CN203627765U - Mechanical transmission case capable of buffering transmission - Google Patents

Mechanical transmission case capable of buffering transmission Download PDF

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Publication number
CN203627765U
CN203627765U CN201320816184.XU CN201320816184U CN203627765U CN 203627765 U CN203627765 U CN 203627765U CN 201320816184 U CN201320816184 U CN 201320816184U CN 203627765 U CN203627765 U CN 203627765U
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CN
China
Prior art keywords
gear
axle
grade
clutch
meshed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201320816184.XU
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Chinese (zh)
Inventor
张如喜
郑国华
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HANGZHOU FADA GEARBOX CO Ltd
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HANGZHOU FADA GEARBOX CO Ltd
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Priority to CN201320816184.XU priority Critical patent/CN203627765U/en
Application granted granted Critical
Publication of CN203627765U publication Critical patent/CN203627765U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a transmission case and especially relates to a mechanical transmission case capable of buffering transmission used for a ship. Hydraulic clutches are respectively arranged between a forward gear and a first gear clutch gear, between a first gear and the first gear clutch gear, between a reverse gear and a second gear clutch gear, between a second gear and the second gear clutch gear, between a third gear clutch gear and a third gear. A first gear shaft, a second gear shaft and a third gear shaft are respectively provided with oil ways communicated with the hydraulic clutches. The mechanical transmission case capable of buffering transmission is compact in structure, high in reliability and convenient in operation and is capable of achieving continuous buffer gear-shifting.

Description

A kind of mechanical gear of available buffer transmission
Technical field
The utility model is a kind of transmission case, and particularly a kind of mechanical gear of available buffer transmission, for boats and ships.
Background technique
In the prior art, there is the mechanical gear of many gears, conventionally use foot accelerator clutch to realize shift operation.The following problem of this transmission case ubiquity: the one, when transmission case gearshift, need manual operation foot accelerator clutch to cut off power, increase labor intensity; The 2nd, gearshift procedure can produce power interruption and impact, affects transmission quality; The 3rd, the frequent separation of foot accelerator clutch and combination can cause wear out failure.
Model utility content
The utility model is mainly to solve the deficiencies in the prior art, compact structure, there are many cover wet-type hydraulic clutchs, clutch is promoted reciprocating motion of the pistons control combination or is separated by variable pressure fluid, promote the oil liquid pressure of piston and determined by the hydraulic control system of transmission case, the fluid of lower pressure promotes piston and overcomes the elastic force of pressure spring; The fluid of medium pressure acts on friction plate by piston with less impacting force, clutch is in slip transmitting torque state, transmission case is realized differential drive, the size of slip transmitting torque depends on the parameter value of pressure time delay valve in hydraulic system, adjust the combination speed that this parameter value can change clutch, reach the object of buffering transmission; Higher pressure oil liquid passes through piston pressing friction sheet, the complete combination of clutch, and driven member and driving link synchronous rotary, transmission case presents the mechanical gear of a kind of available buffer transmission of positive drive state.
Above-mentioned technical problem of the present utility model is mainly solved by following technical proposals:
A kind of mechanical gear of available buffer transmission, comprise casing, in described casing, be provided with input shaft, one grade of axle, second gear axle, third gear axle and output shaft, the head of described input shaft is provided with elastic coupling flexible coupling, the afterbody of described input shaft is provided with hydraulic-pressure pump, on described input shaft, cover has input gear, on one grade of described axle, cover has the forward gear gear being meshed with input gear, one grade of described outer shaft sleeve has one grade of clutch gear, the right-hand end of one grade of described clutch gear is provided with the one grade of gear socket-connecting with one grade of axle, on described second gear axle, cover has the reverse gear being meshed with input gear, described second gear outer shaft sleeve has the second gear clutch gear being meshed with one grade of clutch gear, the right-hand end of described second gear clutch gear is provided with the intermediate gear socket-connecting with second gear axle, on described third gear axle, cover has the third gear clutch gear being meshed with second gear clutch gear, the right-hand end of described third gear clutch gear is provided with the three-range transmission socket-connecting with third gear axle, one grade of described gear is meshed with intermediate gear, described intermediate gear is meshed with three-range transmission, described output shaft overcoat has the output gear being meshed with three-range transmission, between described forward gears gear and one grade of clutch gear, between one grade of gear and one grade of clutch gear, between reverse gear and second gear clutch gear, between intermediate gear and second gear clutch gear, between third gear clutch gear and three-range transmission, be respectively equipped with hydraulic coupling, one grade of described axle, second gear axle, in third gear axle, be respectively equipped with the oil circuit being connected with hydraulic coupling,
Described hydraulic coupling comprises driving link, driven member and piston, between described driven member and driving link, be provided with internal toothed friction plate and external tooth friction plate that consecutive intervals distributes, the right-hand end of described driving link is provided with the piston that external tooth friction plate touches mutually, described piston is located mutually by pressure spring, outer side wall and the rotating hydraulic cylinder of described piston fit, the upper end of described piston outer side wall is provided with the buffering oil pocket being connected with oil circuit, the quick draining chamber of described piston outer side wall, described buffering oil pocket and quick draining chamber respectively with rotating hydraulic cylinder movable connection mutually.
As preferably, the right-hand member of described output shaft is provided with the output shaft coupling fixing with casing, between the two ends of one grade of described axle and casing, between the two ends and casing of second gear axle, locate mutually by bearing respectively between the two ends of third gear axle and casing.
Working principle: after engine start, by the effect of input block (input shaft and input gear) and hydraulic-pressure pump, hydraulic-pressure pump and engine synchronization rotation, from transmission case oil sump, suck fluid and fluid is sent into main pressure valve, at transmission case neutral state, all fluid enters lubrication system after main pressure valve decompression.In working order time, pressure time delay valve is by fluid from low-pressure state progressively rise progressively medium pressure state and elevated pressures state, and constantly the fluid of change pressure promotes piston and slowly compresses clutch friction plate, realizes the transmission of clutch buffering.In above-mentioned buffering transmission process, the speed difference between driven member and driving link reduces gradually, and after gaps between their growth rates are eliminated, transmission case presents positive drive state.
Hydraulic coupling cushions the process of transmission in the time of transmission case gear shift each time, by clutch complete independentlies different in transmission case, and the buffering transmission process of the quick separation process that the process that transmission case gear changes comprises one group of clutch and next group clutch.
Described hydraulic fluid chamber has and independently cushions oil pocket and quick draining chamber in the time of original state, described driving link and internal toothed friction plate synchronous rotary, described external tooth friction plate, driven member and rotating hydraulic cylinder synchronous rotary, described one-way valve is arranged on rotating hydraulic cylinder, described pressure oil enters working oil chamber through rotating hydraulic cylinder, and described pressure spring is arranged on rotating hydraulic cylinder.
When the fluid of lower pressure enters the moment of cushioning oil pocket, on piston form less thrust overcome Compress Spring elastic force promote piston move to left, and with less pressure-acting in friction plate, between internal toothed friction plate and external tooth friction plate, transmit less moment of torsion and produce relative sliding, under driving link rotating speed invariant state, driven member rotating speed slowly increases, clutch smooth and steady combination.
When piston moves to left, the hydraulic fluid chamber inner fluid pressure forming between rotating hydraulic cylinder and piston also slowly raises, thrust on piston also increases gradually, pressure between internal toothed friction plate and external tooth friction plate increases gradually, frictional force increases, relative sliding is reduced to synchronous rotary gradually, and the power of clutch transmission is increased to maximum value gradually.
When fluid loses pressure, hydraulic fluid chamber inner fluid returns through in-line, and piston returns to initial position under the elastic force effect of spring, and the fluid in draining chamber returns to oil sump through one-way valve fast, and internal toothed friction plate separates completely with external tooth friction plate, and clutch is transferring power not.
The variation of oil liquid pressure size is regulated automatically by hydraulic control system.
Therefore, the mechanical gear of a kind of available buffer transmission that the utility model provides, has compact structure, and reliability is high, can realize buffering gear shift continuously, easy to operate.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
The structural representation of hydraulic coupling in Fig. 2 the utility model.
Embodiment
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment: as depicted in figs. 1 and 2, a kind of mechanical gear of available buffer transmission, comprise casing 1, in described casing 1, be provided with input shaft 2, one grade of axle 3, second gear axle 4, third gear axle 5 and output shaft 6, the head of described input shaft 2 is provided with elastic coupling flexible coupling 7, the afterbody of described input shaft 2 is provided with hydraulic-pressure pump 8, on described input shaft 2, cover has input gear 9, on one grade of described axle 3, cover has the forward gear gear 10 being meshed with input gear 9, one grade of described axle 3 overcoat have one grade of clutch gear 11, the right-hand end of one grade of described clutch gear 11 is provided with the one grade of gear 12 socket-connecting with one grade of axle 3, on described second gear axle 4, cover has the reverse gear 13 being meshed with input gear 9, described second gear axle 4 overcoats have the second gear clutch gear 14 being meshed with one grade of clutch gear 11, the right-hand end of described second gear clutch gear 14 is provided with the intermediate gear 15 socket-connecting with second gear axle 4, on described third gear axle 5, cover has the third gear clutch gear 16 being meshed with second gear clutch gear 14, the right-hand end of described third gear clutch gear 16 is provided with the three-range transmission 17 socket-connecting with third gear axle 5, one grade of described gear 12 is meshed with intermediate gear 15, described intermediate gear 15 is meshed with three-range transmission 17, described output shaft 6 overcoats have the output gear 18 being meshed with three-range transmission 17, between described forward gears gear 10 and one grade of clutch gear 11, between one grade of gear 12 and one grade of clutch gear 11, between reverse gear 13 and second gear clutch gear 14, between intermediate gear 17 and second gear clutch gear 14, between third gear clutch gear 16 and three-range transmission 17, be respectively equipped with hydraulic coupling 19, one grade of described axle 3, second gear axle 4, in third gear axle 5, be respectively equipped with the oil circuit 20 being connected with hydraulic coupling 19,
Described hydraulic coupling 19 comprises driving link 21, driven member 22 and piston 23, between described driven member 22 and driving link 21, be provided with internal toothed friction plate 24 and external tooth friction plate 25 that consecutive intervals distributes, the right-hand end of described driving link 21 is provided with the piston 23 that external tooth friction plate 25 touches mutually, described piston 23 is located mutually by pressure spring 26, outer side wall and the rotating hydraulic cylinder 27 of described piston 23 fit, the upper end of described piston 23 outer side walls is provided with the buffering oil pocket 28 being connected with oil circuit 20, the quick draining chamber 29 of described piston 23 outer side walls, described buffering oil pocket 28 and quick draining chamber 29 respectively with rotating hydraulic cylinder 27 movable connection mutually.
The right-hand member of described output shaft 6 is provided with the output shaft coupling 30 fixing with casing 1, between the two ends of one grade of described axle 3 and casing 1, between the two ends and casing 1 of second gear axle 4, locate mutually by bearing 31 respectively between the two ends of third gear axle 5 and casing 1.

Claims (2)

1. the mechanical gear of an available buffer transmission, it is characterized in that: comprise casing (1), in described casing (1), be provided with input shaft (2), one grade of axle (3), second gear axle (4), third gear axle (5) and output shaft (6), the head of described input shaft (2) is provided with elastic coupling flexible coupling (7), the afterbody of described input shaft (2) is provided with hydraulic-pressure pump (8), the upper cover of described input shaft (2) has input gear (9), the upper cover of described one grade of axle (3) has the forward gear gear (10) being meshed with input gear (9), described one grade of axle (3) overcoat has one grade of clutch gear (11), the right-hand end of described one grade of clutch gear (11) is provided with the one grade of gear (12) socket-connecting with one grade of axle (3), the upper cover of described second gear axle (4) has the reverse gear (13) being meshed with input gear (9), described second gear axle (4) overcoat has the second gear clutch gear (14) being meshed with one grade of clutch gear (11), the right-hand end of described second gear clutch gear (14) is provided with the intermediate gear (15) socket-connecting with second gear axle (4), the upper cover of described third gear axle (5) has the third gear clutch gear (16) being meshed with second gear clutch gear (14), the right-hand end of described third gear clutch gear (16) is provided with the three-range transmission (17) socket-connecting with third gear axle (5), described one grade of gear (12) is meshed with intermediate gear (15), described intermediate gear (15) is meshed with three-range transmission (17), described output shaft (6) overcoat has the output gear (18) being meshed with three-range transmission (17), between described forward gears gear (10) and one grade of clutch gear (11), between one grade of gear (12) and one grade of clutch gear (11), between reverse gear (13) and second gear clutch gear (14), between intermediate gear (17) and second gear clutch gear (14), between third gear clutch gear (16) and three-range transmission (17), be respectively equipped with hydraulic coupling (19), described one grade of axle (3), second gear axle (4), in third gear axle (5), be respectively equipped with the oil circuit (20) being connected with hydraulic coupling (19),
Described hydraulic coupling (19) comprises driving link (21), driven member (22) and piston (23), between described driven member (22) and driving link (21), be provided with internal toothed friction plate (24) and external tooth friction plate (25) that consecutive intervals distributes, the right-hand end of described driving link (21) is provided with the piston (23) that external tooth friction plate (25) touches mutually, described piston (23) is located mutually by pressure spring (26), outer side wall and the rotating hydraulic cylinder (27) of described piston (23) fit, the upper end of described piston (23) outer side wall is provided with the buffering oil pocket (28) being connected with oil circuit (20), the quick draining chamber (29) of described piston (23) outer side wall, described buffering oil pocket (28) and quick draining chamber (29) respectively with rotating hydraulic cylinder (27) movable connection mutually.
2. the mechanical gear of a kind of available buffer transmission according to claim 1, it is characterized in that: the right-hand member of described output shaft (6) is provided with the output shaft coupling (30) fixing with casing (1), between the two ends of described one grade of axle (3) and casing (1), between the two ends and casing (1) of second gear axle (4), locate mutually by bearing (31) respectively between the two ends of third gear axle (5) and casing (1).
CN201320816184.XU 2013-12-13 2013-12-13 Mechanical transmission case capable of buffering transmission Expired - Lifetime CN203627765U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320816184.XU CN203627765U (en) 2013-12-13 2013-12-13 Mechanical transmission case capable of buffering transmission

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320816184.XU CN203627765U (en) 2013-12-13 2013-12-13 Mechanical transmission case capable of buffering transmission

Publications (1)

Publication Number Publication Date
CN203627765U true CN203627765U (en) 2014-06-04

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104074968A (en) * 2014-07-01 2014-10-01 安徽合力股份有限公司 Automatic gear shifting subordinate-testing gearbox for transmission test
CN104879398A (en) * 2015-05-27 2015-09-02 杭州前进齿轮箱集团股份有限公司 Fast oil releasing structure for hydraulic clutch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104074968A (en) * 2014-07-01 2014-10-01 安徽合力股份有限公司 Automatic gear shifting subordinate-testing gearbox for transmission test
CN104879398A (en) * 2015-05-27 2015-09-02 杭州前进齿轮箱集团股份有限公司 Fast oil releasing structure for hydraulic clutch

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Granted publication date: 20140604