CN203646486U - Novel numerically-controlled tobacco leaf weaving machine - Google Patents

Novel numerically-controlled tobacco leaf weaving machine Download PDF

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Publication number
CN203646486U
CN203646486U CN201320881662.5U CN201320881662U CN203646486U CN 203646486 U CN203646486 U CN 203646486U CN 201320881662 U CN201320881662 U CN 201320881662U CN 203646486 U CN203646486 U CN 203646486U
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frame
tobacco
pulley
numerical control
braiding machine
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CN201320881662.5U
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Chinese (zh)
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赵宗顺
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Individual
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Abstract

The utility model relates to the field of a tobacco leaf weaving machine and concretely relates to a novel numberically-controlled tobacco leaf weaving machine comprising a rack, a slide seat, a first driving device, a reciprocating slide rod and a second driving device. The slide seat is arranged on the rack; the first driving device drives the slide seat to slide along a length direction of the rack; the reciprocating slide rod is mounted on the slide seat; the second driving device drives the reciprocating slide rod to reciprocatingly slide along a width direction of the rack; at least one end part of the reciprocating slide rod is provided with a hook line needle; the same side where the rack and the hook line needle lie is provided with a tobacco rod, through which tobacco leaves can be placed; and the hook line needle drives a tobacco weaving line to move, so that the tobacco leaves on the tobacco rod can be weaved. The novel numerically-controlled tobacco weaving machine solves problems of complication and intensive labor work during traditional manual tobacco leaf weaving, so intense labor force is solved; fresh tobacco leaves can be timely placed into a baking house; and baking cost is reduced and tobacco baking quality is improved.

Description

Novel numerical control Tobacco leaves braiding machine
Technical field
The utility model relates to Tobacco leaves braiding machine field, in particular to novel numerical control Tobacco leaves braiding machine.
Background technology
It is a large pillar industry of Chinese national economy income that tobacco is produced.In cured tobacco production, fresh tobacco leaf must be toasted to processing, and before baking, also need fresh tobacco leaf to be woven together.At present, when most tobacco growers of flue-cured tobacco growing district weave tobacco leaf, hang on support horizontal tobacco rod, then tobacco grower hangs over blocks of fresh tobacco leaf bifurcated on cross bar, then uses tobacco tying thread by hand blocks of fresh tobacco leaf to be woven together.But this adopts hand woven fresh tobacco leaf speed slow, efficiency is low.
Utility model content
The purpose of this utility model is to provide a kind of novel numerical control Tobacco leaves braiding machine, to solve the above problems.
A kind of novel numerical control Tobacco leaves braiding machine is provided in embodiment of the present utility model, has comprised frame, sliding seat, the first drive unit, come and go slide bar and the second drive unit; Sliding seat is arranged in frame; The first drive unit drives sliding seat to slide along the length direction of frame; Round slide bar is arranged on sliding seat; The second drive unit drives and comes and goes width round slide of slide bar along frame; At least one end that comes and goes slide bar is provided with hook line pin; A side identical with hook line pin in frame is provided with the tobacco rod for putting tobacco leaf; Hook line pin drives tobacco tying thread to move and the tobacco leaf being positioned on tobacco rod is woven.
Preferably, the two ends of round slide bar are provided with hook line pin; The both sides of frame broad ways are provided with tobacco rod.
Preferably, the first drive unit comprises the first stepper motor, the first synchronizing wheel, the first Timing Belt and the second synchronizing wheel; The first synchronizing wheel and the second synchronizing wheel lay respectively at frame both sides along its length, and coordinate by the first Timing Belt; The first stepper motor drives the first synchronizing wheel to rotate; The first Timing Belt drives sliding seat to move.
Preferably, the second drive unit comprises the second stepper motor, the 3rd synchronizing wheel, the 4th synchronizing wheel and the second Timing Belt; The 3rd synchronizing wheel and the 4th synchronizing wheel lay respectively at the both sides of sliding seat along the width of frame, and coordinate by the second Timing Belt; The second stepper motor drives the 3rd synchronizing wheel to rotate; The second Timing Belt drives round slide bar to move.
Preferably, sliding seat comprises upper plate, lower shoe, surrounds quadrilateral frame with upper plate and lower shoe and lays respectively at two main wall plates of the both sides of frame width; The bottom of lower shoe is provided with chute; Frame is provided with guide rail along its length; Chute and guide rail are slidably matched.
Preferably, come and go on slide bar and be fixed with sliding shoe; Come and go slide bar through two main wall plates and sliding shoe two main wall plates; Sliding shoe and the second Timing Belt are fixed.
Preferably, sliding seat also comprises two blocks of secondary wallboards that are fixed on outside two main wall plates; On the secondary wallboard of each piece, be provided with the first pulley, the second pulley and the 3rd pulley; The two ends that come and go slide bar are provided with four pulley and axis five pulley in the horizontal direction of axis at vertical direction; One end of frame is provided with the 6th pulley along the both sides of its width;
In frame along in each side of its width, one end of tobacco tying thread is fixed on one end of frame, the other end of tobacco tying thread is walked around the first pulley, walk around again the 6th pulley, walk around again the second pulley and the 3rd pulley, and then pass the other end of frame, then pass through the tip of hook line pin, walk around again the 5th pulley and the 6th pulley, get back to one end of frame.
Preferably, between two main wall plates, be fixed with the axis of guide; Sliding shoe and the axis of guide are slidably matched.
Further, this novel numerical control Tobacco leaves braiding machine also comprises main frame; Main frame is electrically connected with the first drive unit and the second drive unit.
Further, this novel numerical control Tobacco leaves braiding machine also comprises infrared sensor; Infrared sensor is electrically connected with main frame, for sending the signal of telecommunication to main frame and controlling the operation of novel numerical control Tobacco leaves braiding machine when the semi-automatic state and stop.
The novel numerical control Tobacco leaves braiding machine that the utility model embodiment provides, compared with prior art, blocks of fresh tobacco leaf bifurcated is hung on the tobacco rod of frame, then the second drive unit drives and comes and goes slide bar along the round slip of frame width, in the process of sliding at round slide bar, the first drive unit drives sliding seat to move along frame length direction, hooked needle line was both moved at the width of frame, move at the length direction of frame again, hook line pin drives tobacco tying thread to move, thereby tobacco tying thread is worked out the tobacco leaf on tobacco rod.Use this novel numerical control Tobacco leaves braiding machine, without hand weaving fresh tobacco leaf, by the driving of the first drive unit and the second drive unit, speed is fast, and efficiency is high.
Accompanying drawing explanation
Fig. 1 shows the structural representation of the novel numerical control Tobacco leaves braiding machine of the utility model embodiment;
Fig. 2 shows the connection diagram of the tobacco tying thread of the utility model embodiment;
Fig. 3 shows the structural representation of the hook line pin of the utility model embodiment.
The specific embodiment
Also by reference to the accompanying drawings the utility model is described in further detail below by specific embodiment.
A kind of novel numerical control Tobacco leaves braiding machine providing for the present embodiment as shown in Figure 1, Figure 2 and Figure 3, comprises frame 101, sliding seat, the first drive unit, comes and goes slide bar 112 and the second drive unit; Sliding seat is arranged in frame 101; The first drive unit drives sliding seat to slide along the length direction of frame 101; Coming and going slide bar 112 is arranged on sliding seat; The second drive unit drives and comes and goes width round slide of slide bar along frame; At least one end that comes and goes slide bar 112 is provided with hook line pin 113; A side identical with hook line pin 113 in frame 101 is provided with the tobacco rod for putting tobacco leaf; Hook line pin drives tobacco tying thread to move and the tobacco leaf being positioned on tobacco rod is woven.
The novel numerical control Tobacco leaves braiding machine that the utility model embodiment provides, compared with prior art, blocks of fresh tobacco leaf bifurcated is hung on the tobacco rod of frame, then the second drive unit drives and comes and goes slide bar along the round slip of frame width, in the process of sliding at round slide bar, the first drive unit drives sliding seat to move along frame length direction, hooked needle line was both moved at the width of frame, move at the length direction of frame again, hook line pin drives tobacco tying thread to move, thereby tobacco tying thread is worked out the tobacco leaf on tobacco rod.Use this novel numerical control Tobacco leaves braiding machine, without hand weaving fresh tobacco leaf, by the driving of the first drive unit and the second drive unit, speed is fast, and efficiency is high.
Preferably, the two ends of round slide bar 112 are provided with hook line pin 113; The both sides of frame 101 broad ways are provided with tobacco rod.The hooked needle line that comes and goes the two ends of slide bar weaves respectively two fresh tobacco leafs on tobacco rod, makes this novel numerical control Tobacco leaves braiding machine can weave two string fresh tobacco leafs simultaneously, further increases work efficiency, and saves the braiding time of fresh tobacco leaf.
Preferably, the first drive unit comprises the first stepper motor 111, the first synchronizing wheel, the first Timing Belt 110 and the second synchronizing wheel 102; The first synchronizing wheel and the second synchronizing wheel 102 lay respectively at frame 101 both sides along its length, and coordinate by the first Timing Belt 110; The first stepper motor 111 drives the first synchronizing wheel to rotate; The first Timing Belt 110 drives sliding seat to move.Particularly, the rotation of the first stepper motor drives the rotation of the first synchronizing wheel, the first synchronizing wheel drives the first Timing Belt to rotate simultaneously, because can driving sliding seat, moves the first Timing Belt, when the first Timing Belt rotates, can drive sliding seat to move, thereby drive sliding seat to move along frame length direction.Wherein, sliding seat can be fixed on some positions of the first Timing Belt, and in the time that the first synchronizing wheel rotates, this position can be moved along frame length direction along with the first Timing Belt, thereby drives sliding seat to move.
Preferably, the second drive unit comprises the second stepper motor 109, the 3rd synchronizing wheel, the 4th synchronizing wheel and the second Timing Belt 106; The 3rd synchronizing wheel and the 4th synchronizing wheel lay respectively at the both sides of sliding seat along the width of frame 101, and coordinate by the second Timing Belt 106; The second stepper motor 109 drives the 3rd synchronizing wheel to rotate; The second Timing Belt 106 drives round slide bar 112 to move.Particularly, the second stepper motor 109 drives the 3rd synchronizing wheel to rotate, and then the 3rd synchronizing wheel drives the second Timing Belt 106 to move, and then drives round slide bar 112 to move.Wherein, the second stepper motor can rotating, comes and goes slide bar and comes and goes mobile thereby drive.
For sliding seat, preferably, sliding seat comprises upper plate, lower shoe, surround quadrilateral frame with upper plate and lower shoe and lay respectively at two main wall plates 105 of the both sides of frame width; The bottom of lower shoe is provided with chute 104; Frame 101 is provided with guide rail 103 along its length; Chute 104 is slidably matched with guide rail 103.Particularly, two main wall plates 105 and upper plate and lower shoe form the agent structure of sliding seat, between upper plate and lower shoe, are bolted.Bottom at lower shoe is provided with chute, and wherein this chute can be arranged on the lug boss of bottom of lower shoe.The first Timing Belt is in mobile process, and the logical sliding seat of band slides on this guide rail.
Preferably, come and go on slide bar 112 and be fixed with sliding shoe 108; Come and go slide bar 112 through two main wall plates 105 and sliding shoe 108 two main wall plates 105; Sliding shoe 108 and the second Timing Belt 106 are fixing.Come and go slide bar and can coordinate by sliding bearing with two main wall plates, be fixed with sliding shoe in addition on the round slide bar between two main wall plates, in the time that the second Timing Belt moves, the second Timing Belt drives sliding shoe to move, thereby drives round slide bar to move.
Preferably, sliding seat also comprises two blocks of secondary wallboards 114 that are fixed on outside two main wall plates 105; On the secondary wallboard 114 of each piece, be provided with the first pulley 204, the second pulley 203 and the 3rd pulley 202; The two ends that come and go slide bar 112 are provided with four pulley 301 and axis five pulley 302 in the horizontal direction of axis at vertical direction; One end of frame 101 is provided with the 6th pulley 205 along the both sides of its width; Wherein the 4th pulley 301 and the 5th pulley 302 can be fixed on fixed block 206, and fixed block 206 is fixed on the end that comes and goes slide bar 112.
In frame along in each side of its width, one end of tobacco tying thread 201 is fixed on one end of frame, the other end of tobacco tying thread 201 is walked around the first pulley 204, walk around again the 6th pulley 205, walk around again the second pulley 203 and the 3rd pulley 202, and then pass the other end of frame 101, then pass through the tip of hook line pin 113, walk around again the 5th pulley 302 and the 6th pulley 205, get back to one end of frame.Particularly, this novel numerical control Tobacco leaves braiding machine is in the process of braiding tobacco leaf, tobacco leaf is arranged along frame length direction on tobacco rod, wherein the second pulley is positioned at the first half of secondary wallboard, the 3rd pulley is positioned at the Lower Half of secondary wallboard, and the 3rd pulley in along with sliding seat moving process all the time with tobacco rod keep fixed range, when come and go slide bar come and go slide process in, hook line pin drives tobacco tying thread to pass between two adjacent tobacco leaves, thereby the tobacco leaf on tobacco rod is made into complete a string.More specifically, take a side of frame width as example, and three tobacco leaves are as example take front and back, while coming and going slide bar to a Slideslip, hook line pin passes between two tobacco leaves in the past, can drive tobacco tying thread to pass between these two tobacco leaves simultaneously, then sliding seat moves a certain distance along frame length direction, the backhaul again of round slide bar, hook line pin passes between rear two tobacco leaves, tobacco tying thread passes thereupon between rear two tobacco leaves, tobacco tying thread can tighten up front two tobacco leaves, then sliding seat continues to move a certain distance, round slide bar is again to a Slideslip, hook line pin passes from last a slice tobacco leaf, thereby rear two tobacco leaves are tightened up.And so forth, can complete the braiding of tobacco leaf on whole tobacco rod.Wherein, the two ends of this tobacco tying thread all can connect a weight, make the tobacco tying thread state in tightening at any time.
Preferably, between two main wall plates 105, be fixed with the axis of guide 107; Sliding shoe 108 is slidably matched with the axis of guide 107.Come and go slide bar in the stability coming and going in sliding process in order to improve, between two main wall plates, the axis of guide can be set, sliding shoe drives and comes and goes in slide bar moving process, sliding shoe is slidably matched with the axis of guide all the time, the axis of guide plays guide effect, has improved the stability of round slide bar in sliding process.
Further, this novel numerical control Tobacco leaves braiding machine also comprises main frame; Main frame is electrically connected with the first drive unit and the second drive unit.Particularly, main frame can be controlled the operation of the first stepper motor of the first drive unit and the second stepper motor of the second drive unit.Main frame can, according to default parameter, be controlled rotating speed, the frequency etc. of first component motor and second component motor, so that this novel numerical control Tobacco leaves braiding machine coordinated operation.Certainly, this main frame can be realized by the DSP handle of the engraving machine software-driven of computer, off line or PLC, controller, can also realize by logic circuit.
Further, this novel numerical control Tobacco leaves braiding machine also comprises infrared sensor; Infrared sensor is electrically connected with main frame, for sending the signal of telecommunication to main frame and controlling the operation of novel numerical control Tobacco leaves braiding machine when the semi-automatic state and stop.Particularly, on this novel numerical control Tobacco leaves braiding machine, be provided with automatically and manual switch, when switch is during in automatic transmission, this novel numerical control Tobacco leaves braiding machine fully automatic operation, when switch is in semi-automatic when shelves, this novel numerical control Tobacco leaves braiding machine can be controlled by infrared sensor.More specifically, switch is pushed to semi-automatic gear, give signal of infrared sensor, infrared sensor transmits control signal to main frame, main frame receives to be controlled novel numerical control Tobacco leaves braiding machine after this control signal and stops, give again signal of infrared sensor, infrared sensor transmits control signal to main frame again, main frame is controlled the operation of novel numerical control Tobacco leaves braiding machine after receiving this control signal, thereby realize the semi-automatic operation of this novel numerical control Tobacco leaves braiding machine, make this novel numerical control Tobacco leaves braiding machine carry out work according to actual need of work, flexibility is better.
The novel numerical control Tobacco leaves braiding machine of the present embodiment is with hello tobacco leaf on the seat sliding as long as 2 people are seated simultaneously, tobacco leaf is placed on before workman, the workman that leaves takes conveniently, can take automatic and semi-automatic work, such as semi-automatic state, the left foot that utilizes workman is flexible a little just can be controlled infrared sensor and reach volume tobacco leaf, alleviate workers with long time station and the hard work of compiling cigarette, utilize the existing tobacco rod of tobacco grower just can compile tobacco leaf, reduce the waste of resource, numerical control cigarette weaving machine adopts pulley counterweight to tighten up tobacco tying thread automatically, numeral location and the standard of quantity every tobacco rod 80 to tobacco leaf, speed speed leaves to adjust, within every 1 to 2 minute, can compile out 2 bar tobacco leaves simultaneously, per hourly can compile out 60-80 bar tobacco leaf, within average one day, can compile 500-700 bar tobacco leaf.Certainly this novel numerical control Tobacco leaves braiding machine can also be compiled more tobacco rod simultaneously.With manually take the same weave, obtain personnel and the tobacco growers' of relevant unit approval, utilize the size of synchronous motor and synchromesh gear to reach certain actuating speed, motor is accomplished the woollen yarn knitting of 2 bar cigarettes simultaneously in side-to-side movement, put in place and automatically stop, take off tobacco rod meeting self-return, hang up properly after tobacco tying thread, with regard to periodic duty.This novel numerical control Tobacco leaves braiding machine is compiled cigarette and had both been solved manual labor loaded down with trivial details, intensive when Traditional Man weaves tobacco leaf, alleviate the problem of labour's anxiety, guarantee again that fresh tobacco leaf can enter baking in barn in good time, saved baking cost and improved the baking quality of tobacco leaf.
These are only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (10)

1. a novel numerical control Tobacco leaves braiding machine, is characterized in that, comprises frame, sliding seat, the first drive unit, comes and goes slide bar and the second drive unit;
Described sliding seat is arranged in described frame; Described the first drive unit drives described sliding seat to slide along the length direction of described frame;
Described round slide bar is arranged on described sliding seat; Described the second drive unit drives described round slide bar to come and go and slide along the width of described frame;
At least one end of described round slide bar is provided with hook line pin; A side identical with described hook line pin in described frame is provided with the tobacco rod for putting tobacco leaf; Described hook line pin drives tobacco tying thread to move and the tobacco leaf being positioned on described tobacco rod is woven.
2. novel numerical control Tobacco leaves braiding machine according to claim 1, is characterized in that, the two ends of described round slide bar are provided with hook line pin; The both sides of described frame broad ways are provided with tobacco rod.
3. novel numerical control Tobacco leaves braiding machine according to claim 2, is characterized in that, described the first drive unit comprises the first stepper motor, the first synchronizing wheel, the first Timing Belt and the second synchronizing wheel;
Described the first synchronizing wheel and the second synchronizing wheel lay respectively at described frame both sides along its length, and coordinate by the first Timing Belt; Described the first stepper motor drives described the first synchronizing wheel to rotate; Described the first Timing Belt drives described sliding seat to move.
4. novel numerical control Tobacco leaves braiding machine according to claim 3, is characterized in that, described the second drive unit comprises the second stepper motor, the 3rd synchronizing wheel, the 4th synchronizing wheel and the second Timing Belt;
Described the 3rd synchronizing wheel and the 4th synchronizing wheel lay respectively at the both sides of described sliding seat along the width of described frame, and coordinate by the second Timing Belt; Described the second stepper motor drives described the 3rd synchronizing wheel to rotate; Described the second Timing Belt drives described round slide bar to move.
5. novel numerical control Tobacco leaves braiding machine according to claim 4, is characterized in that, described sliding seat comprises upper plate, lower shoe, surround quadrilateral frame with described upper plate and lower shoe and lay respectively at two main wall plates of the both sides of described frame width;
The bottom of described lower shoe is provided with chute; Described frame is provided with guide rail along its length; Described chute and described guide rail are slidably matched.
6. novel numerical control Tobacco leaves braiding machine according to claim 5, is characterized in that, on described round slide bar, is fixed with sliding shoe; Described round slide bar through two described main wall plates and described sliding shoe two described main wall plates;
Described sliding shoe and described the second Timing Belt are fixed.
7. novel numerical control Tobacco leaves braiding machine according to claim 6, is characterized in that, described sliding seat also comprises two blocks of secondary wallboards that are fixed on outside two described main wall plates;
Described in each piece, on secondary wallboard, be provided with the first pulley, the second pulley and the 3rd pulley; The two ends of described round slide bar are provided with four pulley and axis five pulley in the horizontal direction of axis at vertical direction; One end of described frame is provided with the 6th pulley along the both sides of its width;
In described frame along in each side of its width, one end of tobacco tying thread is fixed on one end of described frame, the other end of tobacco tying thread is walked around described the first pulley, walk around again described the 6th pulley, walk around again described the second pulley and the 3rd pulley, and then pass the other end of described frame, then pass through the tip of hook line pin, walk around again described the 5th pulley and the 6th pulley, get back to one end of described frame.
8. novel numerical control Tobacco leaves braiding machine according to claim 7, is characterized in that, between two described main wall plates, is fixed with the axis of guide;
Described sliding shoe and the described axis of guide are slidably matched.
9. according to the novel numerical control Tobacco leaves braiding machine described in any one in claim 1-8, it is characterized in that, also comprise main frame;
Described main frame is electrically connected with described the first drive unit and described the second drive unit.
10. novel numerical control Tobacco leaves braiding machine according to claim 9, is characterized in that, also comprises infrared sensor;
Described infrared sensor is electrically connected with described main frame, for sending the signal of telecommunication to described main frame and controlling the operation of described novel numerical control Tobacco leaves braiding machine when the semi-automatic state and stop.
CN201320881662.5U 2013-12-30 2013-12-30 Novel numerically-controlled tobacco leaf weaving machine Withdrawn - After Issue CN203646486U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103704864A (en) * 2013-12-30 2014-04-09 赵宗顺 Novel numerical control tobacco weaving machine
CN104886744A (en) * 2015-04-27 2015-09-09 河南科技大学 Rope combining device for overturning type tobacco leaf binding machine
CN106174673A (en) * 2016-09-28 2016-12-07 宁洱宗顺新型机械开发有限公司 Compile vane frame device
CN106213567A (en) * 2016-09-28 2016-12-14 宁洱宗顺新型机械开发有限公司 winding structure device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103704864A (en) * 2013-12-30 2014-04-09 赵宗顺 Novel numerical control tobacco weaving machine
CN103704864B (en) * 2013-12-30 2015-12-09 赵宗顺 Novel numerical control Tobacco leaves braiding machine
CN104886744A (en) * 2015-04-27 2015-09-09 河南科技大学 Rope combining device for overturning type tobacco leaf binding machine
CN106174673A (en) * 2016-09-28 2016-12-07 宁洱宗顺新型机械开发有限公司 Compile vane frame device
CN106213567A (en) * 2016-09-28 2016-12-14 宁洱宗顺新型机械开发有限公司 winding structure device
CN106174673B (en) * 2016-09-28 2018-07-17 宁洱宗顺新型机械开发有限公司 Compile vane frame device

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Granted publication date: 20140618

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