CN203624063U - Monitoring equipment for packing machine - Google Patents

Monitoring equipment for packing machine Download PDF

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Publication number
CN203624063U
CN203624063U CN201320858625.2U CN201320858625U CN203624063U CN 203624063 U CN203624063 U CN 203624063U CN 201320858625 U CN201320858625 U CN 201320858625U CN 203624063 U CN203624063 U CN 203624063U
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China
Prior art keywords
temperature
perming
sensor
control signal
treater
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Expired - Lifetime
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CN201320858625.2U
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Chinese (zh)
Inventor
张祥
吴玉阳
董敢
钱兰兰
孙西卓
陈建林
陶思
张坤
李孝天
甘敏
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Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
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Priority to CN201320858625.2U priority Critical patent/CN203624063U/en
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Publication of CN203624063U publication Critical patent/CN203624063U/en
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Abstract

The utility model discloses monitoring equipment for a packing machine. The monitoring equipment comprises a first sensor, a processor and an indicator, wherein the first sensor is used for sensing the temperature of a burning head of the packing machine, the processor is connected with the first sensor and used for outputting a first control signal according to the temperature of the burning head, and the indicator is connected with the processor and used for executing indication operation corresponding to the first control signal according to the first control signal. The monitoring equipment solves the technical problem that packaging quality of finished products declines due to the fact that it is difficult for operating personnel to timely find the temperature of the burning head of the packing machine is too low.

Description

For the watch-dog of compress
Technical field
The utility model relates to manufacture field, in particular to a kind of watch-dog for compress.
Background technology
Compress claims again banding machine or strapper, is to use strapping to be wound around product or package, the machine that then tightens up and two ends are connected by materials such as calorific effect melting or use bag buttons.The function of compress is plastic tape can be close to be tied parcel post surface, and assurance parcel post not because tying up not firm being scattered, can be taken into account in addition the consideration of tying up neat appearance in transportation, storage.
Conventional automatic packing machine adopts following mode of operation conventionally in the market: when the finished product transporting on conveyor line arrives the position of compress, by the electric switch that diffuses that is arranged on compress place, finished product is responded to, and exported corresponding energizing signal to start the process that finished product is packed.Wherein, this packing process can comprise the following steps conventionally: perming of compress carry out predetermined action, perm that the two ends that strap is carried out to hot pick, strap are connected with hot, complete packing, finished product more flows to rear with conveyor line.
In the ordinary course of things, existing compress can be packed to finished product effectively.But it still has the following disadvantages: in the course of the work, in the time that damaging or causing due to other factors such as ambient temperatures the temperature of perming lower than design temperature appears in sealing means for packaging machine position, by perming, the strap of hot pick just there will be the situation that rosin joint connects or not prison welding is leaned on, this just easily causes the fracture of strap weld in handling process, and then the problem that causes finished product to fall machine or may damage carrying personnel.
For above-mentioned problem, actv. solution is not yet proposed at present.
Utility model content
The utility model embodiment provides a kind of watch-dog for compress, is difficult to find in time the technical matters of the packing Quality Down of the finished product being caused at least to solve the temperature of perming at compress when too low due to operating personal.
According to the utility model embodiment aspect, a kind of watch-dog for compress is provided, comprising: first sensor, for the temperature of perming of sensing compress; Treater, connects above-mentioned first sensor, and above-mentioned treater is for exporting the first control signal according to above-mentioned temperature of perming; Indicating device, connects above-mentioned treater, and above-mentioned indicating device is for carrying out the indication operation corresponding with above-mentioned the first control signal according to above-mentioned the first control signal.
Preferably, above-mentioned treater comprises: temperature control interface, for connecting above-mentioned perming; Closed loop controller, be connected between above-mentioned first sensor and above-mentioned temperature control interface, above-mentioned closed loop controller is used for exporting the second control signal according to the above-mentioned temperature of perming of above-mentioned first sensor sensing, and above-mentioned temperature of perming is controlled in the first temperature range.
Preferably, above-mentioned watch-dog also comprises: the second sensor, for the ambient temperature of the work place of the above-mentioned compress of sensing; Above-mentioned treater connects above-mentioned the second sensor, for adjust ceiling temperature threshold value and/or the lower limit temperature threshold value of above-mentioned the first temperature range according to the above-mentioned ambient temperature of above-mentioned the second sensor sensing.
Preferably, above-mentioned treater, in the time that above-mentioned temperature of perming is positioned at the second temperature range, is exported the control signal corresponding with above-mentioned the second temperature range as above-mentioned the first control signal.
Preferably, above-mentioned the second temperature range comprises multiple intervals, above-mentioned the first control signal comprises multiple signals, one or more in corresponding above-mentioned multiple intervals of each signal in above-mentioned multiple signal, and above-mentioned each signal is carried out the operation corresponding with above-mentioned each signal for controlling above-mentioned indicating device.
Preferably, above-mentioned the second temperature range at least comprises between the first interval and/or Second Region, and above-mentioned first is interval for being less than or equal to the interval of the first temperature threshold, between above-mentioned Second Region for being more than or equal to the interval of the second temperature threshold; Above-mentioned the first control signal at least comprises first signal and/or secondary signal, and corresponding above-mentioned the first interval of above-mentioned first signal, between the corresponding above-mentioned Second Region of above-mentioned secondary signal; Above-mentioned treater is used for exporting above-mentioned first signal in the time that above-mentioned temperature of perming is positioned at above-mentioned the first interval, and/or, in the time that being positioned between above-mentioned Second Region, above-mentioned temperature of perming exports above-mentioned secondary signal.
Preferably, above-mentioned watch-dog also comprises: the second sensor, for the ambient temperature of the work place of the above-mentioned compress of sensing; Above-mentioned treater connects above-mentioned the second sensor, for adjust ceiling temperature threshold value and/or the lower limit temperature threshold value of above-mentioned the second temperature range according to the above-mentioned ambient temperature of above-mentioned the second sensor sensing.
Preferably, above-mentioned watch-dog also comprises: communication module, connect above-mentioned treater, and above-mentioned communication module is for communicating by letter with long-range main control equipment; Wherein, above-mentioned treater is also exported above-mentioned the first control signal for the control command receiving according to above-mentioned communication module, sent by above-mentioned long-range main control equipment.
Preferably, above-mentioned communication module is also for transmitting above-mentioned temperature of perming to above-mentioned long-range main control equipment, and above-mentioned long-range main control equipment is for returning to above-mentioned control command according to above-mentioned temperature of perming.
Preferably, above-mentioned indicating device comprises: alarm appliance, connect above-mentioned treater, and above-mentioned alarm appliance is for carrying out the alarm operation corresponding with above-mentioned the first control signal according to above-mentioned the first control signal.
In the utility model embodiment, adopt first sensor, the mode that treater combines with indicating device, realize the real-time detection of the temperature to perming by first sensor, realize the timely response to temperature anomaly by treater, and then by indicating device, this situation is conveyed to operation and/or operating personal intuitively, the unusual condition that has reached the temperature of perming to compress carries out the object of reply in time, thereby solve the temperature of perming at compress is difficult to find in time the packing Quality Down of the finished product causing when too low technical matters due to operating personal.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide further understanding of the present utility model, forms the application's a part, and schematic description and description of the present utility model is used for explaining the utility model, does not form improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is according to the schematic diagram of a kind of optional watch-dog for compress of the utility model embodiment.
The specific embodiment
Hereinafter also describe the utility model in detail with reference to accompanying drawing in conjunction with the embodiments.It should be noted that, in the situation that not conflicting, the feature in embodiment and embodiment in the application can combine mutually.
Embodiment 1
According to the utility model embodiment, a kind of watch-dog for compress is provided, as shown in Figure 1, this equipment comprises:
1) first sensor 102, for the temperature of perming of sensing compress;
2) treater 104, connects first sensor 102, and treater 104 is for exporting the first control signal according to the temperature of perming;
3) indicating device 106, connects treater 104, and indicating device 106 is for carrying out the indication operation corresponding with the first control signal according to the first control signal.
Will be clear that, one of technical solutions of the utility model problem to be solved is to provide a kind of watch-dog, so that make timely response in the time that the too low situation of the temperature of perming occurs, and by this condition notification operation and/or the operating personal to compress, and then reach the object of packing quality of guaranteeing the finished product after packing, thereby solve the temperature of perming at compress is difficult to find in time the packing Quality Down of the finished product causing when too low problem due to operating personal.
For achieving the above object, the watch-dog providing according to the utility model embodiment can comprise indicating device 106, wherein, this indicating device 106 can represent to transmit to outside the electronics package of acoustical signal and/or optical signal conventionally, common ground, as indicator lamp, alarm lamp, buzzer phone etc., but the utility model is not construed as limiting for the concrete manifestation form of this indicating device 106.Wherein, this indicating device 106 can be carried out the operation corresponding with this first control signal under the effect of the first control signal to its conveying, for example, for alarm lamp, the first control signal is impulse singla simply, alarm lamp can be under the effect of this impulse singla periodically or aperiodicity ground luminous, thereby play the effect of the operating personal of prompting compress.
Certainly, it is more than a kind of example, can't the utility model be formed and be limited, for example, in the utility model embodiment, adjustable as the length of each pulse in the impulse singla of the first control signal, thereby the performed indication operation of the first control signal and the indicating device 106 of controlling thereof also can comprise various ways, such as, under a certain situation, the first control signal can be shorter impulse singla of cycle, thereby alarm lamp can glimmer comparatively hurriedly, under another situation, the first control signal can be the impulse singla of growing in the cycle, thereby alarm lamp can comparatively gently glimmer, and then operating personal can be realized the identification to different situations according to the different manifestations of this alarm lamp as indicating device 106.In addition, in the utility model embodiment, above-mentioned indicating device 106 also can not comprise alarm lamp, and it is impulse singla that above-mentioned the first control signal is also not limited to, for example, in embodiment more of the present utility model, this indicating device 106 can be also a monoblock read-out, accordingly, the first control signal can be the signal for carrying out figure demonstration, under this scene, the performed indication operation of indicating device 106 relatively can be more complicated, and the utility model is not done tired stating at this.
Particularly, in the utility model embodiment, the set particular location of above-mentioned indicating device 106 can have multiple choices, for example, the most usually, indicating device 106 can be arranged on the outside of compress, such as a side or the top etc. of compress, thereby the operating personal of compress can be timely in operation, perceive intuitively the performed indication operation of indicating device 106, and then the situation that operating personal can occur the compress shown in its indication according to the action of indicating device 106 is reacted, such as suspending the packing operation of compress, and compress is carried out to the investigation of fault, recover normal later again by its startup at compress, to have continued packing operation, thereby guarantee the packing quality of the finished product after packing.But this is a kind of example, and do not mean that the utility model has been formed to restriction, in other embodiment of the present utility model, for the higher compress of degree of automation, such as the compress of full automaticity packing, in its working process, also can realize unmanned operation, and operation and/or operating personal can be positioned at a concentrated control platform that is arranged on scene or far-end, such as monitoring and control centre in other words Central Control Room many compresses are carried out to centralized monitoring, thereby above-mentioned indicating device 106 also can be arranged on this control platform, so that operation and/or operating personal are taked counter-measure according to the action of indicating device 106, such as carrying out remote operation to the compress breaking down, or rush towards on-the-spot it is safeguarded etc.
As can be seen from the above description, can realize the reception and registration of faulty condition to operation and/or operating personal by indicating device 106 and for the first control signal that it is controlled, therefore, the problem proposing for the utility model, what still need consideration is exactly fault, the especially timely detection of too low this situation of temperature of perming to compress how realizing compress.
For reaching this purpose, the watch-dog providing according to the utility model embodiment can also comprise first sensor 102 and treater 104, wherein, this first sensor 102 can be for the temperature of perming of sensing compress, this treater 104 can directly or indirectly be connected with first sensor 102, exports above-mentioned the first control signal for the temperature of perming of transmitting according to first sensor 102.
Particularly, in the utility model embodiment, this first sensor 102 can be set up and contact with perming of compress or adjacent position, or, also can utilize the existing sensor being integrated on perming, etc., the utility model is not construed as limiting this.More specifically, in the utility model embodiment, the particular type of first sensor 102 can have multiple choices, wherein, for reaching the object of the temperature that sensing perms, this first sensor 102 can be both common all kinds of temperature sensors, also can adopt the mode of infrared photography equitemperature imaging to realize, Deng, the utility model is not construed as limiting this.
Similarly, in the utility model embodiment, above-mentioned treater 104 both can have been set up inside or the outside at compress, or, also can utilize the treater 104 in existing compress, etc., the utility model is not construed as limiting this.More specifically, in the utility model embodiment, the particular type of above-mentioned treater 104 also can have multiple choices, for example, comparatively commonly, it can adopt micro controller system, computing machine, programmable logic controller (PLC) PLC(Programmable Logic Controller) etc. or one or more combination, wherein, for PLC, its analog signal and/or the digital signal that conventionally can export first sensor 102 by the analog input module of carry and/or digital input module gathers, and then the data transmission collecting is carried out to arithmetic operation to the CPU module in PLC, the operation that the temperature according to perming of carrying out such as above-mentioned treater 104 generated and exported the first control signal, and then can this first control signal of certain power-handling capability will be there is by analog output module and/or digital output module, such as amplitude signal or on-off signal etc. are exported to indicating device 106, to realize the control to indicating device 106, wherein, the corresponding concrete processing logic of above-mentioned arithmetic operation will be elaborated in the embodiment after the utility model.On the other hand, for micro controller system and/or computing machine, it conventionally need to be in conjunction with data acquisition module DAQ(Data Acquisition) and/or extra board realize the perm collection of electric signal of temperature of the expression that first sensor 102 is exported, and in conjunction with relay, contactless switch, semiconductor switch and/or board etc. comprise that the output module of power amplification circuit realizes the driving to indicating device 106, but the utility model is not construed as limiting this, for example, all parts in above-mentioned treater 104 also can be packaged together and form a control chip, particularly, can determine according to concrete enforcement scene of the present utility model.
By the way, the utility model has been realized the timely response of the unusual condition of the temperature correlation of perming to compress, wherein, the watch-dog providing according to the utility model embodiment is provided, solving outside the timely situation too low in response to temperature, can also be to excess Temperature, or the temperature of perming responds in the situation of a certain specific temperature range, for example, alternatively, in the utility model embodiment, treater 104 can be in the time that the temperature of perming be positioned at the second temperature range, export the control signal corresponding with the second temperature range as the first control signal.Further alternatively, in embodiment more of the present utility model, this second temperature range can also comprise multiple intervals, accordingly, the first control signal can comprise multiple signals, wherein, and one or more in the corresponding multiple intervals of each signal in multiple signals, and each signal is carried out the operation corresponding with each signal for Control director 106, and this just can realize the more trickle monitoring of the temperature of perming to compress.For example, in one embodiment, the classification setting successively of above-mentioned multiple intervals, thus operation and/or operating personal can be grasped the state of temperature of perming of compress intuitively, and then can in the time extremely making first appearance, make preventative counter-measure.
Particularly, as the optional mode of one, in the utility model embodiment, the second temperature range can at least comprise between the first interval and/or Second Region, first is interval for being less than or equal to the interval of the first temperature threshold, is the interval that is more than or equal to the second temperature threshold between Second Region; The first control signal can at least comprise first signal and/or secondary signal, and corresponding the first interval of first signal, between the corresponding Second Region of secondary signal; Wherein, treater 104 can be exported first signal when interval for be positioned at first in the temperature of perming, and/or, in the time that being positioned between Second Region, the temperature of perming exports secondary signal.
Under above-mentioned scene, in conjunction with indicating device 106, can realize the timely response of the situation that occurs the too low or excess Temperature of temperature to perming, thereby avoid because temperature is too low and operating personal is not discovered the decline of caused packing quality in time, or due to excess Temperature and operating personal do not discover in time conventionally may cause packing Quality Down, such as the appearance of the excessive problem of welding.
Further, in the utility model embodiment, consider the impact of ambient temperature air exercise package operation, alternatively, in the utility model embodiment, above-mentioned watch-dog can also comprise:
1) the second sensor, for the ambient temperature of the work place of sensing compress;
Wherein, treater 104 connects the second sensor, for adjust ceiling temperature threshold value and/or the lower limit temperature threshold value of the second temperature range according to the ambient temperature of the second sensor sensing.
In the utility model embodiment, in the time that ambient temperature is lower, under the colder situation of factory building in the winter time, because the temperature of strap before welding is on the low side, therefore conventionally need to raise the design temperature of perming to guarantee the quality of packing, under this scene, ceiling temperature threshold value and/or the lower limit temperature threshold value of above-mentioned the second temperature range can raise thereupon, thus with the temperature of perming avoiding adopting stationary temperature scope to be caused too low however still in this range of temperatures indicating device 106 there is not the problem of action.Certainly, this is a kind of example, can't the utility model be formed and be limited, and the concrete adjustment mode of the second temperature range can be decided according to the actual requirements, and should be understood that, this type of embodiment must be considered as within protection domain of the present utility model.
On basis described above, the utility model can also be combined to obtain more excellent effect further with existing equipment, for example, as a kind of feasible mode, in the utility model embodiment, the above-mentioned watch-dog integrated function that the temperature of perming is controlled further, wherein, this watch-dog can comprise:
1) temperature control interface, perms for connecting;
2) closed loop controller, is connected between first sensor 102 and temperature control interface, and closed loop controller is used for exporting the second control signal according to the temperature of perming of first sensor 102 sensings, and the temperature of perming is controlled in the first temperature range.
Particularly, in the utility model embodiment, temperature control interface can be for connecting heater block in perming, such as heater wire or heating collar etc., but the utility model is not construed as limiting this.Can realize the control to the heater block as actr by temperature control interface, can realize the feedback of the real-time parameter to control object by first sensor 102, can realize the relatively accurate control of perming to compress according to this feedback by closed loop controller.Particularly, the mode of closed loop controller can adopt PID to control conventionally, but the utility model is not construed as limiting this.
It should be noted that, in the utility model embodiment, although can realize by the way the control to the temperature of perming, but in practical operation, due to internal cause or external causes such as heater block faults, still may occur the temperature control of perming or abnormal situation, therefore indicating device 106 remains necessary.
On the other hand, consider the impact of environmental factor on compress work, in the utility model embodiment, above-mentioned watch-dog still can carry out by aforesaid the second sensor the ambient temperature of the work place of sensing compress, wherein, the treater 104 being connected with this second sensor can also be adjusted according to the ambient temperature of the second sensor sensing ceiling temperature threshold value and/or the lower limit temperature threshold value of the first temperature range.Certainly, in embodiment more of the present utility model, the second sensor also can be served the adjustment to the first temperature range or the second temperature range independently, and the utility model is not construed as limiting this.
On basis described above, can also be further in conjunction with the Long-distance Control to compress, wherein, alternatively, in the utility model embodiment, above-mentioned watch-dog can also comprise:
1) communication module, connects treater 104, and communication module is for communicating by letter with long-range main control equipment;
Wherein, treater 104 can also be used for exporting the first control signal according to communication module control command reception, that sent by long-range main control equipment.
Under above-mentioned scene, also can be by long-range main control equipment, by automatic or manual mode, indicating device 106 is controlled, such as, after the situation of the temperature anomaly of perming is given to service personnel, operating personal also can manually be reset to indicating device 106 by this long-range control device, thus the interference of avoiding this indicating device 106 to cause.Wherein, communication module can also be used for transmitting the temperature of perming to long-range main control equipment, and return to control command by long-range main control equipment according to the temperature of perming, this has just realized the remote auto control to indicating device 106, but the utility model is not construed as limiting for the concrete operations logic of watch-dog.
Especially, above-mentioned watch-dog and warning function can also be combined, for example, alternatively, in the utility model embodiment, above-mentioned watch-dog can also comprise:
1) alarm appliance, connects treater 104, and alarm appliance is for carrying out the alarm operation corresponding with the first control signal according to the first control signal.
It should be noted that, the utility model provides some preferred embodiments to come further the utility model to be made an explanation, but it should be noted that the preferred embodiment, just in order better to describe the utility model, does not form the utility model is limited improperly.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (10)

1. for a watch-dog for compress, it is characterized in that, comprising:
First sensor, for the temperature of perming of sensing compress;
Treater, connects described first sensor, and described treater is exported the first control signal for the temperature of perming described in basis;
Indicating device, connects described treater, and described indicating device is for carrying out the indication operation corresponding with described the first control signal according to described the first control signal.
2. watch-dog according to claim 1, is characterized in that, described treater comprises:
Temperature control interface is permed described in connecting;
Closed loop controller, be connected between described first sensor and described temperature control interface, described closed loop controller is used for exporting the second control signal according to the temperature of perming described in described first sensor sensing, and described temperature of perming is controlled in the first temperature range.
3. watch-dog according to claim 2, is characterized in that, also comprises:
The second sensor, for the ambient temperature of the work place of compress described in sensing;
Described treater connects described the second sensor, for adjust ceiling temperature threshold value and/or the lower limit temperature threshold value of described the first temperature range according to the described ambient temperature of described the second sensor sensing.
4. watch-dog according to claim 1, is characterized in that,
Described treater, in the time that described temperature of perming is positioned at the second temperature range, is exported the control signal corresponding with described the second temperature range as described the first control signal.
5. watch-dog according to claim 4, is characterized in that,
Described the second temperature range comprises multiple intervals, described the first control signal comprises multiple signals, one or more in corresponding described multiple intervals of each signal in described multiple signal, and described each signal is carried out the operation corresponding with described each signal for controlling described indicating device.
6. watch-dog according to claim 5, is characterized in that,
Described the second temperature range at least comprises between the first interval and/or Second Region, and described first is interval for being less than or equal to the interval of the first temperature threshold, between described Second Region for being more than or equal to the interval of the second temperature threshold;
Described the first control signal at least comprises first signal and/or secondary signal, and corresponding described the first interval of described first signal, between the corresponding described Second Region of described secondary signal;
Described treater is used for exporting described first signal in the time that described temperature of perming is positioned at described the first interval, and/or, in the time that being positioned between described Second Region, described temperature of perming exports described secondary signal.
7. watch-dog according to claim 4, is characterized in that, also comprises:
The second sensor, for the ambient temperature of the work place of compress described in sensing;
Described treater connects described the second sensor, for adjust ceiling temperature threshold value and/or the lower limit temperature threshold value of described the second temperature range according to the described ambient temperature of described the second sensor sensing.
8. according to the watch-dog described in any one in claim 1 to 7, it is characterized in that, also comprise:
Communication module, connects described treater, and described communication module is for communicating by letter with long-range main control equipment; Wherein,
Described treater is also exported described the first control signal for the control command receiving according to described communication module, sent by described long-range main control equipment.
9. watch-dog according to claim 8, is characterized in that,
Described communication module is also for the temperature to perming described in described long-range main control equipment transmission, and described long-range main control equipment returns to described control command for the temperature of perming described in basis.
10. according to the watch-dog described in any one in claim 1 to 7, it is characterized in that, described indicating device comprises:
Alarm appliance, connects described treater, and described alarm appliance is for carrying out the alarm operation corresponding with described the first control signal according to described the first control signal.
CN201320858625.2U 2013-12-23 2013-12-23 Monitoring equipment for packing machine Expired - Lifetime CN203624063U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104724330A (en) * 2013-12-23 2015-06-24 格力电器(合肥)有限公司 Monitoring equipment for packing machine
CN104828315A (en) * 2015-03-24 2015-08-12 苏州华冲精密机械有限公司 Upper computer monitoring apparatus of aseptic drink packing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104724330A (en) * 2013-12-23 2015-06-24 格力电器(合肥)有限公司 Monitoring equipment for packing machine
CN104828315A (en) * 2015-03-24 2015-08-12 苏州华冲精密机械有限公司 Upper computer monitoring apparatus of aseptic drink packing machine

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Granted publication date: 20140604