CN203599164U - High-performance pipeline cleanser - Google Patents
High-performance pipeline cleanser Download PDFInfo
- Publication number
- CN203599164U CN203599164U CN201320508796.2U CN201320508796U CN203599164U CN 203599164 U CN203599164 U CN 203599164U CN 201320508796 U CN201320508796 U CN 201320508796U CN 203599164 U CN203599164 U CN 203599164U
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- axle
- shaft
- spring leaf
- fixedly connected
- support
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Abstract
The utility model relates to a high-performance pipeline cleanser. The high-performance pipeline cleanser comprises inner and outer elastic blades. The inner and outer elastic blades are provided with liquid inlets and jet nozzles. The ends, close to the jet nozzles, of the inner and outer elastic blades are arranged on a fixed flange disc fixedly connected with a shaft in a staggered manner. The ends, provided with the liquid inlets, of the inner and outer elastic blades are arranged on a movable flange disc slidably connected with the shaft. The fixed and movable flange discs are connected and screwed tightly by flange discs and blades fixing bolts. The front end of the shaft is provided with a circular nail disc, on which multiple steel nails are welded. The steel nails are uniformly distributed along the circular nail disc and are fixedly connected with the circular nail disc by nail disc fixing blots. The middle of the shaft is provided with a movable sliding block slidably connected with the shaft. Support rings are fixedly connected with support elastic blades via support spring connection blots. The tail portion of the shaft is formed by a fixing nut screwed on the shaft, righting springs welded on the fixing nut, bearing supports connected with rolling bearings and an anti-disengaging bolt.
Description
Technical field
The utility model belongs to pipeline cleaning technical field, for the various incrustation on pipe blow-through inwall.
Background technology
At present, to be recorded in the application number that Patent Office of the People's Republic of China accepts be that 200620168801.X name is called in the application documents of utility model patent of " New tube cleaning arrangement " for the method for existing pipeline cleaning and technology.Its method is to be made up of the axle with axle sleeve and the hard-wired spring leaf that is staggered on axle, its structure is on described axle with two axle sleeves, an axle sleeve is fixedly connected with axle, another axle sleeve and axle are slidably connected, flexure strip is the narrow strip thin slices that are made into arc in wide two ends, middle part, being fixedly mounted on two axles of interlocking up and down divided along the cylindrical of two axle sleeves respectively in the two ends of described flexure strip, between upper and lower spring leaf, there is gap, the side of flexure strip contacts with the inner-walls of duct being cleaned, axle sleeve and flexure strip have formed outline and have been olivary hollow body.
The deficiencies in the prior art are that spring leaf is powerful shrink after return not, cannot be close to tube wall walking, void effect weakens greatly, and the design of spring leaf only produces jet at side and inner-walls of duct, and the insufficient a large amount of accumulation of muds that wash down that easily cause of this jet result in blockage.This cleaning device also can be in the time that inner-walls of duct be walked, and irregularly shaped due to incrustation caused cleaning device run-off the straight, and front end immediate roof cannot be walked on tube wall, affects snaking efficiency.
Summary of the invention
The purpose of this utility model is a kind of high-effect channel washer of design, making it spring leaf in the time using same cleaning method pipe blow-through can be indeformable after being subject to a large amount of incrustation to push contraction, better, return more rapidly, make it to be close to tube wall walking, spring leaf is designed to after inlet and jet nozzle, greatly strengthen the impact dynamics to incrustation, incrustation is drained faster, do not produced accumulation.In addition, the washer righting mechanism of afterbody design can better prevent that washer from tilting, and improves snaking efficiency, can clean better, more efficiently the long-distance pipe that has a large amount of dirts.
The technical solution of the utility model is high-effect channel washer, it is characterized in that comprising inside and outside spring leaf, inside and outside spring leaf is designed with inlet and jet nozzle, what inside and outside spring leaf was staggered near one end of jet nozzle is arranged on determining on ring flange of being fixedly connected with axle, inside and outside spring leaf is installed in one end of inlet on the moving ring flange being slidably connected with axle, fixed, moving ring flange is connected and tightens with blade set bolt by ring flange, axle front end is provided with circular staple dish, above nail dish, be welded with several steel nails, steel nail is uniformly distributed along circular staple dish, be fixedly connected with by nail dish set bolt, in the middle of axle, there is the moving slider being slidably connected with axle, support spring is fixedly connected with support spring connecting bolt with support elastic blade, axle afterbody is by the hold-down nut being screwed on axle, the righting spring being welded on hold-down nut forms with the support of bearing and the anticreep bolt that are connected with rolling bearing, described inside and outside spring leaf material processes by 60Si2Mn, blade quantity is between 12-16 sheet, on blade, inlet will equate with spring leaf quantity with the quantity of jet nozzle.
?the high-effect channel washer of the utility model, its structure is that the front end of described axle is provided with circular strong needle dish, is welded with several steel nails above nail dish, steel nail is uniformly distributed along disk, is fixedly connected with by nail dish set bolt.
The high-effect channel washer of the utility model, its structure is that the middle part of described axle is fixedly connected with by the moving slider being slidably connected with axle, support spring and support elastic blade spring connecting bolt, the spring leaf resetting-mechanism of composition is along axle circle distribution thus, quantity is between 6-12, support elastic blade material is wherein 60Si2Mn, and quantity is 6-12 sheet.
The high-effect channel washer of the utility model, the afterbody that its structure is described axle is by being screwed in hold-down nut on axle, being welded on the righting spring on nut and being connected with the support of bearing of rolling bearing and the washer righting mechanism that anticreep bolt forms, righting spring and rolling bearing distribute along axle even circumferential, and quantity is 6-12.
The high-effect channel washer of the utility model, its structure is to be connected with the leather cup that blocks water between support elastic blade and interior spring leaf, and the equal position of leather cup front end and jet nozzle that blocks water has diameter and equals the hole of jet nozzle diameter.
The high-effect channel washer of the utility model, can, according to the pipeline that cleans different-diameter size, select the washer matching with it.Washer relies on the liquid after pressurization to form annular space jet through time between spring leaf and tube wall, and front end is arranged on strong needle dish on axle in the time that liquid-driving washer is walked at a high speed, clashes into hard scale and dirty knurl, and the water under high pressure being penetrated by jet nozzle washes away.The righting mechanism of afterbody design has guaranteed that washer can not produce inclination under high-speed motion, improves cleaning efficiency.
Accompanying drawing explanation
The utility model has accompanying drawing seven width, wherein:
Accompanying drawing 1 is the structural representation of the utility model front end with circular strong needle dish.
Accompanying drawing 2 is with the structural representation of determining ring flange and moving ring flange on axle.
Accompanying drawing 3 is the inside and outside spring leafs on ring flange circumference and design the structural representation of inlet and jet nozzle on spring leaf of being staggered.
Accompanying drawing 4 is structural representations that the leather cup that blocks water is installed between support elastic blade and interior spring leaf.
Accompanying drawing 5 is structural representations of support elastic blade.
The structural representation of the spring leaf resetting-mechanism that accompanying drawing 6 is made up of moving slider and support spring.
Accompanying drawing 7 by being screwed in hold-down nut on axle, be welded on the righting spring on nut and be connected with the structural representation of the righting mechanism that the support of bearing of rolling bearing forms.
In accompanying drawing: 1, determine ring flange 2, moving ring flange 3, axle 4, ring flange 5, blade set bolt 6, the leather cup hole 7 that blocks water, outer spring leaf 8, interior spring leaf 9, the leather cup 10 that blocks water, bearing spring leaf 11, support spring connecting bolt 12, support spring 13, circular staple dish 14, steel nail 15, nail dish set bolt 16, moving slider 17, hold-down nut 18, rolling bearing 19, the support of bearing 20, righting spring 21, anticreep bolt 22, inlet 23, jet nozzle.
The specific embodiment
Below in conjunction with accompanying drawing, structure of the present utility model and cleaning process are further described.
The high-effect channel washer of Fig. 1, inside and outside spring leaf 8,7 is staggered and is evenly distributed on and determines ring flange 1 and moving ring flange 2 two ends, be fixedly connected with blade set bolt 5 by ring flange 4, the strong needle dish that is fixed on axle 3 front ends is made up of the steel nail 14 and the nail dish set bolt 15 that are welded on circular staple dish 13, can dismantle this mechanism according to concrete cleaning situation.
Fig. 1-Fig. 3 is known, on inside and outside spring leaf 8,7 of the present utility model, special design has inlet 22 and jet nozzle 23, the ring flange 1 of determining on axle is fixedly connected with axle 3, moving ring flange 2 is slidably connected with axle 3, can make spring leaf along axis free-extension, spring leaf 8,7 is made arc or other needed shapes by 60Si2Mn, axle 3, determines ring flange 1, moving ring flange 2, ring flange 4 and all has No. 45 steel to be processed into after modified.
From Fig. 1, Fig. 4, block water the leather cup 9 front ends position equal with jet nozzle 23 have quantity equate the leather cup hole 6 that blocks water, be installed between interior spring leaf 8 and support elastic blade 10, the leather cup 9 that blocks water is formed by polyurethane material mold injection, and leather cup thickness is the summation of inside and outside spring leaf 8,7 thickness.
Accompanying drawing 5 is expanded views of support elastic blade 10, and spring leaf 10 is made up through mould punching, Technology for Heating Processing of 60Si2Mn material.
The resetting-mechanism schematic diagram that spring leaf 8,7 is resetted that accompanying drawing 6 is made up of moving slider 16 and support spring 12, support spring 12 requires to select according to required elasticity.
Accompanying drawing 7 is by the hold-down nut 17 that is screwed in axle 3 afterbodys, is welded on the righting spring 20 on hold-down nut 17 and has formed the righting mechanism schematic diagram of washer with the support of bearing 19 of rolling bearing 18, and the size of the size of bearing and righting spring determines by actual pipe blow-through diameter.
Working method and the principle of high energy efficiency channel washer are as follows:
High energy efficiency channel washer is dropped into after pipeline, toward the interior pressurization of pipeline filling liquid, now liquid-driving washer fast moving, spring leaf and inner surface of pipeline form annular gap, due to the existence of pressure differential before and after channel washer, the process that current pass from spring leaf 7,8, cause that spring leaf shrinks vibration strongly, now the support spring 12 in resetting-mechanism can, along with blade does radially and repeatedly moves along axle, make the timely return of spring leaf 7,8.Liquid enters in cavity by inlet 22 and has jet nozzle 23 powerful spouting simultaneously, the incrustation washing down is drained rapidly, in the time running into hard scale and dirty knurl, can install the strong dirt-removing mechanism being formed by circular staple dish 13 and steel nail 14 additional at washer front end, because channel washer moves along inner-walls of duct with 0.4-1.2m/s speed, the steel nail on nail dish can clash into a large amount of hard scales and dirty knurl.The righting mechanism that washer afterbody installs additional, rolls along inner-walls of duct, owing to having installed rolling bearing 18 additional, makes it frictional force very little, and scroll forward and backward freely, prevents washer run-off the straight.
This washer has mainly utilized the void effect in hydrodynamics and cavitation erosion principle, is designed with inlet 22 and jet nozzle 23 on spring leaf 7,8 simultaneously, has fully applied again the principle of high-pressure water jet.
Claims (1)
1. high-effect channel washer, it is characterized in that comprising inside and outside spring leaf (8, 7), inside and outside spring leaf (8, 7) be designed with inlet (22) and jet nozzle (23), inside and outside spring leaf (8, 7) what one end of close jet nozzle (23) was staggered is arranged on determining on ring flange (1) of being fixedly connected with axle (3), inside and outside spring leaf (8, 7) be installed on the moving ring flange (2) being slidably connected with axle (3) with one end of inlet (22), fixed, moving ring flange (1, 2) be connected and tighten with blade set bolt (5) by ring flange (4), axle (3) front end is provided with circular staple dish (13), above nail dish, be welded with several steel nails (14), steel nail is uniformly distributed along circular staple dish (13), be fixedly connected with by nail dish set bolt (15), in the middle of axle (3), there is the moving slider (16) being slidably connected with axle, support spring (12) is fixedly connected with support spring connecting bolt (11) with support elastic blade (10), axle (3) afterbody is by the hold-down nut (17) being screwed on axle, be welded on the righting spring (20) on hold-down nut (17) and be connected with the support of bearing (19) of rolling bearing (18) and anticreep bolt (21) forms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320508796.2U CN203599164U (en) | 2013-08-20 | 2013-08-20 | High-performance pipeline cleanser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320508796.2U CN203599164U (en) | 2013-08-20 | 2013-08-20 | High-performance pipeline cleanser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203599164U true CN203599164U (en) | 2014-05-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320508796.2U Expired - Fee Related CN203599164U (en) | 2013-08-20 | 2013-08-20 | High-performance pipeline cleanser |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203599164U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105436161A (en) * | 2015-12-21 | 2016-03-30 | 济南陆枋志合信息技术有限公司 | Elliptical container inner wall cleaning equipment |
| CN105562405A (en) * | 2015-12-21 | 2016-05-11 | 济南陆枋志合信息技术有限公司 | Device for cleaning inner wall of elliptical pipeline |
| CN108971150A (en) * | 2018-06-22 | 2018-12-11 | 李兴文 | A kind of internal surface of sleeve pipe cavitation jet apparatus for eliminating sludge |
| US10213816B2 (en) | 2015-04-21 | 2019-02-26 | Tdw Delaware, Inc. | Pipeline pig with hydraulically balanced collapsible sealing elements |
| CN109653709A (en) * | 2018-12-11 | 2019-04-19 | 中国石油天然气集团有限公司 | A kind of annular space cavitation jet washer |
| CN109944561A (en) * | 2017-12-20 | 2019-06-28 | 中国石油天然气股份有限公司 | Remover |
| CN111058800A (en) * | 2019-11-12 | 2020-04-24 | 大庆油田有限责任公司 | Blade retractable underground cleaning scale remover |
| CN112871905A (en) * | 2020-12-28 | 2021-06-01 | 大庆利恒科技开发有限公司 | Cloth bag descaling pipe cleaner |
| CN113731966A (en) * | 2021-08-03 | 2021-12-03 | 中国计量大学 | Non-contact pipeline dust cleaning method and system |
| CN113751435A (en) * | 2021-08-03 | 2021-12-07 | 中国计量大学 | Non-contact pipeline dust cleaning method and system |
-
2013
- 2013-08-20 CN CN201320508796.2U patent/CN203599164U/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10213816B2 (en) | 2015-04-21 | 2019-02-26 | Tdw Delaware, Inc. | Pipeline pig with hydraulically balanced collapsible sealing elements |
| CN105562405A (en) * | 2015-12-21 | 2016-05-11 | 济南陆枋志合信息技术有限公司 | Device for cleaning inner wall of elliptical pipeline |
| CN105436161B (en) * | 2015-12-21 | 2017-06-23 | 林璇 | Elliptical vessel cleaning equipment of inner wall |
| CN105562405B (en) * | 2015-12-21 | 2018-01-19 | 广东泓睿科技有限公司 | A kind of device for cleaning oval ducts inwall |
| CN105436161A (en) * | 2015-12-21 | 2016-03-30 | 济南陆枋志合信息技术有限公司 | Elliptical container inner wall cleaning equipment |
| CN109944561A (en) * | 2017-12-20 | 2019-06-28 | 中国石油天然气股份有限公司 | Remover |
| CN109944561B (en) * | 2017-12-20 | 2024-04-30 | 中国石油天然气股份有限公司 | Cleaner |
| CN108971150B (en) * | 2018-06-22 | 2021-06-29 | 李兴文 | Sleeve inner wall cavity jet flow descaling device |
| CN108971150A (en) * | 2018-06-22 | 2018-12-11 | 李兴文 | A kind of internal surface of sleeve pipe cavitation jet apparatus for eliminating sludge |
| CN109653709A (en) * | 2018-12-11 | 2019-04-19 | 中国石油天然气集团有限公司 | A kind of annular space cavitation jet washer |
| CN111058800A (en) * | 2019-11-12 | 2020-04-24 | 大庆油田有限责任公司 | Blade retractable underground cleaning scale remover |
| CN112871905A (en) * | 2020-12-28 | 2021-06-01 | 大庆利恒科技开发有限公司 | Cloth bag descaling pipe cleaner |
| CN112871905B (en) * | 2020-12-28 | 2022-02-08 | 大庆利恒科技开发有限公司 | Cloth bag descaling pipe cleaner |
| CN113731966A (en) * | 2021-08-03 | 2021-12-03 | 中国计量大学 | Non-contact pipeline dust cleaning method and system |
| CN113751435A (en) * | 2021-08-03 | 2021-12-07 | 中国计量大学 | Non-contact pipeline dust cleaning method and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 Termination date: 20190820 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |