CN203649208U - Gasket production assembly line device - Google Patents
Gasket production assembly line device Download PDFInfo
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- CN203649208U CN203649208U CN201420165798.0U CN201420165798U CN203649208U CN 203649208 U CN203649208 U CN 203649208U CN 201420165798 U CN201420165798 U CN 201420165798U CN 203649208 U CN203649208 U CN 203649208U
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- press
- feeding
- hydraulic press
- punch press
- sawing sheet
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Abstract
The utility model provides a gasket production assembly line device, which comprises a strip material plate automatic feed unit, a cutting stamping machine, a wool shunt transmission unit, an automatic receiving qualifying unit, a molding hydraulic press, a transmission line and a trimming punch, wherein the cutting stamping machine and the molding hydraulic press comprise pneumatic mechanisms, the pneumatic mechanism of the cutting stamping machine is used to blow round workpiece into a material receiving rack and blow strip perforated wastes into a waste receiving portion, the pneumatic mechanism of the molding hydraulic press is used to blow the round workpiece into the transmission line, the cutting stamping machine, the molding hydraulic press and the trimming punch all comprise charge coupled device (CCD) positioning sensors, and are used to detect whether the workpiece and dies are aligned, are excellent in size precision, and can be applied for the fields of high speed railways, rail transportation, aerospace aviation and precision manufacturing and the like after subsequent process and the like. The gasket production assembly line device is beneficial to reduce production cost of anti-loose gaskets, and improves product quality.
Description
Technical field
The utility model relates to bolt type component processing technique field, more specifically, relates to a kind of pad production line equipment.
Background technology
Bolt is to realize the fixing basic frame for movement of combination between metallic element, is widely used in the fields such as track traffic, high-speed railway, electric power energy, petrochemical industry, space flight and aviation.Bolt arrangement is often under vibration environment in actual applications, need to prevent due to vibration and line load cause that bolt rotates with respect to screwed hole, cause bolt looseness even to come off, cause metallic element to be separated from each other and cause various faults and potential safety hazard.
In order to increase the contact area of nut and metallic element of bolt, can put pad at the screw jacket being positioned at below nut, in the process of bolt tightening, nut is by pad contacting metal parts indirectly.Meanwhile, by being formed for the double wedge of stud bolt nut and metallic element matrix and for increasing the stage of bolt pair axial force on pad, compactness that can the combination of strengthening stud structure, forms check washer.
But check washer is with respect to conventional spacers, its structure is obviously more complicated, and correspondingly its needed work flow also exists significantly different from existing pad.Therefore the gasket construction that, has a locking functions is difficult to be achieved with existing spacer processing device and technology; If adopt the mode of indivedual processing to produce, cost is higher, is difficult to realize universal.
Utility model content
Based on the demand of the prior art, to produce in order to realize quick, a large amount of check washers by pipeline system, the utility model provides a kind of pad production line equipment.This equipment can be realized the automatic high-efficiency rate of sawing sheet → punching press → oil pressure → essence punching → deburring flow process and produce, and the elementary pad of formation can be obtained good anti-loosening locking performance through following process.
Pad production line equipment described in the utility model, comprising: rectangular flitch self-feeding unit, sawing sheet punch press, woollen supply unit, automatic material receiving ranking unit, forming hydraulic press, pipeline and trimming punch press along separate routes; Wherein, described rectangular flitch self-feeding unit is for delivery of the whole plate of strip flitch, comprise feeding frame, charging track, two axis robot and charging manipulator, described two axis robot are for automatically the whole plate of described strip flitch being manually positioned in described feeding frame being drawn to described charging track, and described charging manipulator pushes to whole described strip flitch plate stepping in sawing sheet punch press, to carry out punching press; After described sawing sheet punch press, there is rewinding frame, for collecting the round piece through sawing sheet punch ram; Described sawing sheet punch press below and side respectively have waste recovery portion, for reclaiming disc waste material and the rectangular waste material with holes after punching press; Supply unit is for round piece is delivered to respectively to the corresponding automatic material receiving ranking of each shunt unit according at least two shunt along separate routes for described woollen, and described woollen along separate routes supply unit comprises woollen collection guide rail, shunt center, point guide rail; Described automatic material receiving ranking unit is used for described round piece auto arrangement and delivers to forming hydraulic press, described automatic material receiving ranking unit comprises select materials feeding vibration disk and self-feeding mechanical arm, the described feeding vibration disk of selecting materials, for by round piece auto arrangement direction, is then pushed in corresponding described forming hydraulic press by self-feeding mechanical arm; Described forming hydraulic press is for carrying out die sinking punching press to described round piece; Described pipeline connects each described forming hydraulic press, for the workpiece after forming hydraulic press die sinking punching press is delivered to trimming punch press, the end of described pipeline has the feeding vibration disk of selecting materials and feeding mechanical hand, the workpiece auto arrangement direction of feeding vibration disk for pipeline is transmitted of selecting materials, described feeding mechanical hand is for pushing to trimming punch press by the workpiece after auto arrangement direction; Described trimming punch press is for carrying out automatic press to described workpiece, and whether described sawing sheet punch press, forming hydraulic press and trimming punch press include CCD alignment sensor, align with mould for detection of workpiece.Described sawing sheet punch press, forming hydraulic press include pneumatic mechanism, and the pneumatic mechanism of described sawing sheet punch press is for being blown into described rewinding frame by round piece, and rectangular waste material with holes is blown into described waste recovery portion; The pneumatic mechanism of described forming hydraulic press is for being blown into described pipeline by described workpiece.
Preferably, the rewinding frame rear of described sawing sheet punch press has receiving mechanism and elevator, and described receiving mechanism is for collecting the round piece that rewinding frame sends, and described elevator is for being delivered to round piece described woollen supply unit along separate routes.
Preferably, the charging machinery hand getting servo-drive manipulator of described rectangular flitch self-feeding unit, the feeding mechanical hand of described automatic material receiving ranking unit and pipeline adopts pneumatic actuation manipulator.
Pipelining equipment of the present utility model is successively carried out the processing such as sawing sheet, punching press, oil pressure, essence punching, deburring to rectangular flitch, by sawing sheet, raw material are made into circular blanks, realize plastic deformation moulding by punching press and oil pressure, rush and realize precise forming by essence, final molding face is bright and clean, accuracy to size is fine, can be applicable to the fields such as high-speed railway, rail vehicle transportation, space flight and aviation, accurate manufacture after following process.The utility model can, for the automation of check washer, Production line quick, in enormous quantities, be conducive to reduce the production cost of check washer, Improving The Quality of Products.
Accompanying drawing explanation
Fig. 1 is the pad production line device structure schematic diagram of the utility model embodiment.
The specific embodiment
By describing technology contents of the present utility model, structural feature in detail, being realized object and effect, below in conjunction with the specific embodiment and coordinate accompanying drawing to be explained in detail.
The utility model provides a kind of pad production line equipment.This equipment can be realized the automatic high-efficiency rate of sawing sheet → punching press → oil pressure → essence punching → deburring flow process and produce, and the elementary pad of formation can be obtained good anti-loosening locking performance through following process.
Fig. 1 shows pad production line equipment described in the utility model.In this outfit of equipment, by rectangular flitch self-feeding unit, sawing sheet punch press, woollen, supply unit, automatic material receiving ranking unit, forming hydraulic press, pipeline and trimming punch press form along separate routes.Wherein, described rectangular flitch self-feeding unit 1 is for delivery of the whole plate of strip flitch as initial stage raw material, and this unit comprises feeding frame, charging track, two axis robot and charging manipulator; User can manually be positioned over the whole plate of strip flitch of monoblock in described feeding frame, automatically whole strip flitch plate is drawn to described charging track by described two axis robot, then by described charging manipulator, whole described strip flitch plate stepping is pushed to and in sawing sheet punch press, carries out punching press, in order to realize the meticulous control to charging length, described charging machinery hand getting servo-drive manipulator, its kinematic accuracy is not less than 0.05mm.Described sawing sheet punch press 2, to carrying the whole plate of strip flitch of coming in to carry out elementary sawing sheet punching press, generates the round piece as following process blank; After sawing sheet punch press 2, there is rewinding frame 3, for collecting and transmit the round piece through 2 punching presses of sawing sheet punch press; The rear of rewinding frame 3 has receiving mechanism and elevator, and described receiving mechanism is for collecting the round piece that rewinding frame sends, and described elevator is for being delivered to described automatic material receiving ranking unit by the round piece being collected.Described sawing sheet punch press 2 belows and side respectively have waste recovery portion, for reclaiming disc waste material and the rectangular waste material with holes after punching press.After completing sawing sheet punching press, the pneumatic mechanism of sawing sheet punch press 2 is blown, thereby the round piece that processing is generated blows to rewinding frame 3, the disc waste material that punching press forms falls into the waste recovery portion of sawing sheet punch press below, and rectangular waste material with holes has a waste recovery portion due to what pneumatic mechanism side blowing entered side.
The woollen round piece blank that supply unit is sent here elevator along separate routes carries out shunt and carries, as shown in Figure 1, this unit has two shunt, respectively blank is delivered to the corresponding automatic material receiving ranking of each shunt unit, utilizes the processing that walks abreast of many composing types hydraulic press thereby realized.Described woollen along separate routes supply unit comprises that woollen collects guide rail 4, center 5, point guide rail 6 along separate routes, and center 5 is collected by woollen the blank that guide rail 4 sends here and carried out shunt along separate routes, by dividing a guide rail 6 to deliver to each the automatic material receiving ranking unit that forming hydraulic press is corresponding again; Described automatic material receiving ranking unit is used for described round piece auto arrangement and delivers to forming hydraulic press, described automatic material receiving ranking unit comprises select materials feeding vibration disk 7 and self-feeding mechanical arm 8, the described feeding vibration disk 7 of selecting materials, for by round piece auto arrangement direction, is then pushed in corresponding described forming hydraulic press by self-feeding mechanical arm 8; The feeding mechanical hand 8 of automatic material receiving ranking unit adopts pneumatic actuation manipulator, and precision is 0.1mm.
Described forming hydraulic press 9 is for described round piece is carried out to die sinking punching press, and the rear of forming hydraulic press 9 is pipelines 10, by the pneumatic mechanism of forming hydraulic press 9 supporting settings, the workpiece after punching press is blown, and is blown into pipeline 10.Described pipeline 10 connects each described forming hydraulic press, for the workpiece after forming hydraulic press die sinking punching press is delivered to trimming punch press, the end of described pipeline has the feeding vibration disk of selecting materials 11 and feeding mechanical hand 12, the workpiece auto arrangement direction of feeding vibration disk 11 for pipeline 10 is transmitted of selecting materials, described feeding mechanical hand 12 is for pushing to trimming punch press by the workpiece after auto arrangement direction, this feeding mechanical hand adopts pneumatic actuation manipulator equally, and precision is 0.1mm; Described trimming punch press 13 is for described workpiece is carried out to automatic press, thereby realizes final accurate setting and deburring.
In order to strengthen the accuracy of processing, whether described sawing sheet punch press 2, forming hydraulic press 9 and trimming punch press 13 include CCD alignment sensor, align with mould for detection of workpiece.This pipelining equipment also has the central control system based on PLC, for controlling the coordination of each manipulator and punch press.This pipelining equipment of man-machine interaction aspect adopts touch screen interface, realizes the setting parameter of the speed of service, stroke, production quantity and working time; Realize the warning that lacks material, leaks the situations such as material and cancel closedown based on photoelectric sense technology.
Pipelining equipment of the present utility model is successively carried out the processing such as sawing sheet, punching press, oil pressure, essence punching, deburring to rectangular flitch, by sawing sheet, raw material are made into circular blanks, realize plastic deformation moulding by punching press and oil pressure, rush and realize precise forming by essence, final molding face is bright and clean, accuracy to size is fine, can be applicable to the fields such as high-speed railway, rail vehicle transportation, space flight and aviation, accurate manufacture after following process.The utility model can, for the automation of check washer, Production line quick, in enormous quantities, be conducive to reduce the production cost of check washer, Improving The Quality of Products.
The foregoing is only embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model description and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (3)
1. a pad production line equipment, is characterized in that, comprising: rectangular flitch self-feeding unit, sawing sheet punch press, woollen supply unit, automatic material receiving ranking unit, forming hydraulic press, pipeline and trimming punch press along separate routes; Wherein, described rectangular flitch self-feeding unit is for delivery of the whole plate of strip flitch, comprise feeding frame, charging track, two axis robot and charging manipulator, described two axis robot are for automatically the whole plate of described strip flitch being manually positioned in described feeding frame being drawn to described charging track, and described charging manipulator pushes to whole described strip flitch plate stepping in sawing sheet punch press, to carry out punching press; After described sawing sheet punch press, there is rewinding frame, for collecting the round piece through sawing sheet punch ram; Described sawing sheet punch press below and side respectively have waste recovery portion, for reclaiming disc waste material and the rectangular waste material with holes after punching press; Supply unit is for round piece is delivered to respectively to the corresponding automatic material receiving ranking of each shunt unit according at least two shunt along separate routes for described woollen, and described woollen along separate routes supply unit comprises woollen collection guide rail, shunt center, point guide rail; Described automatic material receiving ranking unit is used for described round piece auto arrangement and delivers to forming hydraulic press, described automatic material receiving ranking unit comprises select materials feeding vibration disk and self-feeding mechanical arm, the described feeding vibration disk of selecting materials, for by round piece auto arrangement direction, is then pushed in corresponding described forming hydraulic press by self-feeding mechanical arm; Described forming hydraulic press is for carrying out die sinking punching press to described round piece; Described pipeline connects each described forming hydraulic press, for the workpiece after forming hydraulic press die sinking punching press is delivered to trimming punch press, the end of described pipeline has the feeding vibration disk of selecting materials and feeding mechanical hand, the workpiece auto arrangement direction of feeding vibration disk for pipeline is transmitted of selecting materials, described feeding mechanical hand is for pushing to trimming punch press by the workpiece after auto arrangement direction; Described trimming punch press is for carrying out automatic press to described workpiece, described sawing sheet punch press, forming hydraulic press and trimming punch press include CCD alignment sensor, whether align with mould for detection of workpiece, described sawing sheet punch press, forming hydraulic press include pneumatic mechanism, the pneumatic mechanism of described sawing sheet punch press is for being blown into described rewinding frame by round piece, and rectangular waste material with holes is blown into described waste recovery portion; The pneumatic mechanism of described forming hydraulic press is for being blown into described pipeline by described workpiece.
2. pad production line equipment according to claim 1, it is characterized in that, the rewinding frame rear of described sawing sheet punch press has receiving mechanism and elevator, described receiving mechanism is for collecting the round piece that rewinding frame sends, and described elevator is for being delivered to round piece described woollen supply unit along separate routes.
3. pad production line equipment according to claim 1, it is characterized in that, the charging machinery hand getting servo-drive manipulator of described rectangular flitch self-feeding unit, the feeding mechanical hand of described automatic material receiving ranking unit and pipeline adopts pneumatic actuation manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420165798.0U CN203649208U (en) | 2014-04-07 | 2014-04-07 | Gasket production assembly line device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420165798.0U CN203649208U (en) | 2014-04-07 | 2014-04-07 | Gasket production assembly line device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203649208U true CN203649208U (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420165798.0U Expired - Fee Related CN203649208U (en) | 2014-04-07 | 2014-04-07 | Gasket production assembly line device |
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| CN (1) | CN203649208U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384856A (en) * | 2014-10-24 | 2015-03-04 | 辉泰（太仓）汽配有限公司 | Improved production process of precision part cover |
| CN111112446A (en) * | 2019-12-21 | 2020-05-08 | 严传玉 | Punching device for fixing metal gasket |
-
2014
- 2014-04-07 CN CN201420165798.0U patent/CN203649208U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384856A (en) * | 2014-10-24 | 2015-03-04 | 辉泰（太仓）汽配有限公司 | Improved production process of precision part cover |
| CN111112446A (en) * | 2019-12-21 | 2020-05-08 | 严传玉 | Punching device for fixing metal gasket |
| CN111112446B (en) * | 2019-12-21 | 2021-11-16 | 山东品正金属制品有限公司 | Punching device for fixing metal gasket |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140618 Termination date: 20190407 |
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| CF01 | Termination of patent right due to non-payment of annual fee |