 pushing tow is inwardly supported the surface at container 1 side plate 10.Each retractor device 503 forms an independently compressing unit, multiple vertically compact arranged these compressing units side plate 10 profilings to a side jointly of homonymy with a briquetting of its pushing tow.The telescoping mechanism 43 of a pair of welding tractor 4 by is separately by 41 pushing tows of the gun rack with welding gun 42 to welding position, and its imitation shape piece 44 contacts corner post 11 surfaces of container 1 and coordinates mobile.
In this second embodiment, the imitation shape piece 44 on welding tractor 4 in welding process on the one hand along with welding tractor 4 moves up and down and moves; On the other hand, imitation shape piece 44, under the effect of the telescoping mechanism 43 of welding tractor 4, can keep in touch with the corner post surface of container.Therefore, in the second embodiment profiling vertical position welding equipment, if container side plate is having concavo-convex error perpendicular to welding tractor 4 directions, can also realize the profiling welding of this direction, this has further strengthened welding effect.
Although described the utility model profiling vertical position welding equipment with reference to several exemplary embodiments, should be understood that the term that wherein used is explanation and exemplary, but not be restrictive.Because the utility model profiling vertical position welding equipment can specifically be implemented in a variety of forms and not depart from its design or essence, therefore, above-mentioned embodiment is not limited to any aforesaid details, and be widely interpreted in the design that should limit in the claim of enclosing and scope, therefore all should be the claim of enclosing, the whole variations in the claim of falling into or its equivalent scope and remodeling contains.
Claims (10)
1. a profiling vertical position welding equipment, for the vertical welding between container (1) side plate (10) and corner post (11), is characterized in that, described profiling vertical position welding equipment comprises:
Portal frame (2), comprises back timber (20) and is fixed on two supports (21) at described back timber (20) two ends;
At least one pair of welding tractor guide rail (3), two ends all can be arranged at movably forward and backward described portal frame (2) and lay respectively at two supports (21) above and/or below, every described welding tractor guide rail (3) is provided with two luminous points (32) at a distance of a determining deviation;
At least one pair of welding tractor (4), can be mobile along at least two pairs of welding vehicle guides (3) respectively;
At least one pair of hold-down mechanism (5), be located at respectively described two supports (21) relative inner above and/or below, in order to compress the side plate (10) of described container (1);
By adjusting two end movements of welding tractor guide rail (3), two described luminous points (32) can be irradiated to the edge of described container (1) side plate (10).
2. profiling vertical position welding equipment according to claim 1, it is characterized in that, the upper end of each described support (21) and bottom are respectively equipped with at least one upper horizontal guide rail (210) and at least one lower horizontal guide rail (211) along fore-and-aft direction, and at least one described upper horizontal guide rail (210) and at least one described lower horizontal guide rail (211) lay respectively at described portal frame (2) above and/or below, the two ends of described welding tractor guide rail (3) are respectively equipped with the top shoe (30) coordinating with described upper horizontal guide rail (210) and the sliding block (31) coordinating with described lower horizontal guide rail (211).
3. profiling vertical position welding equipment according to claim 2, it is characterized in that, described profiling vertical position welding equipment also comprises and is respectively used to drive the two ends of described welding tractor guide rail (3) along described upper horizontal guide rail (210) and the mobile drive motors (212) of lower horizontal guide rail (211).
4. profiling vertical position welding equipment according to claim 2, is characterized in that, described welding tractor guide rail (3) upper end and bottom are movably connected on respectively described top shoe (30) and described sliding block (31).
5. profiling vertical position welding equipment according to claim 4, it is characterized in that, on described top shoe (30) and sliding block (31), be separately installed with bearing block (300), described welding tractor guide rail (3) upper end and bottom are installed on described top shoe (30) and sliding block (31) by bearing respectively.
6. profiling vertical position welding equipment according to claim 4, it is characterized in that, in described top shoe (30) and sliding block (31), be respectively equipped with spherical storage tank, described welding tractor guide rail (3) upper end and bottom are provided with respectively the ballhead that can be movably placed in described spherical storage tank.
7. profiling vertical position welding equipment according to claim 1, it is characterized in that, described profiling vertical position welding equipment also comprises the camera (6) for gathering described container (1) side plate (10) edge image and can show the display of the image of described camera (6) collection.
8. according to the profiling vertical position welding equipment described in any one in claim 1-7, it is characterized in that, described hold-down mechanism (5) is profiling hold-down mechanism (50), comprise be fixed on the pressing plate (501) of described support (21) inner side, vertically compact arranged polylith briquetting (502) and be connected to described pressing plate (501) and described polylith briquetting (502) between multiple retractor devices (503).
9. profiling vertical position welding equipment according to claim 8, it is characterized in that, described welding tractor (4) comprises can be along the mobile body (40) of described welding tractor guide rail (3), gun rack (41), be installed on the welding gun (42) of described gun rack (41) and be installed on described body (40) and described gun rack (41) between telescoping mechanism (43), described gun rack (41) is provided with imitation shape piece (44), under welded condition, described multiple retractor device (503) pushes briquetting described in polylith (502) to described container (1) side plate (10) surface, described imitation shape piece (44) contacts cooperation with described container (1) corner post (11).
10. profiling vertical position welding equipment according to claim 9, is characterized in that, described imitation shape piece (44) is roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420012349.2U CN203664935U (en) | 2014-01-08 | 2014-01-08 | Profiling vertical welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420012349.2U CN203664935U (en) | 2014-01-08 | 2014-01-08 | Profiling vertical welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203664935U true CN203664935U (en) | 2014-06-25 |
Family
ID=50961269
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420012349.2U Expired - Lifetime CN203664935U (en) | 2014-01-08 | 2014-01-08 | Profiling vertical welding equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN203664935U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067771A (en) * | 2016-11-17 | 2018-05-25 | 青岛中集集装箱制造有限公司 | For the automatic welding device and automatic soldering method of container |
| CN108161286A (en) * | 2016-12-08 | 2018-06-15 | 太仓中集特种物流装备有限公司 | Automatic welding lifting gear |
-
2014
- 2014-01-08 CN CN201420012349.2U patent/CN203664935U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067771A (en) * | 2016-11-17 | 2018-05-25 | 青岛中集集装箱制造有限公司 | For the automatic welding device and automatic soldering method of container |
| CN108161286A (en) * | 2016-12-08 | 2018-06-15 | 太仓中集特种物流装备有限公司 | Automatic welding lifting gear |
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| TR01 | Transfer of patent right |
Effective date of registration: 20160316 Address after: 215434 No. 99 Binjiang Avenue, Taicang economic and Technological Development Zone, Suzhou, Jiangsu Patentee after: TAICANG CIMC REEFER LOGISTICS EQUIPMENT Co.,Ltd. Address before: 523000 Guangdong province Dongguan Songshan Lake high tech Industrial Development Zone Technology Park Building 1, 3 floor, room 309B Patentee before: CIMC CONTAINERS HOLDING Co.,Ltd. Patentee before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Patentee before: TAICANG CIMC REEFER LOGISTICS EQUIPMENT Co.,Ltd. Patentee before: SHANGHAI CIMC REEFER CONTAINERS Co.,Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20140625 |
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| CX01 | Expiry of patent term |