CN203622106U - Small-diameter long plunger machining device - Google Patents
Small-diameter long plunger machining device Download PDFInfo
- Publication number
- CN203622106U CN203622106U CN201320725625.5U CN201320725625U CN203622106U CN 203622106 U CN203622106 U CN 203622106U CN 201320725625 U CN201320725625 U CN 201320725625U CN 203622106 U CN203622106 U CN 203622106U
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- track
- underframe
- fixed
- plunger
- directive wheel
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- Expired - Fee Related
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- 238000003754 machining Methods 0.000 title description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000000605 extraction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 239000003129 oil well Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- -1 by swabbing action Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- OFNHPGDEEMZPFG-UHFFFAOYSA-N phosphanylidynenickel Chemical compound [P].[Ni] OFNHPGDEEMZPFG-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A small-diameter long plunger processing device belongs to the technical field of oil extraction engineering. The track underframe is fixed on the horizontal ground by foundation screws, and the trend track is fixed on the track underframe by bolts; the righting block mechanism is arranged on the track underframe and is positioned at the front end of the anti-vibration guide wheel, and the righting block mechanism can move along the trend track; the anti-vibration guide wheel is fixed on the track underframe, and the walking sliding sleeve of the anti-vibration guide wheel is sleeved on the running track in a clearance fit manner; the sliding base is positioned above the trend track and can move back and forth along the trend track; the motor system is fixed on the sliding base and connected with the tailstock along the track.
Description
Technical field
The utility model relates to a kind of small diameter long plunger processing unit (plant), belongs to technical field of oil production engineering.
Background technology
Oil pumper sucker rod pumping is artificial lift oil production method, simple with its equipment, small investment, and convenient management, the advantages such as strong adaptability are extensively adopted by domestic and international each main oilfield.Oil well pump is the down-hole key equipment of sucker rod pumping system, is arranged on the bottom of tubing string, is submerged in well liquid, by swabbing action, oil is discharged to ground.Oil well pump is mainly made up of pump barrel, plunger, standing valve and travelling valve.Pump barrel is cylinder sleeve, and the plunger with travelling valve is housed in it.Plunger and pump barrel form sealing, for discharging liquid from pump barrel.
In recent years, due to the exploitation of Oil in Super-low Permeability Reservoir Size, be subject to the impact of formation condition, well yield is low, and for all larger Φ 38mm, Φ 44mm of the general discharge capacity of oil well pump of low production capacity oil well, cause oil well for adopting imbalance, therefore the efficiency of oil well pump is low, cause the system effectiveness of sucker-rod pumping system very low, energy consumption is very large.Researched and developed on this basis Ф 25mm small diameter long plunger oil-well pump, more thin longer workpiece processing, processes its difficulty of processing for lathe larger.Due to the diameter of plunger is dropped to 25mm by 32mm or 38mm, the reducing of diameter of plunger, while causing turning, the amount of deflection of long-plunger increases, thereby causes the workpiece deformation after processing to increase, and difficulty of processing increases, and machining accuracy cannot guarantee.
Summary of the invention
In order to overcome the deficiencies in the prior art, the utility model provides a kind of small diameter long plunger processing unit (plant).
A kind of small diameter long plunger processing unit (plant), comprises centralizer body mechanism, and the anti-directive wheel that quivers, moves towards track, track underframe, glide base, tailstock, electric system.Centralizer body mechanism is mainly made up of wiper block, guide pad, limited block and joint; The anti-directive wheel that quivers is mainly made up of directive wheel, deep groove ball bearing, journal stirrup, walking sliding sleeve; Moving towards track is mainly made up of carrier unit, intermediate orbit, bolt and pad; Glide base is mainly made up of slide block, adjusting support, bearing, bearing bracket stand; Electric system is mainly by AC-AC servomotor, belt pulley and composition of the control system.
A process for small diameter long plunger processing unit (plant), contains following steps;
Wiper block mechanism is arranged on track underframe, be positioned at the anti-directive wheel front end that quivers, can move between directive wheel at track support and anti-quivering along track, small diameter long plunger is through wiper block and guide pad, in the process of advancing at long-plunger, play the effect of righting and guiding, assurance small diameter long plunger is advanced steadily efficient.
The anti-directive wheel that quivers is fixed on track underframe, walking sliding sleeve is with the form of matched in clearance, be enclosed within and move towards on track, two journal stirrups are fixed on walking sliding sleeve in the mode of welding, the top of journal stirrup is installed respectively and is coordinated two deep groove ball bearings, the mode axis that deep groove ball bearing is installed is parallel with the axis that moves towards track, on space with to move towards track vertical.The anti-directive wheel that quivers is mainly made up of 6 directive wheels, and every two is 1 group, totally 3 groups, can regulate spacing between directive wheel.The outer surface of directive wheel contacts with long-plunger, and long-plunger is played a supporting role, and retains certain gap, guarantees long-plunger advance of freedom in rounding process, prevents bending and vibration, even if workpiece has slight deformation or swing, guarantees small diameter long plunger linearity.
Glide base is positioned at and moves towards on track, can be along moving towards moving before and after track.Glide base is mainly used to the elongated or yielding long-plunger workpiece of fixed clamp, and drives long-plunger uniform motion in orbit, and movement velocity is by electric system control.On glide base, there is upper and lower automatic regulation function, can make long-plunger be positioned at same level in rounding process, guarantee small diameter long plunger concentricity.
Electric system is for controlling direct of travel and the speed of glide base, and brake hard.Dynamic design has been selected AC servo motor, and power bracket is large, and the highest velocity of rotation is low, and along with the increase of output power fast reducing, can low speed steadily efficient operation, guarantee that long-plunger is in rounding process, each size can be ground to and grind the identical time.
The utility model has the advantages that:
1, realized the processing of Ф 25mm small diameter long plunger.At long-plunger, in rounding process progradation, the effect of righting and guiding is played by wiper block mechanism, and the anti-directive wheel that quivers prevents bending and vibration, even if workpiece has slight deformation or swing, guarantees small diameter long plunger linearity.
2, can meet the processing of different length Ф 25mm small plunger diameter, in order to increase the wearability in its surperficial fineness and long-term use, surperficial Ke Du Chrome or nickel phosphor plating.In the hope of reaching higher, wearability and fineness.
3, realized the steady highly-efficient processing of Ф 25mm small diameter long plunger low speed, electric system is selected AC servo motor, guarantees that long-plunger is in rounding process, and each size can be ground to and grind the identical time.
Accompanying drawing explanation
When considered in conjunction with the accompanying drawings, by the detailed description with reference to below, can more completely understand better the utility model and easily learn wherein many advantages of following, but accompanying drawing described herein is used to provide further understanding of the present utility model, form a part of the present utility model, schematic description and description of the present utility model is used for explaining the utility model, does not form to improper restriction of the present utility model, wherein:
Fig. 1 is structural representation of the present utility model.
Below in conjunction with drawings and Examples, the utility model is further illustrated.
The specific embodiment
Obviously the many modifications and variations that, those skilled in the art do based on aim of the present utility model belong to protection domain of the present utility model.
Embodiment 1: as shown in Figure 1, a small diameter long plunger processing unit (plant), track underframe 4 is fixed on level ground by fot screw, moves towards track 3 and is bolted on track underframe 4; Wiper block mechanism 1 is arranged on track underframe 4, is positioned at anti-directive wheel 2 front ends that quiver, and wiper block mechanism 1 can move along moving towards track 3; The anti-directive wheel 2 that quivers is fixed on track underframe 4, and the walking sliding sleeve of the anti-directive wheel 2 that quivers is enclosed within and moves towards on track 3 with the form of matched in clearance; Glide base 5 is positioned at and moves towards on track 3, and glide base 5 can be along moving towards moving of track 3 front and back; Electric system 7 is fixed on glide base 5, moves towards track 3 and connects tailstock 6.
Embodiment 2: as shown in Figure 1, a small diameter long plunger processing unit (plant), prevents distortion and vibration in small diameter long plunger process, guarantees long-plunger crudy, improves machining accuracy.
Be illustrated in figure 1 a kind of Ф 25mm of the utility model small diameter long plunger processing unit (plant), track underframe 4 is fixed on level ground by fot screw, in case because machine vibration is shifted.Move towards track 3 and be bolted on track underframe 4.Wiper block mechanism 1 is arranged on track underframe 4, is positioned at anti-directive wheel 2 front ends that quiver, and can move along moving towards track 3.The anti-directive wheel 2 that quivers is fixed on track underframe 4, and walking sliding sleeve is with the form of matched in clearance, is enclosed within and moves towards on track 3.Glide base 5 is positioned at and moves towards on track 3, can be along moving towards moving of track 3 front and back.Electric system 7 is fixed on glide base 5, for controlling direct of travel and the speed of glide base 5
When Ф 25mm small diameter long plunger adds man-hour, first by chuck, plunger is clipped on glide base, chuck is with self-centering function, can guarantee that workpiece and chuck are concentric, glide base has upper and lower automatic regulation function, can make long-plunger be positioned at same level in rounding process, guarantee small diameter long plunger concentricity.Then, plunger connects with centralizer body mechanism by the anti-directive wheel that quivers.Glide base is by motor belt transmission, and power of motor scope is large, and the highest velocity of rotation is low, can steadily efficient operation of low speed.
As mentioned above, embodiment of the present utility model is explained, but as long as not departing from fact inventive point of the present utility model and effect can have a lot of distortion, this will be readily apparent to persons skilled in the art.Therefore, within such variation is also all included in protection domain of the present utility model.
Claims (1)
1. a small diameter long plunger processing unit (plant), is characterized in that track underframe is fixed on level ground by fot screw, moves towards track and is bolted on track underframe; Wiper block mechanism is arranged on track underframe, is positioned at the anti-directive wheel front end that quivers, and wiper block mechanism can be along moving towards rail moving; The anti-directive wheel that quivers is fixed on track underframe, and the walking sliding sleeve of the anti-directive wheel that quivers is enclosed within and moves towards on track with the form of matched in clearance; Glide base is positioned at and moves towards on track, and glide base can be along moving towards moving before and after track; Electric system is fixed on glide base, moves towards track and connects tailstock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320725625.5U CN203622106U (en) | 2013-11-15 | 2013-11-15 | Small-diameter long plunger machining device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320725625.5U CN203622106U (en) | 2013-11-15 | 2013-11-15 | Small-diameter long plunger machining device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203622106U true CN203622106U (en) | 2014-06-04 |
Family
ID=50808624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320725625.5U Expired - Fee Related CN203622106U (en) | 2013-11-15 | 2013-11-15 | Small-diameter long plunger machining device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203622106U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339247A (en) * | 2014-10-27 | 2015-02-11 | 西南石油大学 | Hydraulic driving type all-metal screw drill tool stator grinding device |
| CN104647152A (en) * | 2013-11-15 | 2015-05-27 | 中国石油天然气股份有限公司 | Small-diameter long plunger machining device and technological method |
-
2013
- 2013-11-15 CN CN201320725625.5U patent/CN203622106U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104647152A (en) * | 2013-11-15 | 2015-05-27 | 中国石油天然气股份有限公司 | Small-diameter long plunger machining device and technological method |
| CN104647152B (en) * | 2013-11-15 | 2017-08-04 | 中国石油天然气股份有限公司 | Small-diameter long plunger machining device and technological method |
| CN104339247A (en) * | 2014-10-27 | 2015-02-11 | 西南石油大学 | Hydraulic driving type all-metal screw drill tool stator grinding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140604 Termination date: 20211115 |