CN203642628U - Ultra-thin sheet microwave drying device - Google Patents
Ultra-thin sheet microwave drying device Download PDFInfo
- Publication number
- CN203642628U CN203642628U CN201320874894.8U CN201320874894U CN203642628U CN 203642628 U CN203642628 U CN 203642628U CN 201320874894 U CN201320874894 U CN 201320874894U CN 203642628 U CN203642628 U CN 203642628U
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- China
- Prior art keywords
- thin
- drying device
- microwaves
- microwave
- heater
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000001035 drying Methods 0.000 title claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 241000478345 Afer Species 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 230000005764 inhibitory process Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 2
- 239000000463 material Substances 0.000 description 14
- 241000208125 Nicotiana Species 0.000 description 4
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007603 infrared drying Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 210000001138 tear Anatomy 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Images
Abstract
An ultra-thin sheet microwave drying device comprises a rack. Microwave suppressors and a heating device are installed on the rack. The microwave suppressors are connected with the heating device, a waveguide is installed on the heating device, and a microwave magnetron is installed on the waveguide. The rack comprises a rear rack body, a middle rack body and a front rack body, wherein the rear rack body, the middle rack body and the front rack body are sequentially connected. The microwave suppressors are installed on the rear rack body and the front rack body respectively, the heating device is installed on the middle rack body, and the microwave suppressors are connected to the two ends of the heating device. The ultra-thin sheet microwave drying device can be especially suitable for drying wet sheets formed through rolling in a rolling sheet production line into dry sheets with the regulated water content, and can also be used for the occasions where other ultra-thin sheets are quickly dried.
Description
Technical field
The utility model one is tablet drying device by microwaves as thin as a wafer, relates to heating material drying field.
Background technology
In prior art, the far infrared drying device of employing is by heated oven body, and metal transmits guipure, dragging motor, infrared hot plate, temperature sensor, moisture-eliminating blower composition.After equipment starts to produce, Far infrared heating plate starts preheating casing, reaches after design temperature at spin manifold temperature, by the tobacco of sheet as thin as a wafer after roll-forming, is sent in heated oven body and is heated by metal transmission guipure.Control the power of infrared hot plate, to reach the tobacco of sheet as thin as a wafer that dries containing qualified moisture.Generally, adopting under this mode of heating of infrared heating, need preheating oven, can not plug and play.The in the situation that of material continuous drying, when after material fracture, due to the thermal inertia of infrared heating, can make to remain in the sheet tobacco burning on metal mesh belt, there is disaster hidden-trouble; In addition under for a long time infrared heating is dried, temperature controlled unstable and the inhomogeneities of heating material is affected to the quality of tobacco finished product.In addition the energy consumption of infrared hot plate is high, and fuel factor is low, causes the loss ratio of this device larger, and easily produces dust environment is had to impact adding in thermal material process.
Summary of the invention
High in order to solve existing ultra redray drier energy consumption, on heating materials quality and the deficiency of security and the impact on environment.The utility model device provides one tablet drying device by microwaves as thin as a wafer, and this heater can not only reduce energy consumption, reduce thermal inertia and energy plug and play, improves and adds the quality of thermal material and the security of production, reduces the impact on environment simultaneously.
The technical scheme that the utility model is taked is: one is tablet drying device by microwaves as thin as a wafer, comprise frame, guipure, microwave suppressor having, heater are installed in frame, microwave suppressor having connects heater, on described heater, waveguide is installed, microwave magnetron is installed in waveguide.
Described frame comprises the afer bay, mid frame, the forebay that connect successively, on described afer bay and forebay, is separately installed with microwave suppressor having, and heater is installed on mid frame, and described microwave suppressor having is connected to heater two ends.
Cool cycles water pipe is installed on described heater.
Described heater connects humidity discharging airduct, installs microwave additional and suppress grid between humidity discharging airduct and heater.
Described microwave suppressor having comprises upper encloser, lower encioser, is provided with and presses down ripple circulating water pipe and reflective inhibition sheet between upper encloser and lower encioser.
Described heater is fixedly connected with and is formed by more piece heating casing, and more piece heating casing is installed on mid frame, is furnished with multiple waveguides of orthogonal arrangement on any joint heating casing.
On described mid frame, supporting plate is installed, installation of oil-immersed water-cooled assembly on mid frame, installs ash receiving plate and the first carrying roller on the top of mid frame.
Guipure carrying roller is installed on described mid frame.
Modified roller, idler roller, reducing motor, brush roll and drive roll are installed on described afer bay.
Modified roller, deviation correction mechanism, correction motor, the second carrying roller and driven roll are installed on described forebay.
The utility model one is tablet drying device by microwaves as thin as a wafer, and technique effect is as follows:
Can realize with miscellaneous equipment and connect into production line, continuous-type microwave heats, and reaches the object of continuous drying material.
Penetrability heating, material inside and outside is heated together, and firing rate is fast, evenly, reduces the heat time of product; Selective heating, because the absorption loss maximum of hydrone to microwave, so the high position of water content absorb microwave power more than the lower position of water content, thereby rate of drying is aligned.Reduce equipment energy consumption, fuel factor is high, and loss is little, generates heat, because the material that contains moisture the most easily absorbs microwave therefore except a small amount of loss, almost without other losses.Special in the moisture in logistics, container and air heat hardly, are greater than 30% with existing electrical heating baking oven than energy-conservation; Improve the efficiency of heating surface, without thermal inertia, can plug and play, easy to operate, be easy to control; Heating using microwave makes heating object itself become calandria, does not need heat transfer process.Therefore, although be the poor material of heat conductivity, also can within the extremely short time, reach heating-up temperature, greatly improve production efficiency in application, strengthen institute's heating products quality, microwave heating temperature is even, the same outside and inside.Because microwave has to water the heating of selection, can not produce the half-cooked phenomenon of outer Jiao Lisheng.Can be dried at a lower temperature, and not cause dry in product overheated and damage, improve output and the quality of product.Sanitation and hygiene, meet environmental requirement.Because microwave is worked in metal heating casing and waveguide, so almost without microwave leakage, there is no the discharge of radiation hazard and pernicious gas, do not produce waste heat and dust, greatly the improvement of degree working environment and labour intensity.
The utility model one is tablet drying device by microwaves as thin as a wafer, especially can apply with roll-in method slice production line in the wet thin slice after roll-forming is dried to the dry thin slice for specified moisture content, the utility model device also can be used for other as thin as a wafer tablet tell dry occasion.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Fig. 1 is the main TV structure figure of the utility model device;
Fig. 2 is the utility model device plan structure figure;
Fig. 3 is the front view of the afer bay of the utility model device;
Fig. 4 is the front view of the microwave suppressor having of the utility model device;
Fig. 5 is the front view of the single heating casing of the utility model device;
Fig. 6 is the front view of the mid frame of the utility model device;
Fig. 7 is the front view of the forebay of the utility model device;
Fig. 8 is the front view of the cooling water circulation pipe of the utility model device;
Fig. 9 is the front view of the humidity discharging airduct of the utility model device.
The specific embodiment
As shown in Fig. 1 ~ Fig. 9, one is tablet drying device by microwaves as thin as a wafer, comprise frame 701, guipure, microwave suppressor having 102, heater are installed in frame 701, microwave suppressor having 102 connects heater, waveguide 401 is installed on described heater, microwave magnetron 402 is installed in waveguide 401.
Described frame 701 comprises the afer bay 101, mid frame 104, the forebay 107 that connect successively, a microwave suppressor having 102 of each fixed installation on described afer bay 101 and forebay 107, on mid frame 104, heater is installed, described heater is connected by screw together and is fixedly installed on mid frame 104 by six joint heating casings 103, is furnished with multiple waveguides 401 of orthogonal arrangement on any joint heating casing 103.Two microwave suppressor havings 102 are connected to the two ends of six joint heating casings 103.In waveguide 401, connect microwave magnetron 402, thereby improve the quality of material drying and save the energy, plug and play.
Cool cycles water pipe 106 and wire casing 105 are installed in heating on casing 103, cool cycles water pipe 106 is so that microwave magnetron 402 is cooling in running, thereby makes the microwave magnetron 402 can long-time continuous operation.
Humidity discharging airduct 108 is installed at the middle part of described casing, the horizontally-spliced formation humidity discharging of more piece airduct 801 airduct 108, vertical direction at each joint airduct 801 is installed volume damper 802, and installs and welded the airduct that microwave suppresses grid 803 in one end of volume damper 802.Microwave suppresses grid 803 and prevents that microwave leakage from damaging human body, volume damper 802 regulating air volumes.
Described microwave suppressor having 102 comprises upper encloser 301, lower encioser 302, is provided with and presses down ripple circulating water pipe 303 and reflection type microwave inhibition sheet 304 between upper encloser 301 and lower encioser 302.Reflection type microwave suppress sheet 304 adopt aluminium sheet, with guarantee device running in microwave cannot leak, and guarantee most dust do not leak heating casing 103 outsides, with protection of the environment.
On described mid frame 104, supporting plate 503 is installed, on the top of mid frame 104, ash receiving plate 502 and the first carrying roller 504 is installed.Six joint heating casings are installed on mid frame 104, can enter casing with making material, in the bottom of mid frame 104, oil immersed water cool assembly 501 is installed, oil immersed water cool assembly 501 comprises the components and parts such as high-tension transformer, electric capacity, diode, binding post, and high-tension transformer is power to microwave magnetron 402.Supporting plate 503 is installed below oil immersed water cool assembly 501, when convenient for maintaining, the oil immersed water cool assembly 501 of damage is hauled out.
On described mid frame 104, guipure carrying roller is installed, to guarantee that guipure normally moves.Guipure is that fiberglass surfacing applies silica gel grid band, and there is " bull-nose " hasp at two ends, sews up after wearing the bracing wire of high strength Kev.
On described afer bay 101, modified roller 201 is installed, idler roller 202, reducing motor 203, brush roll 204, drive roll 205.On reducing motor 203, brush roll 204 and drive roll 205, sprocket wheel is all housed, reducing motor 203 rotates by chain drive drive roll 205, and drive roll 205 upper sprocket wheels rotate by chain-driving brush roll 204.Drive roll 205 drives guipure motion, and guipure passes from brush roll 204 tops after drive roll 205, and brush roll 204 is hairbrush, the material of adhesion on guipure can be removed.Guipure is put on to another modified roller 201 from idler roller 202 belows through modified roller 201 afterwards, band take-up housing bearing is equipped with at idler roller 202 two ends, band take-up housing bearing is fixed on a screw rod, when guipure moves at first, can extend owing to being heated, now adjusting screw(rod) makes guipure tensioning to guarantee the normal operation of guipure.
On described forebay 107, modified roller 702 is installed, deviation correction mechanism 703, correction motor 704, the second carrying rollers 705, driven roll 706.Guipure after modified roller 702 changed course from below roller around to deviation correction mechanism 703, deviation correction mechanism comprises deviation correcting drum, screw rod, abnormity nut, mounting bracket etc., abnormity nut is installed on screw rod, screw rod one end is connected with correction motor 704, and the other end is enclosed within on bearing and is arranged in frame 107, and deviation correcting drum one end is hinged, be fixed in frame 107, the other end is fixed on abnormity nut.Error correct motor 704 drives screw rod rotation, can upwards or move downward and drives deviation correcting drum to move up and down thereby be arranged on abnormity nut on screw rod; Sensor is installed in frame, in the time that sensor detects net belt deflection, the motor 704 that makes to rectify a deviation after the direction of rotation of PLC controller judgement correction motor rotates and makes guipure depart to proofread and correct guipure traffic direction in the other direction to sideslip, thereby guarantees not depart from and the guipure that weares and teares in guipure running.
Claims (10)
1. a tablet drying device by microwaves as thin as a wafer, comprise frame (701), guipure, microwave suppressor having (102), heater are installed in frame (701), microwave suppressor having (102) connects heater, it is characterized in that, waveguide (401) is installed on described heater, microwave magnetron (402) is installed in waveguide (401).
2. one tablet drying device by microwaves as thin as a wafer according to claim 1, it is characterized in that, described frame (701) comprises the afer bay (101), mid frame (104), the forebay (107) that connect successively, on described afer bay (101) and forebay (107), be separately installed with microwave suppressor having (102), mid frame is provided with heater on (104), and described microwave suppressor having (102) is connected to heater two ends.
3. according to the tablet drying device by microwaves as thin as a wafer of one described in claim 1 or 2, it is characterized in that, cool cycles water pipe (106) is installed on described heater.
4. according to the tablet drying device by microwaves as thin as a wafer of one described in claim 1 or 2, it is characterized in that, described heater connects humidity discharging airduct (108), installs microwave additional and suppress grid (803) between humidity discharging airduct (108) and heater.
5. according to the tablet drying device by microwaves as thin as a wafer of one described in claim 1 or 2, it is characterized in that, described microwave suppressor having (102) comprises upper encloser (301), lower encioser (302), is provided with and presses down ripple circulating water pipe (303) and reflective inhibition sheet (304) between upper encloser (301) and lower encioser (302).
6. one tablet drying device by microwaves as thin as a wafer according to claim 2, it is characterized in that, described heater heats casing (103) by more piece and is fixedly connected with formation, it is upper that more piece heating casing (103) is installed on mid frame (104), is furnished with multiple waveguides (401) of orthogonal arrangement on any joint heating casing (103).
7. one tablet drying device by microwaves as thin as a wafer according to claim 2, it is characterized in that, supporting plate (503) is installed on described mid frame (104), at the upper installation of oil-immersed water-cooled assembly (501) of mid frame (104), on the top of mid frame (104), ash receiving plate (502) and the first carrying roller (504) are installed.
8. one tablet drying device by microwaves as thin as a wafer according to claim 2, is characterized in that, described mid frame is provided with guipure carrying roller on (104).
9. one tablet drying device by microwaves as thin as a wafer according to claim 2, is characterized in that, modified roller (702), idler roller (202), reducing motor (203), brush roll (204) and drive roll (205) are installed on described afer bay 101.
10. one tablet drying device by microwaves as thin as a wafer according to claim 2, it is characterized in that, modified roller (702), deviation correction mechanism (703), correction motor (704), the second carrying roller (705) and driven roll (706) are installed on described forebay (107).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320874894.8U CN203642628U (en) | 2013-12-27 | 2013-12-27 | Ultra-thin sheet microwave drying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320874894.8U CN203642628U (en) | 2013-12-27 | 2013-12-27 | Ultra-thin sheet microwave drying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203642628U true CN203642628U (en) | 2014-06-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320874894.8U Expired - Lifetime CN203642628U (en) | 2013-12-27 | 2013-12-27 | Ultra-thin sheet microwave drying device |
Country Status (1)
| Country | Link |
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| CN (1) | CN203642628U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106081500A (en) * | 2016-08-23 | 2016-11-09 | 湖北永祥粮食机械股份有限公司 | A kind of Teflon mesh grid belt type conveying mechanism |
-
2013
- 2013-12-27 CN CN201320874894.8U patent/CN203642628U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106081500A (en) * | 2016-08-23 | 2016-11-09 | 湖北永祥粮食机械股份有限公司 | A kind of Teflon mesh grid belt type conveying mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170605 Address after: 443000 Hubei Province, Yichang city Xiling District Green Road No. 43 Patentee after: CHINA STATE SHIPBUILDING Corp. Address before: 443000 Hubei Province, Yichang City Green Road No. 43 Patentee before: YICHANG BAOXING TECHNOLOGY INDUSTRIAL DEVELOPMENT CO.,LTD. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140611 |