CN203639768U - Coil follow-up alignment system and normalizing equipment comprising same - Google Patents
Coil follow-up alignment system and normalizing equipment comprising same Download PDFInfo
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- CN203639768U CN203639768U CN201420002301.3U CN201420002301U CN203639768U CN 203639768 U CN203639768 U CN 203639768U CN 201420002301 U CN201420002301 U CN 201420002301U CN 203639768 U CN203639768 U CN 203639768U
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- alignment system
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- 230000006698 induction Effects 0.000 claims abstract description 28
- 238000009434 installation Methods 0.000 claims description 24
- 230000005611 electricity Effects 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 230000010354 integration Effects 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000006073 displacement reaction Methods 0.000 description 6
- 206010044565 Tremor Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model belongs to the field of mechanical and electronic integration, and provides a coil follow-up alignment system and electric steel rail normalizing equipment comprising the same. The coil follow-up alignment system comprises an induction device, a movable platform and a control device, wherein the induction device is arranged on the movable platform, and is used for detecting relative positions of a steel rail and a coil when the steel rail passes through the coil; and the induction device and the movable platform are respectively connected with the control device through electric signals. The coil follow-up alignment system and the electric steel rail normalizing equipment are not required to be manually operated in a whole process; a steel rail can be uniformly heated; the work intensity of operators is reduced; and the service life of a machine tool is prolonged.
Description
Technical field
The utility model belongs to electromechanical integration field, relates to a kind of servo-actuated alignment system of coil for rail electricity normalizing device and the normalizing device that comprises this system.
Background technology
Existing factory welding steel rail electricity normalizing device comprises normalizing coil, transformer etc.As shown in Figure 1, normalizing coil 1-1(is fixed on transformer 1-3) depend on rail walking system, need the rail 1-2 of normalizing to pass with the angle vertical with this coil.But this operating in field operation acquire a certain degree of difficulty, reason is: the one, postwelding rail is conventionally long, generally 25 meters to 100 between, indivedual length can reach 400 meters; The 2nd, the secondary utilization of second hand rail, because it uses for many years at circuit, deposits through base trimming again, and rail itself has very large bending and distortion, has larger internal stress, and serious wear is out of shape on face in length and breadth; The 3rd, the traveling of the rail on roller bed conveying line and speed are difficult to accurate control.For above-mentioned reasons; rail often can be offset, upwarps or tremble on roller bed conveying line; this makes rail when by coil; tread and the flange of rail are apart from the gap of coil not etc.; so not only make the rail inequality of being heated in electric normalizing process; affect subsequent job, when serious, also can scratch and damage coil, reduce the application life of lathe.
Summary of the invention
The utility model is for the problems referred to above, and a kind of servo-actuated alignment system of coil of the deviation can automatically detect rail by coil time and the rail electricity normalizing device that comprises this system are provided.
Aspect first, the utility model provides a kind of coil of normalizing device servo-actuated alignment system, comprise induction installation, mobile platform and control device, wherein, induction installation is arranged on mobile platform, relative position while passing through coil for detection of rail and between coil, induction installation is connected by the signal of telecommunication with control device respectively with mobile platform.
Preferably, described induction installation comprises 1-4 inductor.While being respectively used to detect rail by normalizing coil, the relative position of tread, the flange of rail and the web of the rail and normalizing coil.
Preferably, described inductor is laser, ultrasonic wave, thimble-type, Hall-type or electric vortex type inductor.
Preferably, the position of described induction installation is to pass through, on the default track of coil, to be parallel to coil, in front end or the rear end of coil at rail.
Preferably, described mobile platform can horizontal movement and lifting.
Preferably, described control device is arranged on mobile platform.
Aspect second, the utility model provides a kind of rail electricity normalizing device, comprises the servo-actuated alignment system of coil of the present utility model and normalizing device, and wherein said normalizing device comprises coil and transformer, described transformer is arranged on mobile platform, and described coil is fixed on transformer.
Usefulness of the present utility model is: deviation when induction installation can detect rail automatically by coil, coil is responded to fine setting contraposition automatically with location of rail, whole process is without manual operation, can guarantee the thermally equivalent of rail, also reduce operating personnel's working strength, improve lathe application life.
accompanying drawing explanation:
Fig. 1 is the normalizing device circuit diagram of prior art, and wherein, 1-1 is normalizing coil, and 1-2 is the guide rail through coil, and 1-3 is transformer.
Fig. 2 is the structural representation of a kind of specific embodiment of the rail electricity normalizing device that comprises the servo-actuated alignment system of coil of the present utility model, wherein 1,2,3,4 is inductor, 5 is electric normalizing coil, 6 is the guide rail through coil, 7 is induction installation, 8 is transformer, and 9 is mobile platform, and 10 is control device.
The specific embodiment
Now with the specific embodiment, the utility model is described by reference to the accompanying drawings, but the utility model is not limited to this.
As shown in Figure 2, in the present embodiment, rail electricity normalizing device comprises the servo-actuated alignment system of coil and normalizing device, wherein, the servo-actuated alignment system of coil comprises induction installation 7, mobile platform 9 and control device 10, and wherein, induction installation 7 is arranged on mobile platform 9, relative position while passing through coil 5 for detection of rail 6 and between coil 5, induction installation 7 is connected by the signal of telecommunication with control device 10 respectively with mobile platform 9; Normalizing device comprises coil 5 and transformer 8, and transformer 8 is arranged on mobile platform 9, and coil 5 is fixed on transformer 8.
In the present embodiment, induction installation 7 comprises 4 inductors 1,2,3,4, while being respectively used to detect rail 6 by coil 5, and tread (inductor 1), the flange of rail (inductor 3) and the web of the rail (inductor 2,4) of rail 6 and the relative position of coil 5.
In other embodiments, induction installation can comprise 1-3 inductor.Those skilled in the art can arrange number and the position of inductor according to actual needs.
In the present embodiment, described inductor is laser inductor; In other embodiments, described inductor can be ultrasonic wave, thimble-type, Hall-type or electric vortex type inductor.
The effect of induction installation 7 is relative positions of induction rail and coil, and therefore, induction installation should be arranged near coil.In the present embodiment, induction installation is parallel with coil, is positioned at the front end of coil, that is, rail first passes induction installation, then through coil.In other embodiments, induction installation can be positioned at the rear end of coil.
The effect of mobile platform 9 is fixing induction installation 7 and transformer 8, and can be according to the instruction of control device 10 up and down or move horizontally transformer 8, thereby moving coil 5 makes relative position between coil 5 and rail in allowed band.Therefore, mobile platform 9 can horizontal movement and lifting.
The effect of control device 10 is signals of telecommunication that reception induction installation 7 detects the relative position of rail and coil, compare with the relative position of the rail presetting and coil, calculating coil needs direction and the displacement of displacement, send to mobile platform 9 by the mode of the signal of telecommunication, mobile platform 9 is subjected to displacement, thereby drives transformer 8 and coil 5 to be subjected to displacement.In the present embodiment, control device 10 is arranged on mobile platform 9, easy to use.In other embodiments, control device 10 can be arranged on miscellaneous equipment or position.
While using the electric normalizing device of the present embodiment, rail 6 enters normalizing device, during through coil 5, inductor 1, 2, 3, 4 will accurately measure respectively the tread of rail, the flange of rail and the web of the rail respectively with the distance of coil, and by this transfer of data to control device 10, control device 10 compares these data and the rail presetting and the distance of coil, calculating coil needs direction and the displacement of displacement, sending instruction makes mobile platform 9 occur up and down or left and right translation with the vibrations of rail or vibration, thereby drive transformer fixed thereon 8 and coil 5 to occur up and down or left and right translation, guarantee tread, the flange of rail and the web of the rail are basic identical apart from distance and the predeterminable range of coil, and then assurance rail thermally equivalent.
Claims (7)
1. the servo-actuated alignment system of the coil of a normalizing device, it is characterized in that, comprise induction installation, mobile platform and control device, wherein, described induction installation is arranged on described mobile platform, relative position while passing through coil for detection of rail and between coil, described induction installation is connected by the signal of telecommunication with control device respectively with mobile platform.
2. the servo-actuated alignment system of coil according to claim 1, is characterized in that, described induction installation comprises 1-4 inductor.
3. the servo-actuated alignment system of coil according to claim 2, is characterized in that, described inductor is laser, ultrasonic wave, thimble-type, Hall-type or electric vortex type inductor.
4. the servo-actuated alignment system of coil according to claim 1, is characterized in that, the position of described induction installation is to pass through, on the default track of coil, to be parallel to coil, in front end or the rear end of coil at rail.
5. the servo-actuated alignment system of coil according to claim 1, is characterized in that, described mobile platform can horizontal movement and lifting.
6. the servo-actuated alignment system of coil according to claim 1, is characterized in that, described control device is arranged on mobile platform.
7. a rail electricity normalizing device, comprises according to the servo-actuated alignment system of coil described in claim 1-6 any one, and normalizing device, it is characterized in that, described normalizing device comprises coil and transformer, and described transformer is arranged on mobile platform, and described coil is fixed on transformer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420002301.3U CN203639768U (en) | 2014-01-03 | 2014-01-03 | Coil follow-up alignment system and normalizing equipment comprising same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420002301.3U CN203639768U (en) | 2014-01-03 | 2014-01-03 | Coil follow-up alignment system and normalizing equipment comprising same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203639768U true CN203639768U (en) | 2014-06-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420002301.3U Expired - Lifetime CN203639768U (en) | 2014-01-03 | 2014-01-03 | Coil follow-up alignment system and normalizing equipment comprising same |
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| Country | Link |
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| CN (1) | CN203639768U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103821053A (en) * | 2014-01-03 | 2014-05-28 | 北京燕雅鼎信工控技术有限公司 | Coil servo positioning system of normalizing equipment and normalizing equipment with same |
| CN109957641A (en) * | 2019-04-30 | 2019-07-02 | 北京弘燕高新技术有限公司 | A kind of dedicated normalizing lathe of rail |
| CN111867173A (en) * | 2020-06-16 | 2020-10-30 | 燕山大学 | Electromagnetic induction heating device for space follow-up steel rail |
-
2014
- 2014-01-03 CN CN201420002301.3U patent/CN203639768U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103821053A (en) * | 2014-01-03 | 2014-05-28 | 北京燕雅鼎信工控技术有限公司 | Coil servo positioning system of normalizing equipment and normalizing equipment with same |
| CN109957641A (en) * | 2019-04-30 | 2019-07-02 | 北京弘燕高新技术有限公司 | A kind of dedicated normalizing lathe of rail |
| CN111867173A (en) * | 2020-06-16 | 2020-10-30 | 燕山大学 | Electromagnetic induction heating device for space follow-up steel rail |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 100043 the 5 floor of block B, No. 19 Ancient City base, Shijingshan District, Beijing. Patentee after: Beijing Hongyan hi tech Limited by Share Ltd. Address before: 100043 the 5 floor of block B, No. 19 Ancient City base, Shijingshan District, Beijing. Patentee before: BEIJING YANYA DINGXIN IPC TECHNOLOGY Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No. 608, Gao Li Zhuang, Fengtai District, Beijing Patentee after: BEIJING HONGYAN HI-TECH Co.,Ltd. Address before: 100043 the 5 floor of block B, No. 19 Ancient City base, Shijingshan District, Beijing. Patentee before: Beijing Hongyan hi tech Limited by Share Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140611 |