CN203632494U - Pneumatic device cold pressing shaping machine - Google Patents
Pneumatic device cold pressing shaping machine Download PDFInfo
- Publication number
- CN203632494U CN203632494U CN201420001049.4U CN201420001049U CN203632494U CN 203632494 U CN203632494 U CN 203632494U CN 201420001049 U CN201420001049 U CN 201420001049U CN 203632494 U CN203632494 U CN 203632494U
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- China
- Prior art keywords
- shaping
- cylinder
- pressing
- basic mode
- fuselage
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- Expired - Lifetime
Links
- 238000003825 pressing Methods 0.000 title claims abstract description 68
- 238000007493 shaping process Methods 0.000 title claims abstract description 40
- 238000004513 sizing Methods 0.000 claims description 23
- 239000011229 interlayer Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000003749 cleanliness Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000009747 press moulding Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Manufacturing Of Electrical Connectors (AREA)
Abstract
The utility model discloses a pneumatic device cold pressing shaping machine. The pneumatic device cold pressing shaping machine comprises a machine body, an air cylinder and a shaping die. The air cylinder is installed on the machine body. The pneumatic device cold pressing shaping machine also comprises a foot-operated pneumatic control switch installed on the machine body. The foot-operated pneumatic control switch is used for controlling the air cylinder to drive the shaping die to perform cold pressing shaping of a coil. The shaping die comprises a base die A and a pressing die A which can be fastened mutually, and a base die B and a pressing die B which can be fastened mutually. The base dies are installed on the machine body. The pressing dies are connected with the air cylinder. The pneumatic device cold pressing shaping machine also comprises an angle adjusting device, an adjusting plate block and an air gauge. The air gauge is connected with the air cylinder. The air cylinder comprises an air cylinder A and an air cylinder B. The pressing die B is hinged to the machine body through a fixed connecting shackle and is connected with the air cylinder B through a movable connecting shackle. The pneumatic device cold pressing shaping machine employs a pneumatic mode to drive a shaping tool and replaces an original oil pressure device shaping tool and has high efficiency. After shaping, a coil shape requirement is met, no heating is needed during the shaping process, and the cycle finishing time for a working step is short. The pneumatic device cold pressing shaping machine is advantaged by low noise, high cleanliness, convenient maintenance, low production cost, and no limitation.
Description
Technical field
The utility model relates to motor coil manufacture technology field, particularly a kind of pneumatic means trimmer of colding pressing.
Background technology
Coil manufacturing technology is the core of motor, can be referred to as the heart of motor, be the insulating barrier of coil the useful life of motor completely, how better formed coil to be guaranteed to certain shape, not Damage to insulation structure of while, make in industry and developed difform shuttle coil expanding machine at motor, and be equipped with corresponding hot press simultaneously and carry out shaping, to ensure the shape of coil, this defective workmanship is that hot press shaping process has the heating-up time, in the time occurring that coil in enormous quantities is made, to expend a large amount of manpowers, material resources, manufacturing cost is high, secondly hot pressing shaping process need wrap up corresponding heat pressure film band or coil is used in glue and above insulation system, coil insulation structure choice is had to certain limitation.
Because coil exists strain in forming process, and the change of shape occurring in the coil shape occurring after insulating wrapping bounce-back or wrapping process, be difficult to hold-in winding shape consistent.For guaranteeing that coil enters stator core rule with best shape, increase the auxiliary of coil shaper, mainly correct the product produced of forming machine and avoid the change of shape in production process, the Product Precision dimensional requirement that the increase of shaping work step is produced forming machine does not need too high, to facilitate rise type and production process to produce in enormous quantities and convenience.
Prior art scheme is mainly with the control of hydraulic pressure die mould, and in the middle of press-moulding die, increase heating tube, when the coil that bandages the coil of shrinkable film or middle glue, many plastic structures being put into while carrying out shaping on shaping tooling, make contraction bands shrinkage or coil shape shaped when the temperature-curable glue that coil is carried reaches uniform temperature by heating.
Existing oil pressure shaping tooling drives oil pressure to control whole action with motor, in whole course of action, occurs to reach noise, and the phenomenon such as oil pressure control easily starts a leak, oil impregnate, pollute to production scene.The connections such as the original motor of oil pressure frock and oil pipe, fuel tap are repaiied more, and cost is high, and maintenance link is comparatively complicated.
Comprehensive above-mentioned situation, a kind of cost newly developed is low, coil is carried out to shaping process simultaneously and cancels intensification work step, raises the efficiency, and becomes the problem that those skilled in the art need solve.
Summary of the invention
The purpose of this utility model is to provide a kind of low cost, high efficiency, shaping process without the pneumatic means of the heating trimmer of colding pressing.
The technical solution of the utility model is: the described pneumatic means trimmer of colding pressing, comprise fuselage, cylinder and sizing die, described cylinder is arranged on fuselage, also comprises the foot-operated pneumatic control switch being arranged on fuselage, drives sizing die to the coil shaping of colding pressing for control cylinder; Described sizing die comprises basic mode and the pressing mold of fastening mutually; Described basic mode is arranged on fuselage, and described pressing mold connects cylinder.
Described sizing die has two groups, and every group of sizing die comprises a basic mode and a pressing mold; Described cylinder has more than two or two, is divided into two groups, pressing mold of every group of air cylinder driven.
Preferably, described cylinder comprises cylinder A and cylinder B, and described sizing die comprises basic mode A, pressing mold A, basic mode B and pressing mold B; Basic mode A can move horizontally up-down adjustment shaping stride sizes and coil interlayer distance, and the bottom of basic mode B is semicircle arcuation, can regulate shaping angle in vertical plane rotation; Described pressing mold A connects cylinder A, and pressing mold B is hinged on fuselage, is connected with cylinder B by movable cuff link by fixing cuff link.
The described pneumatic means trimmer of colding pressing also comprises angle regulator A, angle regulator B and the adjusting plate that can regulate up and down; Described angle regulator A is arranged on fuselage and with basic mode B and is connected with angle regulator B; Described basic mode A and cylinder A are installed in and regulate on plate, and described adjusting plate is arranged on fuselage.
The described pneumatic means trimmer of colding pressing also comprises the air gauge being arranged on fuselage, and described air gauge is connected with cylinder.
Described fuselage is three-dimensional square frame, can meet the support of multiple cylinders and sizing die and fix.
Described foot-operated pneumatic control switch adopts the foot switch of air pressure control.
The pressing mold of described sizing die and basic mode are the fixing module of body; Sizing die can be realized fixed bin button, and bulk and the coil section of described pressing mold and basic mode fastening are measure-alike, and its broadside and narrow limit can interlock simultaneously.
The utility model drives shaping tooling to substitute former oil pressure unit shaping tooling by pneumatic mode, and cost is low, and efficiency is high, meets coil shape after shaping, and shaping process is short without heating, a work step circulation deadline.
It is as follows that the relative oil pressure shaping tooling of pneumatic shaping tooling is compared its advantage:
1, noise is less: when the relative hydraulic motor of pneumatic control is worked continuously without hydraulic motor noise.
2, cleanliness factor is high: replace motor by cylinder, the relative oil pressure actuated of pneumatic actuation is without checking whether workpiece has leakage of oil oil impregnate phenomenon.
3, easy to maintenance: without electric starter motor device, to be formed by simple tracheae.
4, production cost is low: reduce the electrical control division accessory cost that grades.
5, without limitation: owing to heating work step without passing through, to selecting the insulating barrier of different glue content.
Accompanying drawing explanation
Fig. 1 is the cold pressing structural representation of trimmer of the utility model pneumatic means.
In figure: 11, cylinder A, 12, cylinder B, 21, pressing mold A, 22, pressing mold B, 3, fuselage, 4, foot-operated pneumatic control switch, 51, basic mode A, 52, basic mode B, 6, angle regulator A, 7, angle regulator B, 8, regulate plate, 9, fixing cuff link, 10, movable cuff link.
Embodiment
As shown in Figure 1, the described pneumatic means trimmer of colding pressing, comprise fuselage 3, cylinder A11, cylinder B12, sizing die, angle regulator A6, angle regulator B7 and the adjusting plate 8 that can regulate up and down, also comprise the foot-operated pneumatic control switch 4 being arranged on fuselage, drive sizing die to the coil shaping of colding pressing for control cylinder; Also comprise the air gauge being arranged on fuselage, described air gauge is connected with cylinder.Described sizing die comprises basic mode A51 and pressing mold A21, basic mode B52 and the pressing mold B22 of fastening mutually.
Described pressing mold A connects cylinder A, and described basic mode A and cylinder A are installed in and regulate on plate, and described adjusting plate is arranged on fuselage, and basic mode A can move horizontally up-down adjustment shaping stride sizes and coil interlayer distance.Described basic mode B and cylinder B are arranged on fuselage, and described angle regulator A is arranged on fuselage and with basic mode B and is connected with angle regulator B, and the bottom of basic mode B is semicircle arcuation, can regulate shaping angle in vertical plane rotation; Pressing mold B is hinged on fuselage, is connected with cylinder B by movable cuff link 10 by fixing cuff link 9.
The utility model is connecting under gas source condition, without heating, according to barometric vision-control control air pressure size, drives sizing die to the loop product shaping of colding pressing by the foot-operated multiple cylinders of pneumatic control switch control.The utility model can have multiple cylinders, is divided into two groups, pressing mold of every group of air cylinder driven.
Sizing die can be the fixing module of shape, and according to the requirement of coil straight line sectional dimension, sizing die is realized fixed bin button, and by fixed pivot control pressing mold, make pressing mold realize with basic mode above, two-sidedly below contact simultaneously.According to the requirement of coil straight line sectional dimension, the bulk and the coil section that design its two moulds fastening are measure-alike, make its two mould in fastening process, and air pressure size can not apply other pressure to coil shape, to protect coil insulating protective layer.
Foot-operated pneumatic control switch is air pressure control, sets foot on switch, trimmer work, and trip switch trimmer return, effectively utilizes the foot-propelled controlled observation overall process of colding pressing, and can avoid the defective reason in cold pressure procedure simultaneously.
Operation principle of the present utility model: pneumatic means cold pressing trimmer starting when pneumatic supply pressing mold B at dotted line position, in the time depressing foot-operated pneumatic control switch, pressing mold A can carry out expanding-contracting action along the angle setting by cylinder A, in the time that pressing mold A fastens basic mode A, guarantee that size gap broadside and narrow limit between its two mould arrive simultaneously, the another side friction phenomenon of avoiding monolateral arrival to occur.In like manner cylinder B rotates pressing mold B by the propelling of movable cuff link centered by fixing cuff link, makes basic mode B keep width limit to interlock simultaneously.
This pneumatic means trimmer of colding pressing, increase can be carried out up and down, the adjusting plate of left and right adjusting, to facilitate the adjusting use of the different spans of formed coil and interlayer spacing.Increase angle regulator A, angle regulator B, use with the adjusting that facilitates formed coil different angles.
The above; it is only preferably specific embodiment of the utility model; but protection range of the present utility model is not limited to this, the simple equivalence of doing according to claims of the present utility model and description changes and modifies, and still belongs in protection range of the present utility model.
Claims (8)
1. the pneumatic means trimmer of colding pressing, comprise fuselage, cylinder and sizing die, described cylinder is arranged on fuselage, it is characterized in that: also comprise the foot-operated pneumatic control switch being arranged on fuselage, drive sizing die to the coil shaping of colding pressing for control cylinder; Described sizing die comprises basic mode and the pressing mold of fastening mutually; Described basic mode is arranged on fuselage, and described pressing mold connects cylinder.
2. the pneumatic means according to claim 1 trimmer of colding pressing, is characterized in that: described sizing die has two groups, and every group of sizing die comprises a basic mode and a pressing mold; Described cylinder has more than two or two, is divided into two groups, pressing mold of every group of air cylinder driven.
3. the pneumatic means according to claim 1 trimmer of colding pressing, is characterized in that: described cylinder comprises cylinder A and cylinder B, and described sizing die comprises basic mode A, pressing mold A, basic mode B and pressing mold B; Basic mode A can move horizontally up-down adjustment shaping stride sizes and coil interlayer distance, and the bottom of basic mode B is semicircle arcuation, can regulate shaping angle in vertical plane rotation; Described pressing mold A connects cylinder A, and pressing mold B is hinged on fuselage, is connected with cylinder B by movable cuff link by fixing cuff link.
4. the pneumatic means according to claim 2 trimmer of colding pressing, is characterized in that: also comprise angle regulator A, angle regulator B and the adjusting plate that can regulate up and down; Described angle regulator A is arranged on fuselage and with basic mode B and is connected with angle regulator B; Described basic mode A and cylinder A are installed in and regulate on plate, and described adjusting plate is arranged on fuselage.
5. the pneumatic means according to claim 1 trimmer of colding pressing, is characterized in that: also comprise the air gauge being arranged on fuselage, described air gauge is connected with cylinder.
6. the pneumatic means according to claim 1 trimmer of colding pressing, is characterized in that: described fuselage is three-dimensional square frame.
7. the pneumatic means according to claim 1 trimmer of colding pressing, is characterized in that: described foot-operated pneumatic control switch adopts the foot switch of air pressure control.
8. the pneumatic means according to claim 1 trimmer of colding pressing, is characterized in that: the pressing mold of described sizing die and basic mode are the fixing module of body; Sizing die can be realized fixed bin button, and bulk and the coil section of described pressing mold and basic mode fastening are measure-alike, and its broadside and narrow limit can interlock simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420001049.4U CN203632494U (en) | 2014-01-02 | 2014-01-02 | Pneumatic device cold pressing shaping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420001049.4U CN203632494U (en) | 2014-01-02 | 2014-01-02 | Pneumatic device cold pressing shaping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203632494U true CN203632494U (en) | 2014-06-04 |
Family
ID=50818930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420001049.4U Expired - Lifetime CN203632494U (en) | 2014-01-02 | 2014-01-02 | Pneumatic device cold pressing shaping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203632494U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106122160A (en) * | 2016-06-20 | 2016-11-16 | 昆山安泰美科金属材料有限公司 | A kind of air pressure trimmer |
| CN107008824A (en) * | 2016-01-27 | 2017-08-04 | 上海大众联合发展车身配件有限公司 | A kind of device for auto parts pre-shaped |
| CN112311161A (en) * | 2020-10-28 | 2021-02-02 | 中车株洲电机有限公司 | Linear edge shaping device for forming winding coil |
-
2014
- 2014-01-02 CN CN201420001049.4U patent/CN203632494U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107008824A (en) * | 2016-01-27 | 2017-08-04 | 上海大众联合发展车身配件有限公司 | A kind of device for auto parts pre-shaped |
| CN106122160A (en) * | 2016-06-20 | 2016-11-16 | 昆山安泰美科金属材料有限公司 | A kind of air pressure trimmer |
| CN112311161A (en) * | 2020-10-28 | 2021-02-02 | 中车株洲电机有限公司 | Linear edge shaping device for forming winding coil |
| CN112311161B (en) * | 2020-10-28 | 2022-07-05 | 中车株洲电机有限公司 | Linear edge shaping device for forming winding coil |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHUZHOU ZHAONENG ELECTROMECHANICAL TECHNOLOGY CO., Free format text: FORMER OWNER: ZHUZHOU TIMES ELECTRIC INSULATION CO., LTD. Effective date: 20150908 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150908 Address after: 412100 Hunan city of Zhuzhou Province Lu Kou Fubo Road No. 118 Patentee after: ZHUZHOU ZHAONENG ELECTROMECHANICAL SCIENCE AND TECHNOLOGY CO.,LTD. Address before: 412100 Hunan city of Zhuzhou Province Lu Kou Fubo Road No. 118 Patentee before: ZHUZHOU TIMES ELECTRIC INSULATION Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20181219 Address after: 412100 block k02, Nanzhou New District, Zhuzhou County, Zhuzhou City, Hunan Province Patentee after: ZHUZHOU ZHAOYUAN DYNAMO-ELECTRIC TECHNOLOGY Co.,Ltd. Address before: 412100 118 Lubo Road, Lukou, Zhuzhou, Hunan Patentee before: ZHUZHOU ZHAONENG ELECTROMECHANICAL SCIENCE AND TECHNOLOGY CO.,LTD. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140604 |