CN203599100U - Automatic testing and sorting machine of neon bulbs - Google Patents
Automatic testing and sorting machine of neon bulbs Download PDFInfo
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- CN203599100U CN203599100U CN201320738922.3U CN201320738922U CN203599100U CN 203599100 U CN203599100 U CN 203599100U CN 201320738922 U CN201320738922 U CN 201320738922U CN 203599100 U CN203599100 U CN 203599100U
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- neon bulb
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- sorter
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Abstract
The utility model relates to an automatic testing and sorting machine of neon bulbs. The automatic testing and sorting machine is characterized by comprising a computer control device, an automatic timing and feeding device, an automatic testing and ageing device, and an automatic detecting and sorting device, wherein the computer control device is arranged at the front end of the automatic timing feeding device, the automatic testing and ageing device and the automatic detecting and sorting device; the automatic timing feeding device is arranged at the front end of the automatic testing and ageing device and acts on the automatic testing and ageing device for timing, positioning-installing the neon bulbs needing to be tested and sorted; the automatic testing and ageing device is arranged at the front end of the automatic detecting and sorting device and acts on the automatic detecting and sorting device for carrying out testing and ageing on the neon bulbs in the early stage; the automatic detecting and sorting device is arranged at the rear end of the automatic testing and ageing device and acts on the automatic testing and ageing device for carrying out automatic detection and sorting collection on the quality of the neon bulbs.
Description
Technical field
The present invention relates to a kind of test and classification device, is the automatic test and classification device of a kind of neon bulb specifically, belongs to neon bulb quality automatic aging, detection and grade separation technical field.
Background technology
In neon bulb manufacture process, aging, the test of neon bulb and the classification of quality are indispensable important steps.But the classification of aging, the detection in original neon bulb manufacturing process and quality, to adopt in the detection station that manually neon bulb is inserted respectively one by one to rolling cylinder to light with aging, then operator is distinguished the classification of neon bulb quality by visually observing the power of its neon bulb luminosity, carry out artificial classification by the manual method of winning of operator again, thereby reach quality grade and the classification of identification neon bulb, its production efficiency is low, and manual sort's difficulty is larger.
There is following problem in the sorter in original neon bulb manufacturing process technology: 1, automaticity is lower, complex structure; 2, production efficiency is low, and manufacturing cost is higher; 3, the resolving ability of operating personnel's operative skill and neon bulb quality is had relatively high expectations, be unfavorable for the mode of production of neon bulb scale; 4, the apparatus function effect in aging, the test of original neon bulb and sorter's technology is single, can not realize the requirement of neon bulb production automation degree, therefore, solves the difficult problem in above-mentioned production technology in the urgent need to a kind of new device.
Summary of the invention
The present invention is just for the technical problem existing in prior art, a kind of neon bulb automatic testing and sorting machine is provided, this classifier overall structure is simple and practical, convenient to operation, solve in existing neon bulb production technology manufacturing cost higher, production efficiency is lower, and personal identification technical ability is had relatively high expectations, and can not realize the defect that neon bulb quality is automatically identified and classified.
technical scheme
In order to realize foregoing invention object, the technical solution used in the present invention is: a kind of neon bulb automatic testing and sorting machine, and described automatic testing and sorting machine is characterized in that, comprises Computer Control Unit, self-timing pay-off, automatically aging test device and automatically detect sorter.Described Computer Control Unit is arranged on self-timing pay-off, automatic aging test device and automatically detects the front end of sorter, the center that acts on is controlled self-timing pay-off, automatic aging test device and is automatically detected the startup of the each power supply of sorter, cylinder valve, automatic valve, switch, feeding cylinder and stepper motor and close, and all kinds of technical parameters of automatic detection sorter collection neon bulb are screened, screen and instruct classification.Described self-timing pay-off is arranged on the front end of automatic aging test device, acts on the neon bulb that needs testing classification in automatic aging test device self-timing, location and installation; Described automatic aging test device is arranged on the front end of automatic detection sorter, acts on automatic detection sorter the quality of neon bulb is carried out to test in earlier stage and aging; Described automatic detection sorter is arranged on the rear end of automatic aging test device, and the neon bulb quality acting on after automatic aging test device detects and categorised collection automatically.This technical scheme overall structure is simple, easy to operate, and automaticity is high, has greatly improved the identification of neon bulb quality and the production efficiency of grade separation, has solved and has distinguished that a difficult problem for mistake very easily occurs for neon bulb grade and classification because of artificial naked eyes.
As a modification of the present invention, described self-timing pay-off comprises self-feeding bucket, automatic valve, rotary disc feeder, circular magnet steel dish, parallel feed appliance, switch, pneumatic-finger, feeding cylinder and rail plate, described circular magnet steel dish is arranged on the top of pay-off, and the bottom of pay-off is disposed with rotary disc feeder, parallel feed appliance, pneumatic-finger, feeding cylinder and rail plate.Neon bulb packs into after self-feeding bucket, and automatic valve is according to the quantity time opening of required output neon bulb, and after neon bulb input, valve is closed automatically, and neon bulb enters rotary disc feeder.Neon bulb enters after rotary disc feeder, under the effect of circular magnet steel dish magnetic suspension effect and rotary thrust, realizes in order upright and enter parallel feed appliance track straight ahead; Parallel feed appliance track switch is opened automatically, and neon bulb enters after pneumatic-finger, and parallel feed appliance track switch cuts out automatically, after pneumatic-finger clamping neon bulb, under the effect of cylinder, makes flip-flop movement.Now pneumatic-finger clamping neon bulb, under the sync motion of cylinder and rail plate, is realized the detection station that neon bulb is inserted to the aging turntable of test.
As a modification of the present invention, described automatic aging test device comprises power regulator, combination capacitor, stepper motor, conduction carbon brush and tests aging turntable, neon bulb inserts after the detection station of the aging turntable of test, turntable stepper motor is under the control and commander of computer programming system, and orderly rotating and stopping; In rotation process, neon bulb, through the voltage of power regulator, combination capacitor and the input of conduction carbon brush, carries out the seasoned of photoelectric properties and detects neon bulb.
As a modification of the present invention, automatically detect sorter and comprise fiber photoelectric sensor, cylinder valve, neon bulb rewinding oviduct, neon bulb grade separation case, the movable drawer of neon bulb, described neon bulb movable drawer be connected with neon bulb grade separation case, the top of described neon bulb grade separation case is connected with neon bulb rewinding oviduct, and the top of described neon bulb rewinding oviduct is disposed with cylinder installing rack, cylinder valve and fiber photoelectric sensor.In the time that neon bulb inserts to the position of fiber photoelectric sensor, now fiber photoelectric sensor is started working, and detects the luminous flux of neon bulb after seasoned, and by the parameter input computer center of various classification neon bulb photoelectric properties; Computer carries out automatic recognition classification to all kinds of parameters of typing neon bulb, and the cylinder of opening the each class hierarchy of neon bulb is controlled respectively in enabled instruction simultaneously, and neon bulb is sent into neon bulb oviduct and neon bulb grade separation case, realizes control and the automatic classification of neon bulb quality; Open the movable drawer of neon bulb, collect the various neon bulbs of point good quality classification.
As a modification of the present invention, described neon bulb automatic testing and sorting machine also comprises gantry base, cylinder stand, roller and chain sprocket, and described roller is arranged on the below of gantry base, is convenient to the mobile location of adjusting.Cylinder stand is fixed in gantry base, and stepper motor drives chain sprocket to rotate.
Neon bulb automatic testing and sorting machine advantage of the present invention is as follows: 1, this Technical Design exquisiteness is ingenious, and overall structure is simple, and easy and simple to handle easy to learn, manufacturing cost is lower; 2, realized to the quality of neon bulb automatically test, the automatic classification of aging and grade; 3, the test to neon bulb quality, overall process aging and grade separation have realized the control of computer programing, and production efficiency greatly improves; 4, improve working condition, reduced labour intensity and artificial manufacturing cost, improved labor productivity, guaranteed product quality, advanced the technological progress of neon bulb industry, be convenient to apply on a large scale, there is certain social economic value.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is Fig. 1 partial enlarged drawing;
Wherein, 1 is neon bulb, 2 is self-feeding bucket, 3 is automatic valve, 4 is computer controlling center, 5 is rotary disc feeder, 6 is circular magnet steel dish, 7 is parallel feed appliance, 8 is switch, 9 is pneumatic-finger, 10 is feeding cylinder, 11 is rail plate, 12 is neon bulb insertion station, 13 is conduction carbon brush, 14 is the aging turntable of test, 15 is fiber photoelectric sensor, 16 is cylinder valve, 17 is cylinder installing rack, 18 is rewinding oviduct, 19 is ranking score hopper, 20 is movable drawer, 21 is roller, 22 is stepper motor, 23 is chain sprocket, 24 is cylinder stand, 25 is gantry base.
The specific embodiment
In order to deepen the understanding of the present invention and understanding, below in conjunction with accompanying drawing, the invention will be further described and introduction.
embodiment 1:as shown in Figure 1, a kind of neon bulb automatic testing and sorting machine, described automatic testing and sorting machine comprises computer controlling center 4, self-timing pay-off, automatically aging test device and automatically detect sorter.Described computer controlling center 4 is arranged on self-timing pay-off, automatic aging test device and automatically detects the front end of sorter, the center that acts on is controlled self-timing pay-off, automatic aging test device and is automatically detected the startup of each power supply in sorter, cylinder valve 16, automatic valve 3, switch 8, feeding cylinder 10 and stepper motor 22 and close, and all kinds of technical parameters of automatic detection sorter collection neon bulb are screened, screen and instruct classification.Described self-timing pay-off is arranged on the front end of automatic aging test device, acts on the neon bulb that needs testing classification in automatic aging test device self-timing, location and installation; Described automatic aging test device is arranged on the front end of automatic detection sorter, acts on automatic detection sorter the quality of neon bulb is carried out to test in earlier stage and aging; Described automatic detection sorter is arranged on the rear end of automatic aging test device, and the neon bulb quality acting on after automatic aging test device detects and categorised collection automatically.This technical scheme overall structure is simple, easy to operate, and automaticity is high, has greatly improved the identification of neon bulb quality and the production efficiency of grade separation, has solved and has distinguished that a difficult problem for mistake very easily occurs for neon bulb grade and classification because of artificial naked eyes.
embodiment 2:as shown in Figure 1, as a modification of the present invention, described self-timing pay-off comprises self-feeding bucket 2, automatic valve 3, rotary disc feeder 5, circular magnet steel dish 6, parallel feed appliance 7, switch 8, pneumatic-finger 9, feeding cylinder 10 and rail plate 11.Described circular magnet steel dish 6 is arranged on the top of pay-off, and the bottom of pay-off is disposed with rotary disc feeder 5, parallel feed appliance 7, switch 8, pneumatic-finger 9, feeding cylinder 10 and rail plate 11.Neon bulb packs into after self-feeding bucket 2, and automatic valve 3 is opened automatic valve 3 time openings according to the quantity of required output neon bulb, and after neon bulb input, automatic valve 3 is closed automatically, and neon bulb enters rotary disc feeder 5.Neon bulb enters after rotary disc feeder 5, under the effect of circular magnet steel dish 6 magnetic suspension effects and rotary thrust, realizes in order upright and enter parallel feed appliance 7 track straight ahead; Parallel feed appliance 7 track switches 8 are opened automatically, and neon bulb enters after pneumatic-finger 9, and parallel feed appliance 7 track switches 8 cut out automatically, and pneumatic-finger 9 clamps after neon bulb 1 under the effect of feeding cylinder 10, makes flip-flop movement.Now pneumatic-finger 9 clamps neon bulb under the sync motion of feeding cylinder 10 and rail plate 11, realizes the detection station 12 that neon bulb is inserted to the aging turntable 14 of test.All the other structures and advantage are identical with embodiment 1.
embodiment 3:as shown in Figure 1, as a modification of the present invention, described automatic aging test device comprises power regulator 27, combination capacitor 26, stepper motor 22, conduction carbon brush 13 and tests aging turntable 14.Neon bulb 1 inserts after the detection station 12 of the aging turntable 14 of test, and turntable stepper motor 22 is under the control and commander of computer 4 programming systems, and orderly rotating and stopping; In rotation process, the voltage that neon bulb is inputted through power regulator 27, combination capacitor 26 and conduction carbon brush 13, carries out the seasoned of photoelectric properties and detects neon bulb.All the other structures and advantage are identical with embodiment 1.
embodiment 4:as shown in Figure 1, as a modification of the present invention, automatically detect sorter and comprise fiber photoelectric sensor 15, cylinder valve 16, neon bulb rewinding oviduct 18, neon bulb grade separation case 19, the movable drawer 20 of neon bulb.Described neon bulb movable drawer 20 be connected with neon bulb grade separation case 19, the top of described neon bulb grade separation case 19 is connected with neon bulb rewinding oviduct 18, and the top of described neon bulb rewinding oviduct is disposed with cylinder installing rack 17, cylinder valve 16 and fiber photoelectric sensor 15.
In the time that neon bulb 1 inserts to the position of fiber photoelectric sensor 15, now fiber photoelectric sensor 15 is started working, and detects the luminous flux of neon bulb after seasoned, and by the parameter input computer center 4 of various classification neon bulb photoelectric properties; Computer carries out automatic recognition classification to all kinds of parameters of typing neon bulb, the cylinder valve 16 of opening the each class hierarchy of neon bulb is controlled respectively in enabled instruction simultaneously, neon bulb is sent into rewinding oviduct 18 and neon bulb grade separation case 19, realize control and the automatic classification of neon bulb quality; Open the movable drawer 20 of neon bulb, collect the various neon bulbs of point good quality classification.All the other structures and advantage are identical with embodiment 1.
embodiment 5:as shown in Figure 1, as a modification of the present invention, described neon bulb automatic testing and sorting machine also comprises gantry base 25, cylinder stand 24, roller 21 and chain sprocket 23, described roller 21 is arranged on the below of gantry base 25, cylinder stand 24 is fixed in gantry base 25, and stepper motor drives chain sprocket to rotate.All the other structures and advantage are identical with embodiment 1.
The present invention can also combine at least one and embodiment 1 in technical characterictic described in embodiment 2,3,4,5, forms new embodiment.
It should be noted that above-described embodiment, be not used for limiting protection scope of the present invention, the equivalents of having done on the basis of technique scheme or substitute and all fall into the scope that the claims in the present invention are protected.
Claims (5)
1. a neon bulb automatic testing and sorting machine, it is characterized in that, described classifier comprises Computer Control Unit, self-timing pay-off, automatically aging test device and automatically detect sorter, described Computer Control Unit is arranged on self-timing pay-off, automatically aging test device and automatically detect the front end of sorter, self-timing pay-off is controlled at the center that acts on, automatically aging test device and automatically detect the each power supply of sorter, cylinder valve, automatic valve, switch, the startup of feeding cylinder and stepper motor and closing, and all kinds of technical parameters of automatic detection sorter collection neon bulb are screened, screen and instruct classification, described self-timing pay-off is arranged on the front end of automatic aging test device, acts on the neon bulb that needs testing classification in automatic aging test device self-timing, location and installation, described automatic aging test device is arranged on the front end of automatic detection sorter, acts on automatic detection sorter the quality of neon bulb is carried out to test in earlier stage and aging, described automatic detection sorter is arranged on the rear end of automatic aging test device, and the neon bulb quality acting on after automatic aging test device detects and categorised collection automatically.
2. a kind of neon bulb automatic testing and sorting machine as claimed in claim 1, it is characterized in that, described self-timing pay-off comprises self-feeding bucket, automatic valve, rotary disc feeder, circular magnet steel dish, parallel feed appliance, switch, pneumatic-finger, feeding cylinder and rail plate, described circular magnet steel dish is arranged on the top of pay-off, and the bottom of pay-off is disposed with rotary disc feeder, parallel feed appliance, pneumatic-finger, feeding cylinder and rail plate.
3. a kind of neon bulb automatic testing and sorting machine as claimed in claim 2, it is characterized in that, described automatic aging test device comprises power regulator, combination capacitor, stepper motor, conduction carbon brush and tests aging turntable, neon bulb inserts after the detection station of the aging turntable of test, turntable stepper motor is under the control and commander of computer programming system, and orderly rotating and stopping; In rotation process, neon bulb, through the voltage of power regulator, combination capacitor and the input of conduction carbon brush, carries out the seasoned of photoelectric properties and detects neon bulb.
4. a kind of neon bulb automatic testing and sorting machine as described in claim 1 or 2 or 3, it is characterized in that, automatically detect sorter and comprise fiber photoelectric sensor, cylinder valve, neon bulb rewinding oviduct, neon bulb grade separation case, the movable drawer of neon bulb, described neon bulb movable drawer be connected with neon bulb grade separation case, the top of described neon bulb grade separation case is connected with neon bulb rewinding oviduct, and the top of described neon bulb rewinding oviduct is disposed with cylinder installing rack, cylinder valve and fiber photoelectric sensor.
5. a kind of neon bulb automatic testing and sorting machine as described in claim 1 or 2 or 3, it is characterized in that, the automatic test and classification device of described neon bulb also comprises gantry base, cylinder stand, roller and chain sprocket, described roller is arranged on the below of gantry base, cylinder stand is fixed in gantry base, and stepper motor drives chain sprocket to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320738922.3U CN203599100U (en) | 2013-11-21 | 2013-11-21 | Automatic testing and sorting machine of neon bulbs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320738922.3U CN203599100U (en) | 2013-11-21 | 2013-11-21 | Automatic testing and sorting machine of neon bulbs |
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| Publication Number | Publication Date |
|---|---|
| CN203599100U true CN203599100U (en) | 2014-05-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320738922.3U Withdrawn - After Issue CN203599100U (en) | 2013-11-21 | 2013-11-21 | Automatic testing and sorting machine of neon bulbs |
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| Country | Link |
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| CN (1) | CN203599100U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611693A (en) * | 2013-11-21 | 2014-03-05 | 江苏伯乐达照明电器有限公司 | Automatic neon bulb testing and classifying machine |
| CN110841922A (en) * | 2018-08-20 | 2020-02-28 | 吕文丹 | A transmission device for express delivery article letter sorting |
-
2013
- 2013-11-21 CN CN201320738922.3U patent/CN203599100U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611693A (en) * | 2013-11-21 | 2014-03-05 | 江苏伯乐达照明电器有限公司 | Automatic neon bulb testing and classifying machine |
| CN103611693B (en) * | 2013-11-21 | 2015-07-08 | 江苏伯乐达照明电器有限公司 | Automatic neon bulb testing and classifying machine |
| CN110841922A (en) * | 2018-08-20 | 2020-02-28 | 吕文丹 | A transmission device for express delivery article letter sorting |
| CN110841922B (en) * | 2018-08-20 | 2021-11-12 | 吕文丹 | A transmission device for express delivery article letter sorting |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140521 Effective date of abandoning: 20150708 |
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| RGAV | Abandon patent right to avoid regrant |