CN203592621U - Foaming device on sponge production line - Google Patents
Foaming device on sponge production line Download PDFInfo
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- CN203592621U CN203592621U CN201320782504.4U CN201320782504U CN203592621U CN 203592621 U CN203592621 U CN 203592621U CN 201320782504 U CN201320782504 U CN 201320782504U CN 203592621 U CN203592621 U CN 203592621U
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- box
- sponge
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- foam
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Abstract
The utility model provides a foaming device on a sponge production line and belongs to the technical field of machineries. The foaming device solves the problem that foaming boxes are difficult to be moved from the sponge production line in the prior art. In the foaming device on the sponge production line, the foaming device is arranged between a discharge tube and a sponge molding box of the sponge production line; the foaming device is characterized by comprising a bracket and a foaming box which are fixed at the lower part of the inlet end of the sponge molding box, wherein the foaming box is internally provided with a cavity; the upper part of the foaming box is provided with an overflow port; an overflow plate which is parallel with the inner bottom plate of the sponge molding box is fixed on one side of the upper part of the foaming box; a mounting plate is further fixed on the foaming box; the mounting plate and the overflow plate are located on the same side and the mounting plate is located below the overflow plate; inlets capable of being connected with the discharge tube are formed in the bottom of the foaming box; a sliding mechanism capable of enabling the foaming box to slide along the bracket is arranged between the mounting plate and the bracket. The foaming device provided by the utility model enables the foaming box to be moved from the sponge production line, so that the cleaning of the foaming box is facilitated.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of foam device, particularly the foam device on a kind of sponge production line.
Background technology
Sponge is widely used in the making of various soft furnitures; also can be used for making various sofas, sponge matress, other Sponge cushions such as the window pad that wafts, Couch cushion, parent-offspring's pad, sports safety neonychium, sofa cushion, chair stool pad, abnormity pad; also can be used as the packaging orientation of tank processed, pottery, glass, color box, case and bag, precision instrument, gift, cosmetics and expensive goods; in a word, the application of sponge in people's daily life is very extensive.
In the manufacturing process of sponge, need to be by Foamex, blowing promotor and adhesive resin mix, the processing of then foaming, thus form sponge.And the foaming process of sponge generally completes in foam box, when foaming completes, the residual many residues of meeting in foam box, then must be cleared up in time before using next time.But, foam box is arranged between sponge shaping box and discharge nozzle, because foam box is very long, and distance between sponge shaping box and discharge nozzle is only the distance of a foam box width, so, if it is more difficult directly to wash foam box at sponge production line supernatant, generally all need foam box directly to shift out or take off again and clean from sponge production line, this not only can increase the labour intensity of scavenger, and efficiency is low, complex operation.So, for those skilled in the art, need to make that foam box is more prone to shifts out or take off from sponge production line, to foam box is cleared up and cleaning is necessary.
Summary of the invention
The purpose of this utility model is to have the problems referred to above for existing technology, has proposed the foam device on a kind of sponge production line, and this foam device has can make foam box shift out from sponge production line the feature that is beneficial to its cleaning.
The purpose of this utility model can realize by following technical proposal: the foam device on a kind of sponge production line, described foam device is arranged between the discharge nozzle and sponge shaping box of sponge production line, the two ends of described sponge shaping box length direction are respectively entrance point and the port of export, it is characterized in that, this foam device comprises the support and the foam box that are fixed on sponge shaping box entrance point bottom place, the length of described support is longer than the width of sponge shaping box, described foam box inside has cavity, foam box top has overfall, described foam box top one side is fixed with the plate that overflows that can be mutually concordant with the inner bottom plating of sponge shaping box, on described foam box, be also fixed with installing plate, installing plate with overflow plate in the same side, and installing plate is in overflowing plate below, described foam box bottom offers the import that can be connected with discharge nozzle, between described installing plate and support, be provided with the slide mechanism that can make foam box slide along support.
Sponge shaping raw material enters from the discharge nozzle of sponge production line, entered in foam box and in the cavity of foam box and foamed by the import on foam box, produce sponge, the overfall through foaming sponge later from foam box overflows, enter sponge shaping box through overflowing plate again, complete foaming.Before each foaming, foam box must be cleared up, because the distance between sponge shaping box and discharge nozzle is only the distance of a foam box width, so, cleaning has certain difficulty, just can make installing plate slide on support by the slide mechanism between installing plate and support, thereby make foam box slip away out from sponge production line, so just be beneficial to that foam box cleaned.
In foam device on above-mentioned sponge production line, described slide mechanism comprises cylinder, guide rail and slide block, described guide rail is fixed on support, the length of guide rail is greater than the width of sponge shaping box and is less than the length of support, slide block one end is arranged in guide rail, the slide block other end is connected mutually with installing plate, and the cylinder body of described cylinder is fixed on support, and the piston rod of cylinder is fixed on slide block.The piston rod of cylinder can promote slide block and move on guide rail, because one end and the installing plate of slide block are connected mutually, thereby drives foam box to move on guide rail, because guide rail is fixed on support, moves on support thereby realize foam box.
As another situation, in foam device on above-mentioned sponge production line, described slide mechanism comprises motor, gear, tooth bar, guide rail and slide block, described motor is fixed on support, described gear is fixed on the output shaft of motor, described tooth bar is fixed on installing plate, and wheel and rack is meshed, described guide rail is fixed on support, the length of guide rail is greater than the width of sponge shaping box and is less than the length of support, slide block one end is arranged in guide rail, and the slide block other end is connected mutually with installing plate.The output shaft driven gear of motor rotates, the tooth bar being meshed with gear will move horizontally, and because tooth bar is fixed on installing plate, so just can drive foam box to move on guide rail, because guide rail is fixed on support, so just can realize foam box and move on support.
In foam device on above-mentioned sponge production line, described import volume is two, be respectively import one and import two, and described import one and import two are symmetrical arranged with respect to foam box middle part, in described import one and import two, be connected with respectively tube connector one and tube connector two, described tube connector one is provided with magnetic valve one, and described tube connector two is provided with magnetic valve two, and described magnetic valve one is all connected with a PLC Programmable Logic Controller by circuit with magnetic valve two.Adopt the opening and closing of PLC Controlled by Programmable Controller magnetic valve one and magnetic valve two, just can realize the automatic interpolation of sponge shaping raw material.Adopt two symmetrical imports one and import two in foam box, to add uniformly sponge shaping raw material.
In foam device on above-mentioned sponge production line, on described support, be fixed with travel switch one and travel switch two, described travel switch one is all connected with above-mentioned PLC Programmable Logic Controller by circuit with travel switch two, and above-mentioned cylinder is connected with above-mentioned PLC Programmable Logic Controller by circuit.Foam box moves under the effect of cylinder, and when foam box touches travel switch for the moment, travel switch passes to information PLC Programmable Logic Controller for a moment, and order cylinder stops, the air pressure valve commutation in cylinder, and foam box is on sponge production line; In the time that foam box touches travel switch two, travel switch two can pass to PLC Programmable Logic Controller by information, and order cylinder stops, the air pressure valve commutation in cylinder, and foam box shifts out from sponge production line.
In foam device on above-mentioned sponge production line, described tube connector one and tube connector two are bellows.Bellows has good retractility, in the moving process of foam box with more stable connection discharge nozzle and foam box.
Compared with prior art, the foam device on this sponge production line has the following advantages:
1, the utility model is released foam box by cylinder from sponge production line, can facilitate foam box to clean, while completing foam box cleaning, can push foam box to sponge production line from support by cylinder, simple to operate, efficiency is high, greatly reduces the cleaning difficulty of scavenger.
2, the utility model can limit the displacement of foam box by travel switch one and travel switch two, and it is moved back and forth all the time on support.
3, the utility model adopts connection or the blocking-up of magnetic valve one and magnetic valve two difference control connection pipes one and tube connector two, can realize the automatic interpolation of sponge shaping raw material.
4, the utility model connects discharge nozzle and foam box by bellows, because bellows has good telescopicing performance, so just can realize the stability that foam box keeps tube connector one and tube connector two in running.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is left view of the present utility model;
Fig. 3 is right view of the present utility model;
Fig. 4 is top view of the present utility model.
In figure, 1, discharge nozzle; 2, sponge shaping box; 3, support; 4, foam box; 41, overflow plate; 42, installing plate; 5, cylinder; 6, guide rail; 7, slide block; 8, tube connector one; 9, tube connector two; 10, travel switch one; 11, travel switch two; 12, PLC Programmable Logic Controller; 13, chute; 14, roller.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
Embodiment mono-
As illustrated in fig. 1 and 2, the foam device on a kind of sponge production line, this foam device is arranged between the discharge nozzle 1 and sponge shaping box 2 of sponge production line, and the two ends of sponge shaping box 2 length directions are respectively entrance point and the port of export; This foam device comprises the support 3 and the foam box 4 that are fixed on sponge shaping box 2 entrance point bottom places, the length of support 3 is longer than the width of sponge shaping box 2, foam box 4 inside have cavity, foam box 4 tops have overfall, foam box 4 top one sides be fixed with can be mutually concordant with the inner bottom plating of sponge shaping box 2 overflow plate 41, on foam box 4, be also fixed with installing plate 42, installing plate 42 with overflow plate 41 in the same side, and installing plate 42 is in overflowing plate 41 belows, and foam box 4 bottoms offer the import that can be connected with discharge nozzle 1.Concrete, import volume is two, is respectively import one and import two, and import one and import two be symmetrical arranged with respect to foam box 4 middle parts, adopts two symmetrical imports one and the import two can be to interpolation sponge shaping raw material uniformly in foam box 4.In import one and import two, be connected with respectively tube connector 1 and tube connector 29, tube connector 1 is provided with magnetic valve one, and tube connector 29 is provided with magnetic valve two, and magnetic valve one is all connected with a PLC Programmable Logic Controller 12 by circuit with magnetic valve two.Adopt PLC Programmable Logic Controller 12 to control the opening and closing of magnetic valve one and magnetic valve two, just can realize the automatic interpolation of sponge shaping raw material.Tube connector 1 and tube connector 29 are bellows, and bellows has good retractility, in the moving process of foam box 4 with more stable connection discharge nozzle 1 and foam box 4.
Between installing plate 42 and support 3, be provided with the slide mechanism that can make foam box 4 slide along support 3, this slide mechanism comprises cylinder 5, guide rail 6 and slide block 7, guide rail 6 is fixed on support 3, the length of guide rail 6 is greater than the width of sponge shaping box 2 and is less than the length of support 3, slide block 7 one end are arranged in guide rail 6, slide block 7 other ends are connected mutually with installing plate 42, and the cylinder body of cylinder 5 is fixed on support 3, and the piston rod of cylinder 5 is fixed on slide block 7.The operation principle of this slide mechanism is such: the piston rod indentation of cylinder 5, slide block 7 outwards moves, because slide block 7 other ends and installing plate 42 are connected mutually, so just can drive foam box 4 outwards to move on guide rail 6, because guide rail 6 is fixed on support 3, so just can realize foam box 4 and outwards move on support 3, in the time that foam box 4 shifts out completely from sponge production line, just can clean it; In like manner, the piston rod of cylinder 5 stretches out, slide block 7 moves inward, because slide block 7 other ends and installing plate 42 are connected mutually, so just can drive foam box 4 to move inward on guide rail 6, because guide rail 6 is fixed on support 3, so just can realize foam box 4 and move inward on support 3, when foam box 4 enters sponge production line completely, just can in foam box 4, foam.
On support 3, be fixed with travel switch 1 and travel switch 2 11, travel switch 1 is fixed on one end near cylinder 5 piston rods on support 3, travel switch 2 11 is fixed on one end near cylinder 5 cylinder bodies on support 3, travel switch 1 is all connected with PLC Programmable Logic Controller 12 by circuit with travel switch 2 11, and cylinder 5 is also connected with PLC Programmable Logic Controller 12 by circuit.Foam box 4 moves under the effect of cylinder 5, in the time that foam box 4 touches travel switch 1, travel switch 1 can pass to PLC Programmable Logic Controller 12 by information, and order cylinder 5 stops, air pressure valve commutation in cylinder 5, foam box 4, on sponge production line, can carry out the foaming of sponge in foam box 4; In the time that foam box 4 touches travel switch 2 11, travel switch 2 11 can pass to PLC Programmable Logic Controller 12 by information, and order cylinder 5 stops, the air pressure valve commutation in cylinder 5, and foam box 4 shifts out from sponge production line, can foam box 4 be implemented and be cleaned.
As shown in Figures 3 and 4, in the present embodiment, the bottom of foam box 4 is fixed with two rollers 14 by roller 14 installing racks, two rollers 14 are arranged on the length direction of foam box 4, on support 3, be also fixed with the chute 13 that can make roller 14 slide by screw, design just can guarantee the stability that foam box 4 slides on support 3 like this.
Foam device on this sponge production line, its operation principle is such: sponge shaping raw material enters from the discharge nozzle 1 of sponge production line, enter in foam box 4 and in the cavity of foam box 4 and foam by the import on foam box 4, produce sponge, overfall through foaming sponge later from foam box 4 overflows, enter sponge shaping box 2 through overflowing plate 41 again, complete foaming.Before each foaming, foam box 4 must be cleared up, because the distance between sponge shaping box 2 and discharge nozzle 1 is only the distance of foam box 4 width, so, cleaning has certain difficulty, just can make installing plate 42 slide on support 3 by the slide mechanism between installing plate 42 and support 3, thereby make foam box 4 slip away out from sponge production line, so just be beneficial to that foam box 4 cleaned.
Embodiment bis-
The present embodiment is basic identical with structure and the principle of embodiment mono-, different place is: in embodiment mono-, slide mechanism comprises cylinder 5, guide rail 6 and slide block 7, guide rail 6 is fixed by screws on support 3, slide block 7 one end are arranged in guide rail 6, the other end is connected mutually with the installing plate 42 on foam box 4, and the cylinder body of cylinder 5 is fixed by screws on support 3, and the piston rod of cylinder 5 is fixed on slide block 7; And in the present embodiment two, slide mechanism comprises motor, gear, tooth bar, guide rail 6 and slide block 7, motor is fixed by screws on support 3, gear is fixed on the output shaft of motor, and tooth bar is fixed by screws on installing plate 42, and wheel and rack is meshed, guide rail 6 is fixed by screws on support 3, the length of guide rail 6 is greater than the width of sponge shaping box 2 and is less than the length of support 3, and slide block 7 one end are arranged in guide rail 6, and slide block 7 other ends are connected mutually with installing plate 42.The operation principle of this slide mechanism is such: by the output shaft driven gear forward of motor, the tooth bar being meshed with gear moves horizontally outward, because tooth bar is fixed on installing plate 42, so just can drive foam box 4 outwards to move on guide rail 6, because guide rail 6 is fixed on support 3, so just can realize foam box 4 and outwards move on support 3, in the time that foam box 4 shifts out completely from sponge production line, just can clean it; In like manner, by the output shaft driven gear reversion of motor, the tooth bar level being meshed with gear moves inward, because tooth bar is fixed on installing plate 42, so just can drive foam box 4 to move inward on guide rail 6, because guide rail 6 is fixed on support 3, so just can realize foam box 4 and move inward on support 3, when foam box 4 enters sponge production line completely, just can in foam box 4, foam.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although more used 1 herein, discharge nozzle; 2, sponge shaping box; 3, support; 4, foam box; 41, overflow plate; 42, installing plate; 5, cylinder; 6, guide rail; 7, slide block; 8, tube connector one; 9, tube connector two; 10, travel switch one; 11, travel switch two; 12, PLC Programmable Logic Controller; 13, chute; 14, the term such as roller, but do not get rid of the possibility that uses other term.Use these terms to be only used to describe more easily and explain essence of the present utility model; They are construed to any additional restriction is all contrary with the utility model spirit.
Claims (6)
1. the foam device on a sponge production line, described foam device is arranged between the discharge nozzle (1) and sponge shaping box (2) of sponge production line, the two ends of described sponge shaping box (2) length direction are respectively entrance point and the port of export, it is characterized in that, this foam device comprises the support (3) and the foam box (4) that are fixed on sponge shaping box (2) entrance point bottom place, the length of described support (3) is longer than the width of sponge shaping box (2), described foam box (4) inside has cavity, foam box (4) top has overfall, described foam box (4) top one side be fixed with can be mutually concordant with the inner bottom plating of sponge shaping box (2) overflow plate (41), on described foam box (4), be also fixed with installing plate (42), installing plate (42) with overflow plate (41) in the same side, and installing plate (42) is in overflowing plate (41) below, described foam box (4) bottom offers the import that can be connected with discharge nozzle (1), between described installing plate (42) and support (3), be provided with the slide mechanism that can make foam box (4) slide along support (3).
2. the foam device on sponge production line according to claim 1, it is characterized in that, described slide mechanism comprises cylinder (5), guide rail (6) and slide block (7), described guide rail (6) is fixed on support (3), the length of guide rail (6) is greater than the width of sponge shaping box (2) and is less than the length of support (3), slide block (7) one end is arranged in guide rail (6), slide block (7) other end is connected mutually with installing plate (42), it is upper that the cylinder body of described cylinder (5) is fixed on support (3), and the piston rod of cylinder (5) is fixed on slide block (7).
3. the foam device on sponge production line according to claim 1, it is characterized in that, described slide mechanism comprises motor, gear, tooth bar, guide rail (6) and slide block (7), described motor is fixed on support (3), described gear is fixed on the output shaft of motor, described tooth bar is fixed on installing plate (42), and wheel and rack is meshed, described guide rail (6) is fixed on support (3), the length of guide rail (6) is greater than the width of sponge shaping box (2) and is less than the length of support (3), slide block (7) one end is arranged in guide rail (6), slide block (7) other end is connected mutually with installing plate (42).
4. the foam device on sponge production line according to claim 2, it is characterized in that, described import volume is two, be respectively import one and import two, and described import one and import two are symmetrical arranged with respect to foam box (4) middle part, in described import one and import two, be connected with respectively tube connector one (8) and tube connector two (9), described tube connector one (8) is provided with magnetic valve one, described tube connector two (9) is provided with magnetic valve two, described magnetic valve one is all connected with a PLC Programmable Logic Controller (12) by circuit with magnetic valve two.
5. the foam device on sponge production line according to claim 4, it is characterized in that, on described support (3), be fixed with travel switch one (10) and travel switch two (11), described travel switch one (10) is all connected with above-mentioned PLC Programmable Logic Controller (12) by circuit with travel switch two (11), and above-mentioned cylinder (5) is connected with above-mentioned PLC Programmable Logic Controller (12) by circuit.
6. the foam device on sponge production line according to claim 4, is characterized in that, described tube connector one (8) and tube connector two (9) are bellows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320782504.4U CN203592621U (en) | 2013-12-02 | 2013-12-02 | Foaming device on sponge production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320782504.4U CN203592621U (en) | 2013-12-02 | 2013-12-02 | Foaming device on sponge production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203592621U true CN203592621U (en) | 2014-05-14 |
Family
ID=50673536
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320782504.4U Expired - Fee Related CN203592621U (en) | 2013-12-02 | 2013-12-02 | Foaming device on sponge production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203592621U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110679695A (en) * | 2019-10-30 | 2020-01-14 | 海宁纪亨保健食品有限公司 | Ginger tea processing system |
-
2013
- 2013-12-02 CN CN201320782504.4U patent/CN203592621U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110679695A (en) * | 2019-10-30 | 2020-01-14 | 海宁纪亨保健食品有限公司 | Ginger tea processing system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 314412 Jiaxing Province, Haining City, the town of salt Guan Park Road, No. four, No. 2, No. Patentee after: Zhejiang Chuan Yang home Limited by Share Ltd Address before: 314412 Jiaxing Province, Haining City, the town of salt Guan Park Road, No. four, No. 2, No. Patentee before: Zhejiang Chuanyang Sponge Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140514 Termination date: 20151202 |
|
| EXPY | Termination of patent right or utility model |