CN203643402U - Casting product zero damage spheroidization rate on-line testing device - Google Patents
Casting product zero damage spheroidization rate on-line testing device Download PDFInfo
- Publication number
- CN203643402U CN203643402U CN201420021616.2U CN201420021616U CN203643402U CN 203643402 U CN203643402 U CN 203643402U CN 201420021616 U CN201420021616 U CN 201420021616U CN 203643402 U CN203643402 U CN 203643402U
- Authority
- CN
- China
- Prior art keywords
- testing device
- product
- marking mechanism
- audio collection
- line testing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 39
- 238000005266 casting Methods 0.000 title abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 4
- 229910001018 Cast iron Inorganic materials 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 238000011089 mechanical engineering Methods 0.000 abstract description 2
- 230000000007 visual effect Effects 0.000 abstract 2
- 239000000047 product Substances 0.000 description 31
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000002604 ultrasonography Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Abstract
The utility model discloses a casting product zero damage spheroidization rate on-line testing device belonging to the technical field of mechanical engineering material detection. The on-line testing device comprises a rotating worktable, a robot, a marking mechanism, an supersonic reflectoscope, an audio collecting instrument, a human-computer interface, a robot control cabinet, a PLC (programmable logic controller) and visual control cabinet and a testing power device, wherein the rotating worktable, the marking mechanism, the supersonic reflectoscope and the audio collecting instrument are respectively installed on a support table; the testing power device is installed at one side of the audio collecting instrument; and the marking mechanism, the supersonic reflectoscope and the audio collecting instrument are connected to the PLC and visual control cabinet by cables. By utilizing the set of brand-new spheroidization rate device, a product can not be damaged, the efficiency is high, on-line testing can be realized, a worker is not needed, the flexibility is high, and the casting product zero damage spheroidization rate on-line testing device is suitable for any products (cast iron).
Description
Technical field
The utility model belongs to mechanical engineering material detection technique field, particularly a kind of cast product not damaged nodularization rate online testing device.
Background technology
Because current detecting spheroidization rate of casting piece is tested the method that generally adopts lab analysis chemical examination, manually from a batch products, taking out one cuts a fritter exemplar and chemically examines in laboratory, there is damage foundry goods, consume plenty of time and manpower, and can not realize each examination and test of products, if heavy-duty engine cylinder body, the price of each product is up to ten thousand, more the profit of factory is impacted.
Utility model content
The problem existing for above-mentioned prior art, the utility model proposes a kind of cast product not damaged nodularization rate online testing device, it is characterized in that, this online testing device comprises rotary table 1, robot 2, marking mechanism 3, supersonic reflectoscope 4, audio collection instrument 5, man-machine interface 6, robot control cabinet 7, PLC and vision switch board 8, test propulsion system 10; Rotary table 1, marking mechanism 3, supersonic reflectoscope 4, audio collection instrument 5 are arranged on a brace table separately; Test propulsion system 10 are arranged on audio collection instrument 5 on one side; Marking mechanism 3, supersonic reflectoscope 4, audio collection instrument 5 are connected to PLC and vision switch board 8 by cable.
Described test propulsion system 10 are for testing striking head, and test striking head is stretched out at assigned address and knocked product once.
Described audio collection instrument 5 is microphone, knocks for gathering the sound frequency that product produces.
The beneficial effect of utility model: this overlaps brand-new nodularization rate equipment and has following some advantage: 1) can not damage product; 2) high-level efficiency; 3) on-line testing; 4) do not need workman; 5) flexible high, be applicable to any products (cast iron).
Brief description of the drawings
Fig. 1 is the cast product not damaged nodularization rate online testing device plan structure figure the utility model proposes;
Fig. 2 is the cast product not damaged nodularization rate online testing device side-looking structural drawing the utility model proposes.
Embodiment
The device this utility model being proposed below in conjunction with drawings and Examples is described further.
Overlooking and side-looking structural drawing for this device as depicted in figs. 1 and 2; This online testing device comprises rotary table 1, robot 2, marking mechanism 3, supersonic reflectoscope 4, audio collection instrument 5, man-machine interface 6, robot control cabinet 7, PLC and vision switch board 8, test propulsion system 10; Rotary table 1, marking mechanism 3, supersonic reflectoscope 4, audio collection instrument 5 are arranged on a brace table separately; Test propulsion system 10 are arranged on audio collection instrument 5 on one side; Marking mechanism 3, supersonic reflectoscope 4, audio collection instrument 5 are connected to PLC and vision switch board 8 by cable.
The effect of rotary table 1 is: put automatic rotation after detected product above, robot 2 captures product, plays safety and improves the beat problem of equipment, and equipment just can continuous working without waiting for.
The effect of supersonic reflectoscope 4: have zero defect, nondestructive examination with ultrasound examination interiors of products.The standard that product is qualified is that the data of ultrasonic investigation are sent on hyperacoustic controller, is provided with the numerical value of test in the above, and it is qualified that the standard that reaches setting is considered as.
The effect of man-machine interface 6: mutual between human and computer, can be on interface parameters, check the state etc. of equipment operation.
The effect of PLC and vision switch board 8 is: PLC controls the equipment such as marking mechanism 3, supersonic reflectoscope 4, audio collection instrument according to the program operation of setting; Vision switch board is the cupboard of vision system, allow camera work then operational data pass to robot and PLC.
The operating process of this equipment is:
1) manually detected product is placed in the positioning fixture of rotary table 1, presses the button startup whirligig.
2) robot 2 carries out the vision reading character of taking pictures to product, and qualified crawl product moves to test propulsion system 10, otherwise is dropped into region to be tested.
Want the nodularization rate front end of testing product need to detect other operation mark and could detect nodularization rate.The effect of reading character is: tracing product production batch, plays product and chases after the effect of moulding.
Product is qualified to be referred to vision system to read the numeral of product clear, can distinguish.
3) test propulsion system 10 are worked, and audio collection instrument 5 gathers and knocks the sound frequency that product produces; Qualifiedly carry out next step and detect, be defectively dropped into region to be detected.
4) audio detection completes, and vision is taken pictures and positioned, and guided robot captures.
5) carry out ultrasound examination, qualifiedly carry out next step mark, otherwise be dropped into region to be detected.
6) robot moves to marking equipment 3 places by product and carries out mark.
7) after mark completes, product continues to next process circulation, and product is placed on cleaning machine 9 travelling belts and cleans.
This device is to being the detection time of a product 8 seconds, and the time of this system operation is 8 seconds.
The above; it is only preferably embodiment of the utility model; but protection domain of the present utility model is not limited to this; any be familiar with those skilled in the art the utility model disclose technical scope in; the variation that can expect easily or replacement, within all should being encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claim.
Claims (3)
1. a cast product not damaged nodularization rate online testing device, it is characterized in that, this online testing device comprises rotary table (1), robot (2), marking mechanism (3), supersonic reflectoscope (4), audio collection instrument (5), man-machine interface (6), robot control cabinet (7), PLC and vision switch board (8), test propulsion system (10); Rotary table (1), marking mechanism (3), supersonic reflectoscope (4), audio collection instrument (5) are arranged on a brace table separately; Test propulsion system (10) are arranged on audio collection instrument (5) on one side; Marking mechanism (3), supersonic reflectoscope (4), audio collection instrument (5) are connected to PLC and vision switch board (8) by cable.
2. a kind of cast product not damaged nodularization rate online testing device according to claim 1, is characterized in that, described test propulsion system (10) are for testing striking head, and test striking head is stretched out at assigned address and knocked product once.
3. a kind of cast product not damaged nodularization rate online testing device according to claim 1, is characterized in that, described audio collection instrument (5) is microphone, knocks for gathering the sound frequency that product produces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420021616.2U CN203643402U (en) | 2014-01-14 | 2014-01-14 | Casting product zero damage spheroidization rate on-line testing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420021616.2U CN203643402U (en) | 2014-01-14 | 2014-01-14 | Casting product zero damage spheroidization rate on-line testing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203643402U true CN203643402U (en) | 2014-06-11 |
Family
ID=50874637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420021616.2U Expired - Lifetime CN203643402U (en) | 2014-01-14 | 2014-01-14 | Casting product zero damage spheroidization rate on-line testing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203643402U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105158340A (en) * | 2015-09-18 | 2015-12-16 | 宁夏共享集团股份有限公司 | Detection method for spheroidization rate of ferrite ball-milling cast iron body of gas turbine |
-
2014
- 2014-01-14 CN CN201420021616.2U patent/CN203643402U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105158340A (en) * | 2015-09-18 | 2015-12-16 | 宁夏共享集团股份有限公司 | Detection method for spheroidization rate of ferrite ball-milling cast iron body of gas turbine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103831253B (en) | Solar silicon wafers surface detection apparatus based on DSP machine vision and method | |
| CN105290779B (en) | Mobile phone processes detection means | |
| CN103884775A (en) | Water immersion ultrasonic automatic flaw detection system used for swing bolster or side frame of railway wagon | |
| CN107894280A (en) | Hand-held vibration noise measuring instrument and its vibration noise measuring method | |
| CN107270852A (en) | Automatic shaft length detection and wear shaft device | |
| CN203643402U (en) | Casting product zero damage spheroidization rate on-line testing device | |
| CN105548196A (en) | Method and device for on-line nondestructive testing of cemented carbide anvil | |
| CN103323192B (en) | Based on motor detection apparatus and the method for testing of sound wave | |
| CN108363822A (en) | Cutter rigid predictions are used to inhibit the device and method of cutting-vibration | |
| CN206216675U (en) | A kind of four axis robot vision balance platforms | |
| CN102141541A (en) | Equipment and method for automatically marking defects during eddy current testing of aluminum alloy thin wall pipe | |
| CN205280603U (en) | Many module integration detecting system of video, supersound and vortex | |
| CN106824834A (en) | A kind of internal resistance automatic test machine of 17AM temperature protectors | |
| CN203849104U (en) | Dynamometric alarm fixture | |
| CN204074564U (en) | The detection sorting mechanism of moulding | |
| CN207380536U (en) | A kind of machine tool fault diagnosis testing apparatus | |
| CN110567365A (en) | cell-phone part automatic checkout device | |
| CN102689185A (en) | Combination machine for riveting cylinder gasket | |
| CN206684112U (en) | A kind of ultrasonic test equipment with automatic water-replenishing device | |
| CN108748211A (en) | A kind of numerical control deburring system and burr removing method | |
| CN104669061B (en) | A kind of lathe ultrasonic testing system and method | |
| CN204649179U (en) | Auto parts and components bore pick-up unit | |
| CN210907017U (en) | Screening machine is examined to syringe lamp | |
| CN204649176U (en) | Auto parts and components pipe overall length pick-up unit | |
| CN204511937U (en) | A kind of dedusting fan state automated watch-keeping facility |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140611 |
|
| CX01 | Expiry of patent term |