CN203635671U - Roll misalignment correction machine - Google Patents
Roll misalignment correction machine Download PDFInfo
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- CN203635671U CN203635671U CN201420012037.1U CN201420012037U CN203635671U CN 203635671 U CN203635671 U CN 203635671U CN 201420012037 U CN201420012037 U CN 201420012037U CN 203635671 U CN203635671 U CN 203635671U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种卷板机技术领域,具体地说是一种卷板机卷制筒体错边对正机。 The utility model relates to the technical field of a plate rolling machine, in particular to a machine for aligning the wrong side of a coiled cylinder of a plate rolling machine.
背景技术 Background technique
卷板机主要作为金属板材弯曲成型的设备,可将金属板材弯曲卷制成各种规格的筒体或锥体。由于金属板材材料的应力分布均匀度和卷板机工作辊的平行度的限制,卷制成的筒体会不同程度存在错边现象,由于错边现象较为复杂,经常出现的情况有三种,如X方向即两边部水平方向产生的断口现象;Z方向即两边部高度方向产生的错位;Y方向即两边部前后方向出现的错位,见附图1,尤其是在卷制筒径较小且筒体长度较短的工件时,板材较窄,对正困难,卷制过程板材容易跑偏,筒体产生错边后在任何机型卷板机上修正都较为困难。通常需要三到五人,借助专用工装,依靠操作人员经验来校正错边达到筒体焊接标准。整个对正过程需时较长,操作不便,对操作工经验要求高,如操作不当会造成工装脱落且存在较大的安全隐患,对人员和设备造成损伤。 The plate rolling machine is mainly used as equipment for bending and forming metal plates, which can bend and roll metal plates into cylinders or cones of various specifications. Due to the limitation of the uniformity of stress distribution of the metal sheet material and the parallelism of the work rolls of the plate rolling machine, the rolled cylinder will have misalignment to varying degrees. Due to the complexity of the misalignment phenomenon, there are three situations that often occur, such as X The direction is the fracture phenomenon produced in the horizontal direction of the two sides; the Z direction is the dislocation produced in the height direction of the two sides; the Y direction is the dislocation in the front and rear directions of the two sides, see Figure 1, especially when the diameter of the rolling tube is small and the tube body For workpieces with a short length, the plate is narrow and alignment is difficult. The plate is easy to deviate during the rolling process, and it is difficult to correct it on any type of plate rolling machine after the cylinder is misaligned. Usually, three to five people are needed to correct the wrong edge to meet the cylinder welding standard with the help of special tooling and operator experience. The entire alignment process takes a long time, is inconvenient to operate, and requires high operator experience. If the operation is improper, the tooling will fall off and there will be a large safety hazard, causing damage to personnel and equipment.
发明内容 Contents of the invention
本实用新型为了克服上述缺陷提供了一种结构简单,机械化程度高的卷制筒体错边对正机。 In order to overcome the above-mentioned defects, the utility model provides a coiling cylinder misalignment alignment machine with simple structure and high degree of mechanization.
本实用新型采用的技术方案是:一种卷制筒体错边对正机,其特征是:包括机架、固定平台、活动平台、升降装置、夹紧装置、横向移动装置和纵向移动装置,固定平台水平设置在机架的后侧上部,在固定平台上部连接有一个夹紧装置;升降平台为水平设置,其通过升降装置活动连接在机架前侧上部,在升降平台上部设置有横向移动装置,移动平台连接在横向移动装置的上部,在移动平台的上部设置有纵向移动装置,活动平台连接在纵向移动装置的上部,活动平台上部连接有一个夹紧装置;夹紧装置包括夹紧油缸和夹紧钳,夹紧油缸与夹紧钳的一个钳口进行连接,两个夹紧装置均呈纵向设置。 The technical scheme adopted by the utility model is: a rolling cylinder staggered alignment machine, which is characterized in that it includes a frame, a fixed platform, a movable platform, a lifting device, a clamping device, a lateral moving device and a longitudinal moving device, The fixed platform is set horizontally on the upper part of the rear side of the frame, and a clamping device is connected to the upper part of the fixed platform; the lifting platform is set horizontally, and it is movably connected to the upper part of the front side of the frame through the lifting device, and the upper part of the lifting platform is provided with a lateral movement device, the mobile platform is connected to the upper part of the horizontal moving device, the upper part of the mobile platform is provided with a longitudinal moving device, the movable platform is connected to the upper part of the longitudinal moving device, and a clamping device is connected to the upper part of the movable platform; the clamping device includes a clamping oil cylinder and the clamping pliers, the clamping oil cylinder is connected with a jaw of the clamping pliers, and the two clamping devices are arranged vertically.
本实用新型中,所述的升降装置为升降电机,升降电机安装在机架上,升降平台通过升降电机与机架进行活动连接;横向移动装置包括横向导轨和油缸,油缸设置在升降平台的前侧,横向导轨横向设置在升降平台的上部,移动平台底部设置有与横向导轨配套的滑块,移动平台通过伸入到横向导轨内的滑块与升降平台活动连接,油缸的伸缩杆前端与移动平台连接;纵向移动装置包括设置在移动平台上部的纵向导轨和调节油缸,活动平台底部设置有与纵向导轨配套的滑块,活动平台通过伸入到纵向导轨内的滑块与移动平台活动连接,调节油缸设置在移动平台的一侧,调节油缸的伸缩杆前端与活动平台连接。 In the utility model, the lifting device is a lifting motor, the lifting motor is installed on the frame, and the lifting platform is movably connected with the frame through the lifting motor; the horizontal moving device includes a horizontal guide rail and an oil cylinder, and the oil cylinder is arranged in front of the lifting platform. On the side, the horizontal guide rail is set horizontally on the upper part of the lifting platform, and the bottom of the mobile platform is provided with a slider matching the horizontal guide rail. The mobile platform is movably connected with the lifting platform through the slider extending into the horizontal guide rail. The platform is connected; the longitudinal moving device includes a longitudinal guide rail and an adjustment oil cylinder arranged on the upper part of the mobile platform, and a slider matching the longitudinal guide rail is provided at the bottom of the movable platform, and the movable platform is connected with the mobile platform through the slider extending into the longitudinal guide rail. The adjusting oil cylinder is arranged on one side of the mobile platform, and the front end of the telescopic rod of the adjusting oil cylinder is connected with the movable platform.
本实用新型设置了两个夹紧装置,一个安装在机架后侧的固定平台上,另一个设置在机架前侧的活动平台上,两个夹紧装置分别夹紧卷制筒体的两个边部,由于活动平台通过下部设置的纵向移动装置、横向移动装置和升降装置分别实现纵向、横向和高度方向的位置移动,可根据卷制筒体的错边情况分别进行纵向、横向和高度方向的位置调整,实现卷制筒体的X、Y、Z三个方向的错边的对正,达到筒体对口处对齐一致的效果,本实用新型结构简单,机械化程度高,节省人力和对正操作的时间,提高工作效率。 The utility model is provided with two clamping devices, one is installed on the fixed platform at the rear side of the frame, and the other is arranged on the movable platform at the front side of the frame, and the two clamping devices respectively clamp the two sides of the rolling cylinder. Since the movable platform realizes the positional movement in the longitudinal, transverse and height directions respectively through the longitudinal moving device, the transverse moving device and the lifting device provided at the lower part, the longitudinal, transverse and height positions can be respectively adjusted according to the wrong side of the rolled cylinder. The position adjustment of the direction can realize the alignment of the wrong sides in the X, Y, and Z directions of the rolled cylinder, and achieve the effect of consistent alignment at the counterpart of the cylinder. The utility model has a simple structure, a high degree of mechanization, and saves manpower and alignment. Positive operating time, improve work efficiency.
本实用新型的升降装置采用了升降电机,通过升降电机带动升降平台及上部的活动平台等实现升降移动,升降电机具有运行平稳、定位准确等特点,可以精确地纠正高度方向上的错边量。本实用新型的横向移动装置和纵向移动装置均采用了油缸作为横向移动及纵向移动的驱动装置,油缸具有驱动力大,反应迅速等特点,可以快速的纠正X、Y方向上的错边量。 The lifting device of the utility model adopts a lifting motor, and the lifting platform and the upper movable platform are driven by the lifting motor to realize lifting and moving. The lifting motor has the characteristics of stable operation and accurate positioning, and can accurately correct the amount of misalignment in the height direction. Both the horizontal moving device and the vertical moving device of the utility model adopt the oil cylinder as the driving device for the horizontal movement and the longitudinal movement. The oil cylinder has the characteristics of large driving force and quick response, and can quickly correct the amount of misalignment in the X and Y directions.
附图说明 Description of drawings
图1为本实用新型的示意图。 Fig. 1 is the schematic diagram of the utility model.
具体实施方式 Detailed ways
现结合附图对本实用新型作进一步描述,图1为本实用新型的一种实施例,包括机架、固定平台1、活动平台2、升降装置、夹紧装置、横向移动装置和纵向移动装置,机架通常由水平设置的底板和多个竖向设置的立板组成,固定平台1水平设置在机架的后侧上部,固定平台1通常固定连接在立板后部上方,在固定平台1上部连接有一个夹紧装置。升降平台4为水平设置,其通过升降装置活动连接在机架前侧上部,本实施例中,升降装置为升降电机,升降电机安装在机架上,升降电机的输出轴与丝杠连接,丝杠上套有丝母,升降平台4通过螺栓与升降电机的丝母连接,因此升降平台4可在升降电机带动下实现上下移动,从而实现带动升降平台4上部的活动平台2等零部件上下移动。
The utility model is described further in conjunction with accompanying drawing now, and Fig. 1 is a kind of embodiment of the utility model, comprises frame, fixed platform 1,
在升降平台4上部设置有横向移动装置,移动平台3连接在横向移动装置的上部。本实施例中的横向移动装置包括横向导轨5和油缸7,油缸7设置在升降平台4的前侧,横向导轨5横向设置在升降平台4的上部,移动平台3底部设置有与横向导轨5配套的滑块,移动平台3通过伸入到横向导轨5内的滑块与升降平台4活动连接,油缸7的伸缩杆前端与移动平台3连接,移动平台3在油缸7带动下可实现横向移动,从而实现移动平台3及上部的活动平台2等零部件横向移动。
A lateral movement device is arranged on the
在移动平台3的上部设置有纵向移动装置,活动平台2连接在纵向移动装置的上部,活动平台2上部连接有一个夹紧装置。本实施例中,纵向移动装置包括设置在移动平台3上部的纵向导轨6和调节油缸8,活动平台2底部设置有与纵向导轨6配套的滑块,活动平台2通过伸入到纵向导轨6内的滑块与移动平台3活动连接,调节油缸8设置在移动平台3的一侧,调节油缸8的伸缩杆前端与活动平台2连接,活动平台2在调节油缸8带动下可实现纵向移动,从而实现活动平台2及上部的夹紧装置纵向移动。夹紧装置包括夹紧油缸9和夹紧钳,通常夹紧钳为台钳,夹紧钳包括固定钳口板和活动钳口板等,所述的夹紧油缸9与活动钳口板连接。设置在固定平台1和活动平台2上的夹紧钳分别用于夹紧卷制筒体对口处的两个边。
The upper part of the
本实用新型使用时,通过两个夹紧钳夹住出现错边的卷制筒体对口处的两个边部,然后根据错边情况对活动平台2及其上部的夹紧钳进行三维位置调整,如:当出现X方向错边时,即筒体两个边部水平方向产生的断口现象时,通过启动横向移动装置中的油缸7带动活动平台2横向移动,即活动平台2向固定平台1方向靠近移动,使筒体的两个边紧靠;当出现Z方向错边时,即筒体的两个边部高度方向产生的错位,可以启动升降装置中的升降电机带动升降平台4及上部的活动平台2作上下移动,使筒体的两个边部高度一致;当出现Y方向错边时,即筒体的两边部前后方向出现的错位时,可以启动纵向移动装置中的调节油缸8来带动活动平台2前后移动,使筒体的两个边部前后对齐。本实用新型可以分别利用升降装置、横向移动装置和纵向移动装置来实现对筒体一个边部的三种错边现象的调整对正,使筒体满足焊接要求,本实用新型对正操作简单,机械化程度高,省时省力,提高了工作效率。
When the utility model is in use, two clamping pliers are used to clamp the two sides at the counterpart of the rolled cylinder with wrong sides, and then adjust the three-dimensional position of the
本实用新型中的升降装置除了采用升降电机还可以采用油缸或电动推杆,本实用新型的横向移动装置和纵向移动装置均采用了油缸作为横向移动及纵向移动的驱动装置,还可以采用电动伸缩杆来作为驱动装置。 The lifting device in the utility model can also use an oil cylinder or an electric push rod in addition to the lifting motor. The horizontal moving device and the vertical moving device of the utility model both use the oil cylinder as the driving device for the horizontal movement and the longitudinal movement, and can also use an electric telescopic rod as the drive.
本实用新型具有结构简单,机械化程度高,省时省力,工作效率高的特点。 The utility model has the characteristics of simple structure, high degree of mechanization, time saving and labor saving, and high working efficiency.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420012037.1U CN203635671U (en) | 2014-01-09 | 2014-01-09 | Roll misalignment correction machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420012037.1U CN203635671U (en) | 2014-01-09 | 2014-01-09 | Roll misalignment correction machine |
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| CN203635671U true CN203635671U (en) | 2014-06-11 |
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|---|---|---|---|
| CN201420012037.1U Expired - Lifetime CN203635671U (en) | 2014-01-09 | 2014-01-09 | Roll misalignment correction machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752650A (en) * | 2014-01-09 | 2014-04-30 | 泰安华鲁锻压机床有限公司 | Rolled-barrel misalignment correcting machine |
-
2014
- 2014-01-09 CN CN201420012037.1U patent/CN203635671U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103752650A (en) * | 2014-01-09 | 2014-04-30 | 泰安华鲁锻压机床有限公司 | Rolled-barrel misalignment correcting machine |
| CN103752650B (en) * | 2014-01-09 | 2015-09-02 | 泰安华鲁锻压机床有限公司 | One rolls cylindrical shell misalignment and aligns machine |
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Granted publication date: 20140611 Effective date of abandoning: 20150902 |
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| AV01 | Patent right actively abandoned |
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