CN203625588U - Opposing needle knitting structure adaptable to double knit circular knitting machine - Google Patents

Opposing needle knitting structure adaptable to double knit circular knitting machine Download PDF

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Publication number
CN203625588U
CN203625588U CN201320568567.XU CN201320568567U CN203625588U CN 203625588 U CN203625588 U CN 203625588U CN 201320568567 U CN201320568567 U CN 201320568567U CN 203625588 U CN203625588 U CN 203625588U
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needle
pin
knitting
needles
syringe
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CN201320568567.XU
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Chinese (zh)
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蒋雷钟
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Bertha Zhuji Sports Goods Co
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Individual
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Abstract

The utility model belongs to the technical field of knitting, and discloses an opposing needle knitting structure adaptable to a double knit circular knitting machine. The opposing needle knitting structure comprises upper needles and lower needles which are respectively arranged in needle grooves of upper and lower needle cylinders which are arranged coaxially and which rotate synchronously. The double-needle knitting structure is characterized in that the upper needles and the lower needles are arranged oppositely one by one along the needle cylinder axially; the front of each needle to advance is provided with a guide face guiding the needle to shift outwardly and radially during advancing; the outer sides of the upper and lower needle cylinders are provided with circumferential annular grooves sleeving spring rings for returning the needles. The upper and lower needles are arranged oppositely, more needles can be arranged in a circumferential unit, density of a fabric can be increased effectively, the upper and lower needles are independently arranged, and diversified fabrics can be woven as the same as the double circular knitting machine; by adopting the manner of matching circle forming at intervals and needle shifting radially, the inevitable serious problem that two needle tips collide when upper and lower needles arranged oppositely is solved.

Description

A kind of be applicable to double knit circular knitting machine to needle braiding structure
Technical field
The utility model belongs to knitting technology field, relate to knitting circular knitting machine knitting needle (crosspointer) arrange and lopping technology, specifically for double knit circular knitting machine based on to the one of pin lopping method to pin textile structural.
Background technology
In knitting technology field, circle latitude machine is a kind of the most common a kind of braiding apparatus, its topmost funtion part is cam system, comprise syringe, syringe is provided with needle tray, in needle tray, place knitting needle, knitting needle is driven in needle tray and is moved and realize narrowing and widening along needle tray by triangle, to complete knitting cycle.
Reversible cloth not only has the thickness advantage thicker than single-side fabric, and two-sided institutional framework can by design upper pin and lower pin different go out divider, realize more kinds of fabric structures and style, there is obvious jacquard weave advantage.Comprise two kinds for the round latitude machine that weaves reversible cloth, one is double cylinder single needle circle latitude machine, and another kind is common double-faced jacquard circle latitude machine.
Wherein, the first adopts double headed needle, because single needle restriction cannot realize double-faced jacquard, is only applicable to weave single organization's structure.Along with the continuous progress and development of the second braiding machine, the round latitude machine of double cylinder single needle structure is fewer and feweri, is more common at present in the tubular stocking machine that cannot adopt the second structure to realize two-layer fabric braiding, for the production of strip socks with jacquard weave not.
The second circle latitude machine, its knitting needle comprises two groups, pin and lower pin, wherein plays pin to be longitudinally arranged in the needle tray on bottom cylinder outer circumference face, upper pin is disposed radially in the needle tray on upper dials upper surface.Upper pin backshank points to the upper dials center of circle.Its lopping method is that upper pin and lower pin while or the pin that interlocks, complete at the same time or separately and move back the step such as circle, kinking lopping.Because this round latitude machine weaves respectively inside and outside two-layer fabrics by upper and lower two groups of pins, can go out divider and realize double-faced jacquard by setting difference.But this structure and one-tenth sired results skill, cannot be applicable in the little circular knitting machines such as the hosiery machine of common syringe diameter about 10cm.
For syringe diameter at the little circular knitting machine in 10cm left and right, due to size restrictions, cannot on upper dials, realize the setting of the various parts such as knitting needle, triangle, even if do not consider the setting of the parts of the control knitting needle folding and unfoldings such as triangle, backshank place circumferential length has also seriously limited the density of upper pin, causes knitting out high-density fabric.
For above-mentioned technical problem, a kind of feasible solution is, adopts with the top cylinder of bottom cylinder same structure (tubular structure) and substitutes the upper dials in existing double knit circular knitting machine, and top cylinder is relative with bottom cylinder, and upper pin longitudinally arranges, and syringe needle is downward.
While adopting above-mentioned solution, can combine in order to realize inside and outside two-layer fabric, upper pin and lower pin need be arranged in periphery Monday.If upper pin and lower pin are longitudinally oppositely arranged, even successively staggered lopping, in the time going out pin, the syringe needle of two knitting needles that are oppositely arranged up and down can bump against so.
Knitting machine emerges 200 for many years, loses all the time and has pair needle construction, generally because of like this.
If upper pin and lower pin stagger on circumference, in same circumferential length, the density of knitting needle reduces half so, and the Density knitting out accordingly also will reduce half.
In view of above-mentioned technical problem, double knitting technology is applied to little circular knitting machine, is difficult to realize the braiding of high density double knitting jacqard thing, becomes row industry personnel's common recognition.Therefore, enclose latitude machine side generation 100 for many years from two-sided, on market, not yet have the close pin roundlet of ripe double-faced jacquard machine product to come out.Even if having two-sided roundlet machine relevant programme to propose, also, because knitting needle limitations in density can be produced the factors such as the single Density of fabric category is low, cannot promote the use of.
Summary of the invention
The purpose of this utility model is for the problems referred to above of depositing in prior art, proposes a kind of being suitable for and upper and lower knitting needle is set and realizes the solution of double-faced jacquard lopping at minor radius circular knitting machine middle-high density.
For achieving the above object, first the utility model proposes a kind of double knit circular knitting machine to pin lopping method, the method comprises pin lopping and the large step of lower pin lopping two, it is characterized in that, described upper pin is arranged in same periphery with lower pin longitudinal relative (syringe needle of upper pin and lower pin aligns up and down), upper pin lopping step and lower pin lopping step are staggered the time and are carried out
Described upper pin lopping step comprises,
Fall pin and move back circle---knitting needle is descending, old coil from pinhock relatively knitting needle move to move back and enclose to shank, syringe needle is radially outward skew in the descending process of knitting needle, pinhock is from process inside new yarn,
The lopping of liter pin---knitting needle is up, and pinhock draws new yarn to form new coil to rising to the bait, and old coil relative knitting needle from shank is displaced downwardly to from syringe needle to deviate to be enclosed within new coil, and syringe needle is radially inwardly skew reset in the up process of knitting needle,
Described lower pin lopping step comprises
Rise pin and move back circle---knitting needle is up, old coil from pinhock relatively knitting needle move down to move back and enclose to shank, syringe needle is radially outward skew in the up process of knitting needle, pinhock is from process inside new yarn,
Fall that pin lopping---knitting needle is descending, the downward hook of pinhock draws new yarn to form new coil, old coil from shank relatively knitting needle move from syringe needle to deviate to be enclosed within new coil, syringe needle in the descending process of knitting needle radially inwardly skew reset,
Described upper pin and lower pin are in hand-manipulating of needle process, and radially peak excursion distance is identical for syringe needle.
The utility model has been broken through the centuries, and general thought round latitude knitting machine needle can only be along the mindset of syringe axial linear movement, creatively proposes to turn to and the knitting needle hand-manipulating of needle scheme of both direction composite move radially a kind of comprising along syringe.
Of the present utility model pin lopping method is directed to specially needle construction (upper pin and lower pin are on the same line, and syringe needle is oppositely arranged) is designed.Upper pin with under for pin setting, can be conducive to the more knitting needle of magnitude setting in unit perimeter, can effectively improve the density of fabric, taking the syringe size of existing 220 pin one side tubular stocking machines as example, application technical solutions of the utility model, can realize the production and processing of double-deck 220 pin high density product.Independently go up pin and lower pin (non-twin needle) because adopt, two groups of pins can set as required separately go out divider, so can equally with double-deck large circle machine knit out diversified fabric, realize roundlet machine double-faced jacquard function.The utility model is by the stagger the time lopping coordinate the mode of syringe needle radial deflection of upper pin and lower pin, make knitting syringe needle in knitting cycle, be on different peripheries from relative knitting syringe needle, ingenious and effectively solved upper and lower for pin arrange be difficult to avoid two pin syringe needles bump against serious problems.
In said method, the radially peak excursion distance of described syringe needle, when overlapping with itself and subtend syringe needle, ensures that it is offset to subtend syringe needle outside and is as the criterion, generally, the radial deflection of syringe needle distance is greater than subtend knitting needle going out before pin syringe needle outside to the radially Breadth Maximum of needle tray bottom surface.In the time of the going out pin front and have outer ledge is greater than this subtend knitting needle syringe needle outside to the radially Breadth Maximum of needle tray bottom surface to the structure of the radially Breadth Maximum of needle tray bottom surface of subtend knitting needle, the radial deflection amount of syringe needle is as the criterion to the radially Breadth Maximum of needle tray bottom surface with the outer ledge that is greater than this structure.
Syringe needle can be going out to complete gradually in pin or narrowing process skew or reset, be greater than the subtend syringe needle outside radially Breadth Maximum to needle tray bottom surface until the syringe needle eve radially overlapping with relative knitting syringe needle realized offset distance, syringe needle outwards skew and/or the action that inwardly resets continue whole go out pin and narrowing process.Also can in a certain period in the process that goes out pin or narrowing, complete skew or reset, be syringe needle be outwards offset action from going out that pin starts until the syringe needle of syringe needle and subtend knitting needle radially overlapping process in a period in complete, the inside homing action of syringe needle from the overlapping beginning of the knitting disengaging of subtend until knitting needle completed in the period in the process of narrowing completes.
The skew of described syringe needle can be accomplished in several ways, and is three kinds of relatively preferred feasible patterns below:
One, by realizing at the blocking structure that goes out to be provided with on pin path outer inclined to one side lead-in chamfered;
Its two, near half portion of syringe needle, the top part that syringe moves radially is relatively set in knitting needle inner side, by radially outward moving of a top part, promotion knitting needle is outwards realized skew;
Its three, arrange in syringe inner side and not rotate with syringe, parts corresponding and synchronous with rise cam and depressing cam, on these parts, corresponding knitting needle has along convex surface or the flange of syringe circumferencial direction smooth excessiveness near half portion of syringe needle.In the time that syringe turns to a certain knitting needle pin through rise cam stitch groove starting point or before, convex surface or flange protruding starting point in a circumferential direction is also just passed through in this knitting needle inner side, and at stitch when the super pin depressing cam stitch groove terminal or afterwards, also just pass through convex surface or flange protruding terminal in a circumferential direction inside knitting needle.
Described in the utility model to pin lopping method in, described knitting needle go out pin and narrowing action can adopt conventional rise cam and depressing cam to realize, also can adopt existing digitalized needle selecting machine to realize.In order to improve the reliability of lopping, equally also the existing parts for held loop such as sinker, grid tooth can be applied to braiding process.
In addition, because method described in the utility model longitudinally arranges upper pin, and syringe needle down.So, after needle latch is opened, due to factors such as the vibrations of knitting machine, needle latch probably fell and closes pin lip reflex before catching yarn under Gravitative Loads.Cause lopping failure, cause dropped stitch.In order to prevent this problem, ensure that knitting cycle completes reliably, equally can be in the outside of syringe one section of circumference place must section staying open of corresponding needle latch arrange and stop the parts that needle latch falls, protect the parts such as needle plate as routine.Certainly, except upper pin needle latch falls because conducting oneself with dignity, be applicable to cam system of the present utility model the same with conventional circle latitude machine, also there is the possibility of closing pin mouth because of centripetal force effect in the needle latch of lower pin, also can be suitable for and protect needle plate lower pin equally, to guarantee completing reliably of knitting cycle.
Based on above-mentioned to pin lopping method, the utility model proposes a kind of relatively preferably for realize the syringe needle skew of the method and homing action to needle braiding structure, comprise pin, lower pin, upper pin and lower pin are separately positioned in the needle tray of top cylinder and bottom cylinder, described top cylinder and bottom cylinder coaxially arrange, and synchronously rotate, it is characterized in that, upper pin is axially oppositely arranged one to one and (goes up pin identical with lower pin quantity along syringe with lower pin, and in same circumference face, upper pin syringe needle is downward, lower pin syringe needle upwards, upper pin and lower pin align vertically one to one), every piece of knitting needle go out pin front be equipped with one can be going out the guide surface that guides syringe needle to be radially outward offset in pin process.
It is outwards inclined to one side that described guide surface is used for promoting syringe needle footpath, therefore, is arranged on going out on pin path of syringe needle.Guide surface will be realized guiding function, should have an inclination angle, so that guide surface while contacting with syringe needle end face, can produce an outside component to syringe needle.Guide surface also can have certain radian, i.e. convex surface, or concave surface, wherein preferred convex surface.
Described guide surface can be by being arranged in needle tray and convexing to form that needle tray bottom surface one is connected, also can be formed by the surface, position of the corresponding needle tray of other parts that is arranged on needle tray front (going out pin direction), give birth to gram seat as being formed at and extend on the outer in needle tray front.Consider needle tray difficulty of processing problem, preferably guide surface is formed on other parts.
Described in the utility model knitting needle in pin lopping method is radially inwardly resetted for realizing, can be on described pin and lower pin outside be respectively equipped with assembly or the parts that can in the time of narrowing, impel syringe needle radially inwardly to reset.As, the arranged outside one of each piece of knitting needle is pressed on the spring leaf on knitting needle; For another example, be enclosed within the turn outside syringe; Again or, after be provided with Compress Spring, be pressed on the briquetting in knitting needle outside etc. above.
Above-mentioned needle braiding structure is mixed to the necessary or auxiliary knitting element such as thread-carrier, sinker, can form a set of complete to pin cam system.
Said structure only improves for the setting of knitting needle and the design that goes out pin path, and the other parts of cam system, as the parts such as thread-carrier, sinker are all suitable for the parts in common circular knitting machine latch needles cam system.So locate not do tired stating.
It should be noted that: described in the utility model pin lopping method is gone for to any various cam systems that comprise needle construction, and be not limited to the cam system that whole knitting needles all arrange pin.Provide an example below: upper pin is less than lower pin, every upper pin is relative with a lower pin, and similarly, upper pin goes out guide surface structure is set on pin path, at least with going out of the upper lower pin for answering, guide surface structure is also set on pin path.
Brief description of the drawings
Fig. 1 is the knitting cycle demonstration graph to pin lopping method described in the utility model.Wherein (a)-(g) express respectively before pin, upper pin go out pin and move back circle, upper pin withdraw of the needle kinking, upper pin reset lopping, lower pin and go out pin and move back circle, lower pin withdraw of the needle kinking, lower pin reset lopping totally seven course of action.
Fig. 2 is the enlarged diagram of knitting cycle shown in Fig. 1.Wherein (a)-(g) express respectively before pin, upper pin go out pin and move back circle, upper pin withdraw of the needle kinking, upper pin reset lopping, lower pin and go out pin and move back circle, lower pin withdraw of the needle kinking, lower pin reset lopping totally seven course of action.
Fig. 3 described in the utility modelly goes out pin skew principle schematic to knitting needle in needle braiding structure.Wherein left-half is that upper pin goes out the demonstration of pin shift state, and right half part is that lower pin goes out the demonstration of pin shift state.
Fig. 4 is square frame A place enlarged diagram in Fig. 3.
Fig. 5 is square frame B place enlarged diagram in Fig. 3.
Detailed description of the invention
With reference to Fig. 1,2, described in the utility model to pin lopping method, its knitting cycle is divided into pin lopping and the large step of lower pin lopping two, and two large steps are staggered the time and carried out, and after whole actions of one complete, another one side starts action.Even if not exclusively stagger the time, one of them person withdraw of the needle to its syringe needle leaves hook yarn position, and another one could start pin, and ensures that at the another one hand-manipulating of needle the former has all moved during to hook yarn position.
Lopping is moved each key operations state and is divided and see a-g in Fig. 1 or Fig. 1, described upper pin lopping and lower pin lopping step all can substantially be divided into pin and move back circle, the large step of narrowing lopping two, further, can be subdivided into: move back circle, skew, pad yarn, kinking, reset, six actions of lopping.Following pin is example, and the details of respectively moving is as follows:
Move back circle: the relative knitting needle of up, the old coil of knitting needle is descending, in the process of the each lower slider of the relative knitting needle of old coil, needle latch is opened to (or needle latch the special needle latch parts of opening such as angled to open by spy before knitting needle enters weaving position), on rear slide needle lever, knitting needle goes upward to pinhock opening part to be stopped after the new yarn in thread-carrier yarn mouth place.
Skew: in the up process of knitting needle, along syringe radially, skew, makes syringe needle depart from initial periphery laterally.Prepare for up hook yarn, prevent from bumping against with upper pin syringe needle.
Pad yarn: yarn mouth action, by new yarn pad at pin mouth, hook yarn when descending in order to knitting needle.
Kinking: knitting needle is descending, pinhock hooks the yarn downward tractive of pad at pin mouth, and straight yarn is bent to half-turn.
Reset: knitting needle hooks in the descending process of yarn, and syringe needle radially to bias internal, returns initial periphery along syringe gradually.
Lopping: this step also can be called knocking over, when old coil is deviate from knitting needle, new coil forms.Knitting cycle and homing action while or the generation that partly overlaps,, in the descending process of knitting needle, old coil slides into needle latch below from shank, further promotes needle latch and upwards closes pin mouth, and new yarn is closed in pinhock by needle latch.After pin mouth is closed, old coil, from needle latch outside slip mistake, is deviate from from syringe needle, is enclosed within on new coil.New coil formally forms.A complete single needle lopping release.
Upper pin knitting cycle and lower pin are basic identical, and difference is, knitting needle goes out the direction of action of pin and narrowing.
With reference to Fig. 3-5, the utility model proposes to needle braiding structure, part-structure is identical with common round latitude machine, comprise, syringe, knitting needle, syringe is cylindric, syringe lateral wall some needle trays 1 of circumferentially evenly arranging, knitting needle is arranged in needle tray 1, top cylinder 2 is provided with the outer wall of bottom cylinder 9 needle tray 1 that quantity is identical, and one piece of upper pin 3 is set in each needle tray of top cylinder 2, and syringe needle is downward, one piece of lower pin 10 is set in each needle tray of bottom cylinder 9, and syringe needle upwards.Special feature is, the needle tray of top cylinder and the needle tray of bottom cylinder align one by one, and similarly, upper pin 3 is also longitudinally relative with lower pin 10.
Top cylinder 2 inner sides are provided with held loop when assembling grid tooth 11(for upper needle knitting) grid fluted disc 5, under grid fluted disc, along extending laterally, the part 6 of stretching out needle tray bottom surface goes out pin front and forms an inclined-plane of the export-oriented skew of guiding syringe needle at upper pin.
Bottom cylinder 9 inner sides are provided with the life gram seat 8 for assembling sinker (for lower needle knitting time held loop), and on raw gram seat 8, along extending laterally, the part 7 of stretching out needle tray bottom surface goes out pin front and form an inclined-plane of the export-oriented skew of guiding syringe needle at lower pin.
Top cylinder and bottom cylinder outside, corresponding knitting needle first half position, is provided with in this example of circumferential groove in its end portion 4(and is provided with two), annular groove bottom surface with respect to the height of needle tray bottom surface lower than knitting needle outside the height with respect to needle tray bottom surface.The turn (not shown) that the interior suit reset of annular groove 4 knitting needle is used.Final pressure is cheated in knitting needle outside in turn inner side.

Claims (6)

  1. One kind be applicable to double knit circular knitting machine to needle braiding structure, comprise pin, lower pin, upper pin and lower pin are separately positioned in the needle tray of top cylinder and bottom cylinder, described top cylinder and bottom cylinder coaxially arrange, and synchronously rotate, it is characterized in that, upper pin and lower pin are axially oppositely arranged one to one along syringe, every piece of knitting needle go out pin front be equipped with one can be going out the guide surface that guides syringe needle to be radially outward offset in pin process, top cylinder and bottom cylinder outside are provided with circumferential groove in its end portion, the turn that in annular groove, suit reset knitting needle is used.
  2. According to claim 1 be applicable to double knit circular knitting machine to needle braiding structure, it is characterized in that, described guide surface has radian.
  3. According to claim 1 be applicable to double knit circular knitting machine to needle braiding structure, it is characterized in that, described guide surface is formed by the surface, position of the corresponding needle tray of other parts that is arranged on needle tray front.
  4. According to claim 1 be applicable to double knit circular knitting machine to needle braiding structure, it is characterized in that, top cylinder inner side is provided with the grid fluted disc for assembling grid tooth, under grid fluted disc, along extending laterally, the part of stretching out needle tray bottom surface goes out pin front at upper pin and forms an inclined-plane that guides the export-oriented skew of syringe needle.
  5. According to claim 1 be applicable to double knit circular knitting machine to needle braiding structure, it is characterized in that, bottom cylinder inner side is provided with the life gram seat for assembling sinker, on raw gram seat, along extending laterally, the part of stretching out needle tray bottom surface goes out pin front at lower pin and forms an inclined-plane that guides the export-oriented skew of syringe needle.
  6. According to claim 1 be applicable to double knit circular knitting machine to needle braiding structure, it is characterized in that, annular groove bottom surface with respect to the height of needle tray bottom surface lower than knitting needle outside the height with respect to needle tray bottom surface.
CN201320568567.XU 2013-09-13 2013-09-13 Opposing needle knitting structure adaptable to double knit circular knitting machine Expired - Fee Related CN203625588U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107338563A (en) * 2017-05-22 2017-11-10 浙江华诗秀新材料科技有限公司 Small-bore double-faced jacquard fabric and its to the small circular knitting machine 3D jacquard knitting methods of pin
CN107641889A (en) * 2016-07-21 2018-01-30 陈晓东 One kind is to cylinder circular knitting machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107641889A (en) * 2016-07-21 2018-01-30 陈晓东 One kind is to cylinder circular knitting machine
CN107338563A (en) * 2017-05-22 2017-11-10 浙江华诗秀新材料科技有限公司 Small-bore double-faced jacquard fabric and its to the small circular knitting machine 3D jacquard knitting methods of pin
CN107338563B (en) * 2017-05-22 2019-07-05 浙江华诗秀新材料科技有限公司 Small-bore double-faced jacquard fabric and its to the small circular knitting machine 3D jacquard knitting method of needle

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Effective date of registration: 20171214

Address after: No. 888, Longtan Road, new village, Road West New Village, Datang Town, Zhuji City, Shaoxing, Zhejiang

Patentee after: Bertha Zhuji Sports Goods Co.

Address before: Shanghai City, Huangpu District Bamboo Bamboo Road No. 187 room 604

Patentee before: Jiang Leizhong

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140604

Termination date: 20210913

CF01 Termination of patent right due to non-payment of annual fee