A kind of gs-oil separator
Technical field
The utility model relates to a kind of gs-oil separator being arranged in refrigerating circulation, specifically a kind of gs-oil separator for compressor outlet place.
Background technology
Compressor is a kind of machine that improves gas pressure or carry gas, applies very extensive.In refrigeration industry, mining industry, Metallurgy Industry, machinery manufacturing industry, civil engineering, petrochemistry work engineering separated from the gas and national defense industry, compressor one of the key equipment that is absolutely necessary.In addition, the demand of the department such as medical treatment, weaving, food, agricultural, traffic also grows with each passing day.Compressor is called as " universal machine " because it is of many uses.Along with country is to environmental protection and energy-conservation giving more sustained attention, special gas compressor demand is increasing.
In refrigeration industry, the working medium using in traditional air-conditioning and heat pump is mainly CFCs and HCFCs, but by material impact that depletion of the ozone layer and atmosphere have been warmed, and making to find efficient, environmental protection refrigeration working medium becomes the common problem of paying close attention to of international community, natural refrigerant CO
2substitute as traditional working medium rises again.Nature environmental protection working medium CO
2because of its have nontoxic, non-combustible, cheap, be easy to get and the be safe from harm characteristic of (chamber effect potential value GWP=1, ozone depletion potential ODP=0) of environment gained great popularity.Simultaneously as air-conditioning of new generation and heat pump core component---CO
2the demand rapid growth of compressor, and to compression CO
2the quality requirement of gas further improves.How to obtain low, the clean high-quality compression CO of oil content
2gas, now with CO
2the supporting gs-oil separator of compressor just seems particularly important.
Refrigeration oil is described as compressor " blood ", can play following effect to the running of compressor: between friction pair, form a kind of diaphragm, avoid directly contacting between metal and metal, thereby alleviate frictional force effect, save energy consumption, extend the life-span of compressor, increase economic efficiency; At any time frictional heat is discharged outside machine; Anti-leak, dustproof, anti-collaborating; Anticorrosive antirust, protection friction surface is not subject to deterioration of oil or external erosion; Peace and quiet flushing, requires rubbing surface incrustation to clean eliminating etc.
Under the effect of compresser cylinder high temperature, refrigeration oil is discharged through compressor exhaust outlet with high flow rate together with vaporific form and gases at high pressure mixing also.For fear of the waste of compressor and freeze oil, affect the heat exchange efficiency of heat exchanger, improve the quality of Compressed Gas, so establish gas and oil separating plant after exhaust outlet of compressor.
Press the difference of separating mechanism, compressor adopts two kinds of oil and gas separation methods conventionally.One is called cyclonic separation method, and it is the effect that relies on oil droplet self gravitation and centrifugal force, separates the oil droplet that diameter is larger from gas.Actual test shows, is greater than the oil droplet of 1 μ m for diameter, can adopt cyclonic separation method effectively to separate.Another kind is called affine coalescent method, and the element of making by special material makes the oil droplet of diameter below 1 μ m first gather into the oil droplet that diameter is larger, and then separates.
Cyclonic separation method is that cyclone channel is set in gs-oil separator, when oil-containing gases enters after gs-oil separator, first, by cyclone channel, the oil droplet that density is greater than gas will be thrown on wall under the effect of centrifugal force, then under the effect of gravity, fall the bottom of separator.The pressure loss of cyclonic separation method is little, device structure is simple, but the oil droplet separative efficiency below 1 μ m is low for diameter.
Affine coalescent method is mainly made up of filtration and coalescent two processes.The element that this separation method adopts, is actually a kind of porous filter material, and before oil-containing gases enters filter element, diameter is greater than the oil droplet in element material aperture, and the surface at element is filtered out.Then, utilize filtering material inner flow passage shape and big or small change, can make to enter its inner minor diameter oil droplet under the effect of inertia force etc., on the fiber of material, be coalesced as major diameter oil droplet, and be filtered out.The oil droplet separative efficiency below 1 μ m is high for diameter for affine coalescent method, but is trapped in filter course in the time that the solids in Compressed Gas pass through filtering material, has caused filtering material pressure reduction (resistance) constantly to increase.Along with filtering material increases service time, in the time that filtering material pressure reduction reaches 0.08 to 0.1Mpa, filtering material must be changed, otherwise increases compressor operating cost.
Current CO
2in coolant system, directly the gs-oil separator of traditional refrigerant is borrowed often, due to CO
2characteristic and traditional refrigerant differ greatly, and CO
2refrigerant is also obviously different from the situation that mixes of its refrigeration oil and the situation of traditional refrigerant, so generally at the exhaust outlet equipment of compressor, filter core being set carries out Oil-gas Separation, there is the problems such as separative efficiency is low, crushing large, the frequent replacing of filtrate need, make systematic running cost with high, economy reduces, attended operation complexity.So design is specially for CO
2the gs-oil separator of compressor is urgently developed.
Summary of the invention
The utility model provides a kind of gs-oil separator, can overcome deficiency above-mentioned, flows by gaseous coolant collision repeatedly in oil eliminator staving, and separating for several times obviously reduces the oil content of discharging refrigerant.Especially, the utility model provides a kind of for CO
2compressor outlet place, CO under supercriticality
2separate with refrigeration oil, further object is in the less pressure loss, under the prerequisite of minimizing filter element replacing, realizes compressor CO
2gas separates with the efficient of refrigeration oil, and oil content in gas is dropped to below 1ppm.
A kind of gs-oil separator is specifically provided, comprise gs-oil separator staving, and be arranged on the air inlet pipe, blast pipe and the flowline that on staving, pass into oil-containing gases, wherein, described separator barrel intracoelomic cavity comprises the cylindrical cavity and the cone-shaped cavity that are communicated with up and down setting, described blast pipe is communicated with the top of cylindrical cavity, and described flowline is communicated with the bottom of cone-shaped cavity; Be provided with on the top of cylindrical cavity and form the turn back baffle means of runner of gas.
Described air inlet pipe is at least one, and this air inlet pipe horizontal tangential is installed on cylinder, and is arranged on cylindrical cavity near baffle means.
The inner surface of described cone-shaped cavity is provided with internal thread, and the direction of rotation of screw thread is consistent with the airintake direction of air inlet pipe.
On described blast pipe, be socketed with filter core, this filter core is double-decker, and wherein ground floor is trickle granulosa, is made up of the borosilicate glass fiber with certain thickness and hole, and the second layer is made up of polyethylene terephthalate.
Described air inlet pipe is tangentially installed between the baffle means and cone-shaped cavity of cylinder, and air inlet pipe has the zero degree of being greater than to be less than 30 degree angles downwards.
Described gas is according to this by described the first baffling portion and the second baffling portion, and the opening of the first described baffling portion seals in projection place of the second baffling portion; And the opening of the second described baffling portion seals in projection place of the first baffling portion.
The first described baffling portion is that middle part is provided with opening, and surrounding is the pan of fitting with internal chamber wall; The second described baffling portion is middle part sealing, and surrounding is provided with pan multiple and internal chamber wall formation through hole.
The first described baffling portion 11 is the funnel type protruding downwards, and the second baffling portion 12 of setting corresponding to it is shape for hat protruding upward, has formed thick middle like this between upper and lower two baffling portions, the cavity that both sides are slightly thin.
Between described flowline 3 and cone-shaped cavity 7, be also provided with lubricating cup 15.
On the other hand, the utility model also provides a kind of for supercritical CO
2oil eliminator, described CO
2pressure or the scope of temperature, or certain parameter, can make it have better effect.Described oil eliminator has adopted structure as above.
For achieving the above object, the technical solution adopted in the utility model is: a kind of CO is provided
2compressor eddy flow gs-oil separator, this device comprises air inlet pipe, cylinder, cone, deflection plate, flowline, lubricating cup, filter core and blast pipe, be primarily characterized in that: air inlet pipe arranged tangential is on the position apart from cylinder lower end 1/3~1/2 cylinder length, and form sinuous flow for fear of air-flow in porch, air inlet pipe is goed deep into cylinder inside, the alternate arc cap shape deflection plate of having arranged two groups of conical hopper deflection plates and edge perforate in cylinder between air inlet pipe and blast pipe, be provided with blast pipe in center, cylinder upper end, be provided with filter core at blast pipe air inlet, be provided with cone in cylinder lower end, inner surface wall processing spacing in cone is reasonably rotated internal thread, be provided with lubricating cup in cone lower end, lubricating cup bottom adopts taper, being convenient to refrigeration oil refluxes.
Know-why of the present utility model is: first adopt cyclonic separation method to CO
2oil-containing gases carries out crude separation, then adopts affine coalescent method to carry out essence and separates.Cyclonic separation method is to utilize gas different with oil droplet density, distributes and presents different rules along cone radius at the different gas of centrifugal action lower density and oil droplet, separates thereby realize.CO
2the density of gas changes along with variations in temperature, and temperature more high density is less, and the density of refrigeration oil is along with the rising of temperature is substantially constant, and pressure is higher, and this rule is more obvious.Near 0 ℃, CO
2the density of gas and refrigeration oil approaches, when higher than 0 ℃, and CO
2density be less than the density of refrigeration oil, and the higher density contrast between the two of temperature is larger.Through the CO of compressor adiabatic compression
2gas temperature, pressure are all very high, very large with the density contrast of refrigeration oil.Work as CO
2when oil-containing gases enters gs-oil separator by air inlet pipe, CO
2air-flow becomes circular motion from rectilinear motion, the oil-containing CO of rotation
2air-flow is downward twist from cylinder along wall, towards cone motion, is now called outer eddy flow.Oil-containing CO
2gas produces centrifugal force in rotary course, and density is greater than to CO
2the oil droplet of gas gets rid of to wall.Because the viscosity of oil droplet is compared with large and elasticity is less, therefore once contact with wall and just lose inertia force, stick to wall surface, flow down along rotation internal thread.The outer eddy flow CO that rotation declines
2air-flow, in the time arriving cone, is drawn close because of conical contraction Er Xiang center, and its tangential velocity improves constantly.Work as CO
2when air-flow arrives a certain position, lower end of cone, continue from bottom to top from cone center the motion of spinning with same direction of rotation, form inward eddy.Inward eddy CO
2air-flow moves upward and is entered after cylinder by cone, first enter next stage deflection plate by the centre bore of conical hopper deflection plate, then enter next stage deflection plate by the edge of edge perforate arc cap shape deflection plate, by that analogy, with constantly collision and the change direction of arc cap shape deflection plate of alternate layout conical hopper deflection plate and edge perforate, because the inertia of oil droplet is greater than CO
2gas, so its movement locus and CO
2gas track difference, thus make itself and CO
2gas separates.Through cyclonic separation, wherein approximately 99.7% refrigeration oil can be separated, and because the flowing velocity between baffle means changes very soon, can be separated through the refrigeration oil of baffling approximately 99.93% repeatedly, and now unsegregated droplet diameter is many below 1 μ m.At the blast pipe entrance of gs-oil separator, be provided with porous material filter core, thereby oil content in Exhaust Gas is dropped to below 1ppm.
Because the utility model is with CO
2the pressure of Compressed Gas is as driving force, therefore without other manipulation measures, simple to operate; Employing cyclonic separation method, the separation of turning back separate with affine coalescent fado level, improve separative efficiency, improve the affine coalescent life-span, jointly realize oil gas and efficiently separate.
Accompanying drawing explanation
Fig. 1 is the oil-gas separator structure schematic diagram of the utility model embodiment mono-;
Fig. 2 is the cutaway view of the gs-oil separator A-A section of the utility model embodiment mono-;
Fig. 3 is the air inlet pipe place upward view of the utility model embodiment bis-gs-oil separators;
Fig. 4 is the cutaway view of the gs-oil separator B-B section of the utility model embodiment bis-;
Fig. 5 is the top view of the first baffling portion of a kind of embodiment of the utility model;
Fig. 6 is the top view of the second baffling portion of a kind of embodiment of the utility model.
The specific embodiment
Embodiment mono-
Shown in Fig. 1 and Fig. 2, gs-oil separator 1 comprises gs-oil separator staving 2, and be arranged on the air inlet pipe 3 and blast pipe 4 and the flowline 5 that on staving 2, pass into oil-containing gases, wherein separator staving 2 inner chambers comprise the cylindrical cavity 6 and the cone-shaped cavity 7 that are communicated with up and down setting, blast pipe 4 is communicated with the top of cylindrical cavity 6, and flowline 5 is communicated with the bottom of cone-shaped cavity 7; In cylindrical cavity 6, be provided with and form the turn back baffle means 8 of runner of gas.The refrigerant that contains refrigeration oil flows in staving 2 through air inlet pipe 3, via with the contacting of inwall, and with the contacting and collision of baffle means, utilize centrifugal action to realize refrigeration oil and separate from refrigerant.The refrigeration oil of separating constantly condenses, and flows to gradually in flowline 5 along the internal face of cone-shaped cavity 7, realizes the separation of oil gas.
Wherein oil-containing gases is passed in the cylindrical cavity 6 staving from air inlet pipe 3, in the present embodiment, as depicted in figs. 1 and 2, there are air inlet pipe 3 horizontal tangentials to be installed on cylinder, see with the visual angle of overlooking staving on tank body, oil-containing gases is counterclockwise along the mobile direction of inner tank wall, oil-containing gases is along the internal face high-speed motion of tank body, the oil-containing cold media gas being flowed into by air inlet pipe 3 is under the effect of centrifugal force, the oil droplet that the relative cold media gas of density is large is thrown on wall, because freezing oil viscosity is larger, the oil droplet that density is larger can be adhered to and be gathered on internal face.In conjunction with Fig. 2, cone-shaped cavity 7 is that upper cavity is large, the taper that lower cavity is little, there is spiral internal thread 9 at the inner surface of cone-shaped cavity 7, this internal thread 9 is continuous spiral, along the mobile direction rotation of oil-containing gases time, also to downward-extension and radius diminishes gradually.In the time that oil-containing gases rotates along wall at a high speed, spiral internal thread 9 can increase the contact area of oil-containing gases and wall on the one hand, internal thread 9 has guide functions on the other hand, guiding oil-containing gases progressively turns to the lower end of cone-shaped cavity, increases the contact area of oil-containing gases and cone-shaped cavity internal face.Meanwhile, oily is known from experience and is promoted the refrigeration oil of cohesion to flow downward, and utilizes compressor and freeze oil viscosity compared with large and less this feature of elasticity realizes the compressor and freeze oil inflow flowline 5 fast having separated.Through cyclonic separation, wherein approximately 99.7% refrigeration oil can be separated, and is the means of mainly processing oil content, by being arranged on the collection of cone-shaped cavity of bottom, is easy to be pooled to the oil-out of bottom.
As shown in Figure 2, in cylindrical cavity 6 also in baffle means 8, in conjunction with Fig. 2, air inlet pipe 3 is arranged between cone-shaped cavity 7 and baffle means 8, and in the present embodiment, baffle means 8 has two groups, also can be many groups, specifically design according to the flow of cold media gas with to the requirement of oily separative efficiency.Baffle means 8 comprises the first baffling portion 11 and the second baffling portion 12 of paired setting, in the time that refrigerant air-flow arrives a certain position, lower end of cone-shaped cavity 7, form inward eddy upwards, inward eddy cold media gas enters after cylindrical cavity 6, can be by the gas channel of the first baffling portion, and there is baffling and just can play and separate the effect of refrigeration oil, so for fear of through the air short circuit of baffling portion by the gas channel of the second baffling portion, so on structure arranges, the opening of the first baffling portion seals in projection place of the second baffling portion; And the opening of the second described baffling portion seals in projection place of the first baffling portion.In the present embodiment, as shown in Figure 5 and Figure 6, be respectively the top view of the first baffling portion 11 and the second baffling portion, the first baffling portion 11 is provided with opening 13 for middle part, and surrounding is and the pan of internal chamber wall laminating; The second baffling portion 12 is middle part sealing, and surrounding is provided with the pan of multiple shrinkage pool portions 14 and internal chamber wall formation through hole.In the time that the first baffling portion 11 is arranged on gas channel anterior, the opening 13 that in cylindrical cavity 6, mobile cold media gas first arranges through the first baffling portion 11 middle parts upwards flows, gas shock is upwards to the sealing surface at the second baffling portion 12 middle parts, flow to surrounding, and upwards flow from multiple shrinkage pool portions 14 and the internal chamber wall formation through hole of the 12 surroundings settings of the second baffling portion.And the cold media gas flowing out from cylindrical cavity 6 surroundings because first baffling portion 11 surroundings of one deck be to fit with internal chamber wall, and cannot continue upwards to flow, the opening 13 that the first baffling portion 11 middle parts arrange of having to turn back back upwards flows, so circulate, air-flow carries out turning to and colliding repeatedly on the first baffling portion 11, the second baffling portion 12 and internal face, is conducive to refrigeration oil and separates from refrigerant air-flow.
Further, shown in Fig. 2, the cold media gas that passes through the opening 13 at the first baffling portion 11 middle parts at a high speed collides in the second baffling portion 12 bottom surfaces, because circulation road becomes large, and flow velocity reduces, flowing to surrounding is that circulation road narrows in the time turning back the through hole forming into shrinkage pool portion 14 and internal chamber wall, and flow velocity obviously improves again, thereby increase the effect of colliding, made refrigeration oil be easy to separate from refrigerant air-flow.
Be attracted to filter core 10 for fear of more freezing oil droplet, thereby improve the flow resistance of filter core 10, separate with baffle means 8 two-stages by spiral internal thread 9, make as far as possible many refrigeration oils separated, discharge by flowline.Owing to through baffle means, many levels can being set, so can design as required and arrange, the collision of turning back by high velocity air in baffling passage, after baffle means, wherein approximately 99.8-99.95% refrigeration oil can be separated, be mainly to carry out the further means of separation, make as far as possible many oil contents separated, the working life that extended filter core 10.In the present embodiment, for the CO under this operating mode
2gas, can realize 99.91% efficient separation.
As shown in Figure 2, cylindrical cavity 6 central upper portion are provided with blast pipe 4, on blast pipe 4, being socketed with filter core 10 described in filter core 10 is double-decker (not shown), ground floor is trickle granulosa, be made up of the borosilicate glass fiber with certain thickness and hole, the second layer is made up of polyethylene terephthalate.By double medium filtration, the oil-containing gases of having processed further can be separated, refrigerant air-flow is carried out to essence and separate, the oil droplet that diameter is less than to 1 μ m is separated, and the oil content of cold media gas is dropped to below 1ppm.
Concrete, the gs-oil separator in the present embodiment is for CO
2compression-the evaporation circulating system of refrigerant, is arranged on the outlet of compressor, because refrigeration oil can well be dissolved in CO
2, and can be fully and CO
2gas mixes, so from CO
2the difficulty of isolating refrigeration oil particulate in gas is very large.Particularly, after the gs-oil separator in the utility model is applied to compressor high pressure gas, CO at this moment
2gas is in supercriticality, in the CO of this state
2gas density will be far longer than the density of traditional refrigerant under this operating mode, and take R22 as example, the cold media gas density under its this operating mode is 66.9837 kg/m
3, be less than CO under this operating mode
245% of gas density, so CO
2the difficulty of isolating refrigeration oil in gas will be far longer than the gs-oil separator of traditional refrigerant.Through spiral rotating flow point from, baffle means turn back flow point from, and after the separation of double-deck filter core essence, the oil droplet that diameter is less than to 1 μ m is separated, the oil content of cold media gas is dropped to below 1ppm, and, due to the efficient separation of first two steps, make the separation of double-deck filter core essence to continue the long period to use.
The second embodiment
Be the second embodiment of the present utility model as shown in Figure 3 and Figure 4, be with the first embodiment difference, the present embodiment adopts symmetrically arranged two air inlet pipe 3, and the airintake direction of two air inlet pipe 3 is identical, be all make gas in the counterclockwise direction horizontal tangential enter into cylindrical cavity 6.Fig. 3 is the air inlet pipe place upward view of gs-oil separator, the cutaway view Fig. 4 going out in conjunction with B-B in Fig. 3, can see that the position of air inlet pipe 3 is near the bottom of the first baffling portion 11, and the surrounding of the first baffling portion 11 and cylinder inboard wall gluing, sealing, so the cold media gas entering from air inlet pipe can be along the downward side flow of internal face, be easy to formation and flow downward along wall, and be formed centrally inward eddy upwards in cylindrical cavity 6 and cone-shaped cavity 7, can form so stable nowed forming.
Between flowline 5 and cone-shaped cavity 7, be also provided with lubricating cup 15, this lubricating cup 15 is for accumulating from the cone-shaped cavity 7 inwalls refrigeration oil getting off that confluxes, and refrigeration oil is discharged from flowline 3.
Embodiment tri-
The 3rd embodiment and the first embodiment difference are, the present embodiment adopts longer cylindrical cavity 6, air inlet towards under have certain angle of inclination, the angle of this angle and horizontal plane is 28 degree, by certain angle is set, can make cold media gas have larger downward flow tendency, improve the efficiency of Oil-gas Separation.When the scope of this angle is being greater than 0 degree, be less than within the scope of 30 degree and can obtain good separating effect.
Above content is in conjunction with concrete preferred embodiment further detailed description of the utility model, can not assert that the concrete enforcement of the utility model is confined to above-mentioned these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.