CN203658195U - Monolithic catalyst coating firmness testing equipment - Google Patents

Monolithic catalyst coating firmness testing equipment Download PDF

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Publication number
CN203658195U
CN203658195U CN201320869656.8U CN201320869656U CN203658195U CN 203658195 U CN203658195 U CN 203658195U CN 201320869656 U CN201320869656 U CN 201320869656U CN 203658195 U CN203658195 U CN 203658195U
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China
Prior art keywords
catalyzer
catalyst
testing apparatus
compressed air
integer catalyzer
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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CN201320869656.8U
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Chinese (zh)
Inventor
李文松
谭名强
赵云昆
吴乐刚
高勇
王晓东
段春坤
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GUIYAN CATALYST CO Ltd KUNMING
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GUIYAN CATALYST CO Ltd KUNMING
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Priority to CN201320869656.8U priority Critical patent/CN203658195U/en
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Abstract

The utility model discloses monolithic catalyst coating firmness testing equipment. The testing equipment comprises a compressed air generation device, a compressed air buffer tank, a pressure display, a compressed air dispersion device, a catalyst fixing device, a dust recovery device and a control system. A to-be-tested monolithic catalyst is put on the catalyst fixing device and fixed, then compressed air with needed pressure, supplied by the compression air generation device is acted on the to-be-tested catalyst by virtue of the compressed air dispersion device, and a time control system is used for controlling the testing time. The testing equipment can be applicable to the monolithic catalyst of any diameter range, and can carry out testing aiming at different requirements on the coating firmness of the monolithic catalyst, the testing conditions are closer to the usage conditions of the monolithic catalyst, and the coating firmness of the catalyst can be effectively reflected.

Description

Integer catalyzer coating fastness testing apparatus
Technical field
The utility model relates to a kind of integer catalyzer testing apparatus and method of testing, in particular, relates to testing apparatus and the method for the coating fastness of integer catalyzer.
Background technology
Along with motor vehicle, stationary combustion source quantity increase severely, its gas discharging is also more and more serious to the pollution of atmosphere, serious harm health.It is the effective ways that solve toxic emission that integral catalyzer is installed.And the active component of integer catalyzer is to be dispersed on coating material, coating material adopts the mode applying to be attached on honeycomb substrate, and life-span and the performance of the adhesive strength of coating material and honeycomb substrate to catalyzer plays vital effect.Therefore, to coating material, the detection of the adhesive strength on integer catalyzer has great importance.
But, existing disclosed known references and data only have supersonic detection method to the detection of integer catalyzer, the method, integer catalyzer need be positioned in solvent, and the work climate of integer catalyzer is atmosphere, so the coating fastness of this detection mode under can not effecting reaction catalyzer work climate; In addition, the testing process complexity to the larger integer catalyzer of volume.Therefore significant to checkout equipment and the detection method of integer catalyzer coating fastness under atmosphere.
Utility model content
The purpose of this utility model is checkout equipment and the detection method of the coating fastness of inventing the authentic and valid detection integer catalyzer of a kind of energy.
For reaching above object, the checkout equipment of the utility model integer catalyzer mainly comprises:
The coating fastness testing apparatus of integer catalyzer of the present utility model comprises: compressed air generator, pressurized air surge tank, pressure display unit, pressurized air part flow arrangement, catalyzer stationary installation, device for recovering powder and control system.
Wherein, compressed air generator is the adjustable blower fan of rotating speed.
Wherein, pressurized air surge tank is used to pressurized air part flow arrangement that the pressurized air of pressure stability is provided.
Wherein, pressurized air part flow arrangement is characterized in that multiple air diverters of combining side by side and controls air diverter operational system.
Wherein, catalyzer stationary installation comprises automatic impaction fixing tool and catalyzer endface position control frock.
Device for recovering powder is a dust-precipitator.
Wherein, control system is a test duration controller.
Wherein, the adjustable blower fan of rotating speed is used for providing the pressurized air of adjustable pressure.
Wherein, air diverter and shunt operational system are for providing the pressurized air of certain flow rate.
Wherein, automatic impaction fixing tool and catalyst position control frock are for being fixed on integer catalyzer the fixed position of testing apparatus.
Wherein, automatic impaction fixing tool comprises integer catalyzer protection assembly.
Method of testing is as follows: open frequency conversion fan, regulate frequency conversion fan frequency until the pressure that pressurized air surge tank pressure gauge shows reaches required value, integer catalyzer is fixed in catalyzer stationary installation, and unlatching device for recovering powder, set the test duration, and open pressurized air part flow arrangement, pressurized air part flow arrangement provides the gas of certain flow rate to start integer catalyzer to purge; Calculate the expulsion rate of coating by the weight before and after purging.
Accompanying drawing explanation
Accompanying drawing 1 is integer catalyzer coating fastness testing apparatus sketch; Being labeled as in accompanying drawing: 1 device for recovering powder, 2 testing apparatus stands, 3 tested sample places, 4 exemplar stationary installations, 5 air part flow arrangements, 6 tensimeters, 7 pressurized air surge tanks, 8 frequency conversion fans, 9 control system.
Embodiment
Below in conjunction with accompanying drawing, the testing apparatus machinery of integer catalyzer coating fastness of the present utility model is described.
The method of testing of integer catalyzer coating fastness of the present utility model, comprises the following steps:
(1) the weight G1 of weighing integer catalyzer;
(2) integer catalyzer is positioned in catalyzer stationary installation, control device for opening, is fixed on catalyzer on this device;
(3) open compressed air generator, and regulate this device to make the pressure display unit on pressurized air snubber assembly show that pressure reaches the requirement of test;
(4) open pressurized air part flow arrangement, air diverter purges integer catalyzer automatically;
(5), after purging finishes, close the switch of catalyzer stationary installation;
(6) take off the integer catalyzer of test, weigh the weight G2 of catalyzer;
(7) 1 calculate the coating fastness of integer catalyzer as follows
Formula 1: coating fastness (expulsion rate/%)=(G1-G2) * 100/G1
Embodiment 1 measures the coating fastness that specification is the vehicle tail gas triple effect ceramic honeycomb catalyst of Φ 101.6*123.3, and compressed air pressure requires 5.5MPa, purge time 2 minutes.
(1) before test, the weight of weighing integer catalyzer is 520.40g;
(2) integer catalyzer is positioned in catalyzer stationary installation, control device for opening, is fixed on catalyzer on this device;
(3) open frequency conversion fan, and regulate frequency conversion fan frequency to make the pressure display unit on pressurized air snubber assembly show that pressure reaches 5.5MPa;
(4) setting the test duration is 2min;
(5) open pressurized air part flow arrangement, air diverter purges integer catalyzer automatically;
(6) purge after 2min, equipment is closed automatically, stops purging;
(6) take off the integer catalyzer of test, weigh the weight 518.21g of catalyzer;
(7) 1 calculate the coating fastness of integer catalyzer as follows
Formula 1: coating fastness (expulsion rate/%)=(520.4-518.21) * 100/520.4=0.42
The coating fastness (coating shedding rate) of the catalyzer of measuring is 0.42%, and the coating fastness of this catalyzer is better, can under the impact of vehicle exhaust, be attached to securely on ceramic monolith.

Claims (4)

1. an integer catalyzer coating fastness testing apparatus, is characterized in that:
This testing apparatus comprises: compressed air generator, pressurized air surge tank, pressure display unit, pressurized air part flow arrangement, catalyzer stationary installation, device for recovering powder and control system,
Described pressurized air part flow arrangement comprises multiple air diverters of combining side by side and controls air diverter operational system; Catalyzer stationary installation comprises automatic impaction fixing tool and catalyzer endface position control frock; Device for recovering powder is a dust-precipitator.
2. a kind of integer catalyzer coating fastness testing apparatus as claimed in claim 1, is characterized in that: described compressed air generator is the adjustable blower fan of rotating speed.
3. a kind of integer catalyzer coating fastness testing apparatus as claimed in claim 1, is characterized in that: described automatic impaction fixing tool and catalyst position control frock are for being fixed on integer catalyzer the fixed position of testing apparatus.
4. a kind of integer catalyzer coating fastness testing apparatus as claimed in claim 1, is characterized in that: described automatic impaction fixing tool comprises integer catalyzer protection assembly.
CN201320869656.8U 2013-12-27 2013-12-27 Monolithic catalyst coating firmness testing equipment Expired - Lifetime CN203658195U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320869656.8U CN203658195U (en) 2013-12-27 2013-12-27 Monolithic catalyst coating firmness testing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320869656.8U CN203658195U (en) 2013-12-27 2013-12-27 Monolithic catalyst coating firmness testing equipment

Publications (1)

Publication Number Publication Date
CN203658195U true CN203658195U (en) 2014-06-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320869656.8U Expired - Lifetime CN203658195U (en) 2013-12-27 2013-12-27 Monolithic catalyst coating firmness testing equipment

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CN (1) CN203658195U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108722393A (en) * 2018-05-04 2018-11-02 昆明贵研催化剂有限责任公司 The control method of bond strength between a kind of catalysis material coating and cordierite honeycomb ceramic carrier
CN110849764A (en) * 2019-11-18 2020-02-28 无锡威孚环保催化剂有限公司 Method for testing falling rate of automobile exhaust purification catalyst

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108722393A (en) * 2018-05-04 2018-11-02 昆明贵研催化剂有限责任公司 The control method of bond strength between a kind of catalysis material coating and cordierite honeycomb ceramic carrier
CN110849764A (en) * 2019-11-18 2020-02-28 无锡威孚环保催化剂有限公司 Method for testing falling rate of automobile exhaust purification catalyst

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Granted publication date: 20140618