CN203602841U - Depressurization and air-saving mechanism of air jet loom - Google Patents

Depressurization and air-saving mechanism of air jet loom Download PDF

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Publication number
CN203602841U
CN203602841U CN201320794392.4U CN201320794392U CN203602841U CN 203602841 U CN203602841 U CN 203602841U CN 201320794392 U CN201320794392 U CN 201320794392U CN 203602841 U CN203602841 U CN 203602841U
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China
Prior art keywords
reed
air
groove
loom
jet loom
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Expired - Lifetime
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CN201320794392.4U
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Chinese (zh)
Inventor
徐景州
姚森
严传玖
黄梅
张卫国
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Jiantao Qingyuan Electronic Materials Co ltd
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Kingboard (qingyuan) Glass Fiber Co Ltd
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Priority to CN201320794392.4U priority Critical patent/CN203602841U/en
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Publication of CN203602841U publication Critical patent/CN203602841U/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/30Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by gas jet
    • D03D47/3006Construction of the nozzles
    • D03D47/302Auxiliary nozzles

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)

Abstract

The utility model discloses a depressurization and air-saving mechanism of an air jet loom. The depressurization and air-saving mechanism of the air jet loom comprises a loom reed, a reed groove is formed in the loom reed, the reed groove comprises a loom reed lower lip and a loom reed upper lip, and the distance from the loom reed lower lip to the bottom of the reed groove is shorter than the distance from the loom reed upper lip to the bottom of the reed groove. An auxiliary spraying nozzle is arranged at the groove opening of the reed groove, and the distance L from the auxiliary spraying nozzle to the loom reed lower lip is 1-3 mm. By modifying the outline structure of the loom reed and the auxiliary spraying nozzle, the depressurization and air-saving mechanism of the air jet loom not only reduces the use amount of compressed air within unit time and reduces waste, but also does not affect the flying performance conditions of weft yarns in a lower pressure state, guarantees that the weft yarns can reach correctly, reduces bad defects generated in the weaving process and weaves electronic glass cloth with high quality.

Description

One air-jet loom step-down solar term mechanism
Technical field
The utility model relates to textile technology field, relates in particular to a kind of air-jet loom step-down solar term mechanism.
Background technology
Air-jet loom is to adopt jet-stream wind weft traction to pass through the shuttleless loom of shed open, its operation principle utilizes air as wefting insertion medium exactly, with the compressed air stream ejecting, weft yarn being produced to frictional traction draws, weft yarn band is crossed to shed open, reach the object of wefting insertion by the jet of jet generation, this filling insertion way can make loom realize high speed high yield.In shuttleless loom, air-jet loom is the one that the speed of a motor vehicle is the highest.Because filling insertion way is reasonable, enter latitude rate higher, running operation handy and safe, and improve constantly under prerequisite in nowadays automation, intelligent degree, there is varietal adaptation compared with, the advantage such as machine material consumption is few, efficiency is high, the speed of a motor vehicle is high, noise is low, so, no matter become from performance or fabric variety adaptability, can most of cover the scope of weaving of heterogeneous, projectile shuttle, arrow shaft and water jet looms, become one of tool most widely used novel loom development prospect.But because air-jet loom adopts air-jet weft insertion mode, maximum shortcoming is that compressed air stream utilization ratio is low, and energy consumes high.
Utility model content
Technical problem to be solved in the utility model is: a kind of air-jet loom step-down solar term mechanism is provided, not only can reduce the use amount of unit interval compressed air, cut the waste, and under less atmospheric pressure state, do not affect weft yarn and fly proterties condition, guarantee that weft yarn correctly arrives, reduce the bad fault producing in weaving process, weave high-quality electronic glass cloth.
For solving the problems of the technologies described above, the utility model proposes a kind of air-jet loom step-down solar term mechanism, comprise reed, described reed is provided with reed groove, described reed groove comprises reed lower lip and reed upper lip, and described reed lower lip is shorter to the distance of reed trench bottom than reed upper lip to the distance of reed trench bottom; The notch place that is positioned at described reed groove is provided with auxiliary nozzle, and described auxiliary nozzle is 1 to 3 millimeter to the distance L of reed lower lip.
In above-mentioned air-jet loom step-down solar term mechanism, described reed groove is " U " shape structure, and the width K of reed groove is 2 to 6 millimeters.
In above-mentioned air-jet loom step-down solar term mechanism, described reed lower lip is provided with rounded corners away from reed groove bottom land end end, and the radius R of described rounded corners is 3 to 7 millimeters.
In above-mentioned air-jet loom step-down solar term mechanism, the puff prot of described auxiliary nozzle is pyramidal structure.
In above-mentioned air-jet loom step-down solar term mechanism, the width H of the inlet end of described puff prot is 1.4 to 1.9 millimeters, and the width h of outlet side is 1.2 to 1.7 millimeters.
In above-mentioned air-jet loom step-down solar term mechanism, described auxiliary nozzle is connected with tracheae by electromagnetic valve, and described electromagnetic valve and tracheae junction are provided with steel bushing.
Technique scheme at least has following beneficial effect: reed lower lip of the present utility model is shorter to the distance of reed trench bottom than reed upper lip to the distance of reed trench bottom, be positioned at reed groove place and be provided with auxiliary nozzle, auxiliary nozzle is 1 to 3 millimeter to the distance L of reed lower lip, the puff prot of auxiliary nozzle adopts pyramidal structure simultaneously, by to reed appearance structure, auxiliary nozzle is transformed, not only can reduce the use amount of unit interval compressed air, cut the waste, and under less atmospheric pressure state, do not affect weft yarn flight condition, guarantee that weft yarn correctly arrives, reduce the bad fault producing in weaving process, weave high-quality electronic glass cloth.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model air-jet loom step-down solar term mechanism.
Fig. 2 A is the use state diagram of auxiliary nozzle in the utility model air-jet loom step-down solar term mechanism.
Fig. 2 B is the cutaway view of auxiliary nozzle in the utility model air-jet loom step-down solar term mechanism.
The specific embodiment
It should be noted that, in the situation that not conflicting, the feature in embodiment and embodiment in the application can combine mutually.Below in conjunction with accompanying drawing, the utility model is described further.
As shown in Figure 1, Figure 2 shown in A, Fig. 2 B, the air-jet loom step-down solar term mechanism of the utility model embodiment comprises reed 1, and reed 1 is provided with reed groove 2, and reed groove 2 is " U " shape structure, reed groove 2 comprises reed lower lip 21 and reed upper lip 22, and the width K of reed groove 2 is 2 to 6 millimeters, reed lower lip 21 is shorter to the distance of reed groove 2 bottoms than reed upper lip 22 to the distance of reed groove 2 bottoms, reed lower lip 21 is provided with rounded corners away from reed groove 2 bottom land ends, the radius R of rounded corners is 3 to 7 millimeters, the notch place that is positioned at reed groove 2 is provided with auxiliary nozzle 3, auxiliary nozzle 3 is 1 to 3 millimeter to the distance L of reed lower lip 21, the radian of reed lower lip 21 is little, this reed constructions is matched with auxiliary nozzle 3 and uses, make auxiliary nozzle 3 more approach reed groove 2 with suitable angle, approach weft yarn, improve Weft force, reduce auxiliary spray pressure to reach, equally normally perfect weft traction, reach the technique object of wefting insertion, simultaneously, due to auxiliary spray pressure decreased, same injecting time, just reduce the compressed air consumption of wefting insertion.
The puff prot 31 of auxiliary nozzle 3 is pyramidal structure simultaneously, and preferably, the width H of the inlet end of puff prot 31 is 1.4 to 1.9 millimeters, and the width h of outlet side is 1.2 to 1.7 millimeters.The auxiliary nozzle 3 of this special " tapered " interior structure, can make the air-flow boundling of ejection stronger, and just stronger to the tractive force of weft yarn, the flying speed of weft yarn is just faster, thereby can reduce the injecting time of auxiliary spray, and then reaches minimizing compressed air consumption object.
Auxiliary nozzle 3 is connected with tracheae 5 by electromagnetic valve 4, and described electromagnetic valve 4 is provided with steel bushing 6 with tracheae 5 junctions, to prevent joint distortion, and causes that air-flow is not of uniform size to be caused, and then causes weft yarn flight unstable, affects fabric quality.
Aborning, the weft insertion system of air-jet loom is by gas source purification, air pressure adjustment or gas flow-regulating, gas circuit, main and auxiliary nozzle 3, special-shaped reed 1, weft accumulator, weft yarn for creel, control the installation composition such as electromagnetic valve 4 of main and auxiliary nozzle 3 air flow switch.Wefting insertion work is mainly completed jointly by main burner, auxiliary nozzle 3 and special-shaped reed 1.Main burner will enter the compressed air of main burner, modulate by technological requirement, accelerate and act on fully weft yarn surface, make weft yarn from the static required flight initial velocity of wefting insertion that accelerates to, weft yarn is transported in special-shaped reed 1 groove and determines that weft yarn correctly enters angle and the position in special-shaped reed 1 groove.3, auxiliary nozzle sprayed before weft yarn arrives, and drove weft yarn front air movement, reduced the resistance of air to weft yarn; Make weft yarn front end produce relative negative pressure, weft yarn is had to sucking action; Supplement the energy of main jet air-flow, weft traction, makes weft tracting flow keep certain speed simultaneously, send shed open in the mode of relay by weft yarn; Overcome weft yarn gravity, make it the position flight on the upper side at reed groove 2 centers.Main burner and auxiliary nozzle 3 cooperatively interact and weft yarn traction is passed through to fell complete wefting insertion.
The main burner of air-jet loom, auxiliary nozzle 3, shear the effect difference because of jet-stream wind such as spray, normal spray, drawing-off spray, to the requirement of air pressure height also difference just.In the time running well, in many multi-jet consumption gas, auxiliary nozzle 3 air consumptions account for 70% left and right of whole air consumptions, so consider the main auxiliary spray consumption gas that reduces from solar term.
To sum up, reed lower lip 21 of the present utility model is shorter to the distance of reed groove 2 bottoms than reed upper lip 22 to the distance of reed groove 2 bottoms, be positioned at reed groove 2 places and be provided with auxiliary nozzle 3, auxiliary nozzle 3 is 1 to 3 millimeter to the distance L of reed lower lip 21, the puff prot 31 of auxiliary nozzle 3 adopts pyramidal structure simultaneously, by to reed 1 appearance structure, auxiliary nozzle 3 is transformed, not only can reduce the use amount of unit interval compressed air, cut the waste, and under less atmospheric pressure state, do not affect weft yarn and fly proterties condition, guarantee that weft yarn correctly arrives, reduce the bad fault producing in weaving process, weave high-quality electronic glass cloth.
The above is the specific embodiment of the present utility model; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the utility model principle; can also make some modifications, these are revised and are also considered as protection domain of the present utility model.

Claims (6)

1. an air-jet loom step-down solar term mechanism, comprise reed (1), described reed (1) is provided with reed groove (2), described reed groove (2) comprises reed lower lip (21) and reed upper lip (22), it is characterized in that, described reed lower lip (21) is shorter to the distance of reed groove (2) bottom than reed upper lip (22) to the distance of reed groove (2) bottom; The notch place of described reed groove (2) is provided with auxiliary nozzle (3), and described auxiliary nozzle (3) is 1 to 3 millimeter to the distance L of reed lower lip (21).
2. air-jet loom step-down solar term as claimed in claim 1 mechanism, is characterized in that, described reed groove (2) is " U " shape structure, and the width K of reed groove (2) is 2 to 6 millimeters.
3. air-jet loom step-down solar term as claimed in claim 1 mechanism, is characterized in that, described reed lower lip (21) is provided with rounded corners away from reed groove (2) bottom land end end, and the radius R of described rounded corners is 3 to 7 millimeters.
4. air-jet loom step-down solar term as claimed in claim 1 mechanism, is characterized in that, the puff prot (31) of described auxiliary nozzle (3) is pyramidal structure.
5. air-jet loom step-down solar term as claimed in claim 4 mechanism, is characterized in that, the width H of the inlet end of described puff prot (31) is 1.4 to 1.9 millimeters, and the width h of outlet side is 1.2 to 1.7 millimeters.
6. air-jet loom step-down solar term as claimed in claim 1 mechanism, is characterized in that, described auxiliary nozzle (3) is connected with tracheae (5) by electromagnetic valve (4), and described electromagnetic valve (4) and tracheae (5) junction are provided with steel bushing (6).
CN201320794392.4U 2013-12-05 2013-12-05 Depressurization and air-saving mechanism of air jet loom Expired - Lifetime CN203602841U (en)

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Application Number Priority Date Filing Date Title
CN201320794392.4U CN203602841U (en) 2013-12-05 2013-12-05 Depressurization and air-saving mechanism of air jet loom

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Application Number Priority Date Filing Date Title
CN201320794392.4U CN203602841U (en) 2013-12-05 2013-12-05 Depressurization and air-saving mechanism of air jet loom

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103696100A (en) * 2013-12-05 2014-04-02 建滔(清远)玻璃纤维有限公司 Pressure reducing throttle mechanism for air jet loom

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103696100A (en) * 2013-12-05 2014-04-02 建滔(清远)玻璃纤维有限公司 Pressure reducing throttle mechanism for air jet loom

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C14 Grant of patent or utility model
GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: 513400 Jiantao industrial park next to national highway 107 in the north of Lianzhou Town, Qingyuan City, Guangdong Province

Patentee after: Jiantao (Qingyuan) Electronic Materials Co.,Ltd.

Address before: 513400 Jiantao industrial park next to national highway 107 in the north of Lianzhou Town, Qingyuan City, Guangdong Province

Patentee before: JIANTAO (QINGYUAN) GLASS FIBER CO.,LTD.

CP01 Change in the name or title of a patent holder
CX01 Expiry of patent term

Granted publication date: 20140521

CX01 Expiry of patent term