CN203622914U - EVA (ethylene-vinyl acetate copolymer) film extruder - Google Patents

EVA (ethylene-vinyl acetate copolymer) film extruder Download PDF

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Publication number
CN203622914U
CN203622914U CN201320793329.9U CN201320793329U CN203622914U CN 203622914 U CN203622914 U CN 203622914U CN 201320793329 U CN201320793329 U CN 201320793329U CN 203622914 U CN203622914 U CN 203622914U
Authority
CN
China
Prior art keywords
heating
cooling
glued membrane
extruder
eva
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320793329.9U
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Chinese (zh)
Inventor
顾正忠
陈忠斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU TECHNIQUE SOLAR FILM MATERIAL CO Ltd
Original Assignee
SUZHOU TECHNIQUE SOLAR FILM MATERIAL CO Ltd
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Filing date
Publication date
Application filed by SUZHOU TECHNIQUE SOLAR FILM MATERIAL CO Ltd filed Critical SUZHOU TECHNIQUE SOLAR FILM MATERIAL CO Ltd
Priority to CN201320793329.9U priority Critical patent/CN203622914U/en
Application granted granted Critical
Publication of CN203622914U publication Critical patent/CN203622914U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92114Dimensions
    • B29C2948/92152Thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92609Dimensions
    • B29C2948/92647Thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The utility model relates to an EVA (ethylene-vinyl acetate copolymer) film extruder which mainly comprises a heating pipeline and an extrusion machine arranged at the end part of the heating pipeline, and further comprises a water separator, wherein the heating pipeline is composed of a covering cylinder and a helical conveyor penetrating through the covering cylinder, a central shaft body of the helical conveyor is filled with cooling liquid, the external surface of the covering cylinder is provided with a plurality of heating-cooling units at intervals, an electric heating wire clung to the outer surface of the covering cylinder and a cooling pipe tightly sleeving the external of the covering cylinder are arranged in each heating-cooling unit. According to the extruder provided by the utility model, a helical conveying shaft is filled with the cooling liquid, the plurality of heating-cooling units are arranged on the external of the heating pipeline, and the units can be selectively opened and closed so that the temperature control in the heating pipeline tends to be precise and linear; therefore, the quality of the produced EVA film is stable, and the defective percentage is reduced.

Description

A kind of EVA glued membrane extruder
Technical field
The utility model relates to a kind of EVA production equipment, is specifically related to a kind of EVA glued membrane extruder.
Background technology
If solar cell is directly exposed in air, its photoelectric transformation efficiency can decline very soon, loses practical value.Therefore, the research and development of the encapsulation material of solar cell are just very important.For reaching the object being isolated from the outside; adopt transparent, light aging resisting, adhesive property good, can bear atmosphere and change and there is flexible ethylene-vinyl acetate copolymer (EVA) glued membrane solar battery sheet is sealed; and be bonded together with levels protective material, form solar module.
EVA is a kind of typical random macromolecular compound, in its molecular structure, the irregular arrangement of substituting group on strand, in strand, the configuration of asymmetric carbon atom is not identical yet simultaneously, arrange also irregular, therefore it be that a kind of crystallinity is less, polarity and the higher material of pliability, it has good wellability in the time of heating and melting in addition, when cooling curing, having good flexibility, anti-stress cracking and adhesive property, is a kind of comparatively desirable material that can be used for solar cell package.
What EVA film forming adopted is extrusion forming process, and whole production line generally includes mixing plant, extrusion equipment, film pressing device, trimming unit and retractable volume equipment, completes batch mixing, material loading, extrudes, calendering, trimming, winding process.Determine will have of end product quality: raw material and formula, hot-melt extrusion process, and the several aspects of casting molding processes control, and in casting molding processes process, environment temperature and humidity is also an important step, suitable humidity and stable temperature, can reduce the stretcher strain of film, the tension force of controlling diaphragm.
At present, in EVA production process EVA micelle in water back by the colloid of melt into molten condition.Water back, normally by electrical heating, easily forms heat build-up in electrical heating, is difficult for temperature to control the quality that all can affect EVA glued membrane too high or too low for temperature.
Utility model content
The technical problems to be solved in the utility model is: propose a kind of EVA glued membrane extruder that can immediately regulate EVA melten gel temperature in water back fast.
The utility model is that the technical scheme that solves the problems of the technologies described above proposition is: a kind of EVA glued membrane extruder, mainly formed by water back and the extruder that is located at described water back end, also comprise water knockout drum, described water back is to be made up of cover cylinder and the auger conveyor being located in described cover cylinder, the central shaft axle of described auger conveyor is filled with cooling fluid, described outer cup cylinder spaced surface is provided with multiple heating-cooling units, in each described heating-cooling unit, have and be close to the heating wire of described cover tube outer surface and be tightly placed in the outside cooling tube of described cover cylinder, described heating wire and cooling tube are set up in parallel successively, the circulation two ends of described cooling tube are connected to water knockout drum, between total inlet of described water knockout drum and total liquid outlet, be provided with circulating pump and heat-exchanger rig.
Further, also comprise controller and the glued membrane X-ray calibrator that is arranged on described extruder glued membrane exit, the signal output part of described glued membrane X-ray calibrator is connected to described controller, and the control end of described controller is connected to the controlled end of described heating wire and described circulating pump.
Further, described heating-cooling unit is 9, and described circulating pump is for there being brush DC water pump.
The beneficial effects of the utility model are:
Extruder in the utility model is filled with outside cooling fluid in screw conveyor shaft also has multiple heating-cooling units in water back disposed outside, the aforementioned unit of opening and closing selectively, makes the temperature control in heating tube more subtilized and linear.Thereby make the quality of the EVA glued membrane of producing more stable, reduced defect rate.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, EVA glued membrane extruder of the present utility model is described further.
Fig. 1 is the structural representation of EVA glued membrane extruder in the utility model.
Fig. 2 is the end construction schematic diagram of EVA glued membrane extruder in the utility model.
Fig. 3 is the structural representation between heating-cooling unit and cover cylinder.
Fig. 4 is the structural representation of heating-cooling unit.
The specific embodiment
Embodiment
Shown in Fig. 1-Fig. 4, the EVA glued membrane extruder in the utility model, is mainly made up of water back and the extruder that is located at water back end, also comprises water knockout drum.
Water back is to be made up of cover cylinder 1 and the auger conveyor 2 being located in cover cylinder 1, the axle of auger conveyor 2 central shafts is filled with cooling fluid, outer cup cylinder 1 spaced surface is provided with multiple heating-cooling units 3, in each heating-cooling unit 3, there is the heating wire that is close to cover cylinder 1 outer surface and the cooling tube that is tightly placed in cover cylinder 1 outside, heating wire 4 is set up in parallel successively with cooling tube 5, the circulation two ends of cooling tube 5 are connected respectively to water knockout drum, between total inlet of water knockout drum and total liquid outlet, are provided with circulating pump and heat-exchanger rig.Heating-cooling unit 3 is 9, and circulating pump is for there being brush DC water pump.
Also comprise controller and the glued membrane X-ray calibrator that is arranged on extruder glued membrane exit, the signal output part of glued membrane X-ray calibrator is connected to controller, and the control end of controller is connected to the controlled end of heating wire 4 and circulating pump.
Extruder in the utility model is filled with outside cooling fluid in screw conveyor shaft also has multiple heating-cooling units 3 in water back disposed outside, the aforementioned unit of opening and closing selectively, makes the temperature control in heating tube more subtilized and linear.Thereby make the quality of the EVA glued membrane of producing more stable, reduced defect rate.
The above-described embodiment that is not limited to of the present utility model, all employings are equal to replaces the technical scheme forming, and all drops in the protection domain of the utility model requirement.

Claims (3)

1. an EVA glued membrane extruder, mainly formed by water back and the extruder that is located at described water back end, it is characterized in that: also comprise water knockout drum, described water back is to be made up of cover cylinder and the auger conveyor being located in described cover cylinder, the central shaft axle of described auger conveyor is filled with cooling fluid, described outer cup cylinder spaced surface is provided with multiple heating-cooling units, in each described heating-cooling unit, have and be close to the heating wire of described cover tube outer surface and be tightly placed in the outside cooling tube of described cover cylinder, described heating wire and cooling tube are set up in parallel successively, the circulation two ends of described cooling tube are connected respectively to water knockout drum, between total inlet of described water knockout drum and total liquid outlet, be provided with circulating pump and heat-exchanger rig.
2. EVA glued membrane extruder according to claim 1, it is characterized in that: also comprise controller and the glued membrane X-ray calibrator that is arranged on described extruder glued membrane exit, the signal output part of described glued membrane X-ray calibrator is connected to described controller, and the control end of described controller is connected to the controlled end of described heating wire and described circulating pump.
3. EVA glued membrane extruder according to claim 1, is characterized in that: described heating-cooling unit is 9, described circulating pump is for there being brush DC water pump.
CN201320793329.9U 2013-12-04 2013-12-04 EVA (ethylene-vinyl acetate copolymer) film extruder Expired - Fee Related CN203622914U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320793329.9U CN203622914U (en) 2013-12-04 2013-12-04 EVA (ethylene-vinyl acetate copolymer) film extruder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320793329.9U CN203622914U (en) 2013-12-04 2013-12-04 EVA (ethylene-vinyl acetate copolymer) film extruder

Publications (1)

Publication Number Publication Date
CN203622914U true CN203622914U (en) 2014-06-04

Family

ID=50809428

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320793329.9U Expired - Fee Related CN203622914U (en) 2013-12-04 2013-12-04 EVA (ethylene-vinyl acetate copolymer) film extruder

Country Status (1)

Country Link
CN (1) CN203622914U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103640202A (en) * 2013-12-04 2014-03-19 苏州泰科尼光伏材料有限公司 EVA (ethylene-vinyl acetate copolymer) glue film extruding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103640202A (en) * 2013-12-04 2014-03-19 苏州泰科尼光伏材料有限公司 EVA (ethylene-vinyl acetate copolymer) glue film extruding machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140604

Termination date: 20171204