CN203592099U - Transmission shaft spline shaft horizontal forging die - Google Patents
Transmission shaft spline shaft horizontal forging die Download PDFInfo
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- CN203592099U CN203592099U CN201320654796.3U CN201320654796U CN203592099U CN 203592099 U CN203592099 U CN 203592099U CN 201320654796 U CN201320654796 U CN 201320654796U CN 203592099 U CN203592099 U CN 203592099U
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- 238000005242 forging Methods 0.000 title claims abstract description 123
- 230000005540 biological transmission Effects 0.000 title abstract 3
- 230000000903 blocking effect Effects 0.000 claims description 41
- 238000009721 upset forging Methods 0.000 claims description 12
- 230000000994 depressogenic effect Effects 0.000 claims description 11
- 230000010354 integration Effects 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 23
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 10
- 238000003754 machining Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 3
- 230000007704 transition Effects 0.000 abstract 3
- 239000000463 material Substances 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 8
- 238000005265 energy consumption Methods 0.000 description 5
- 238000004220 aggregation Methods 0.000 description 4
- 230000002776 aggregation Effects 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 238000005555 metalworking Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
A transmission shaft spline shaft horizontal forging die comprises a die frame, wherein a primary forging concave die body and a final forging concave die body are arranged on the die frame, a cavity of the primary forging concave die body and a cavity of the final forging concave die body are correspondingly provided with a punch type primary forging convex die body and a final forging convex die body respectively, the primary forging concave die body and the final forging concave die body respectively comprise an upper concave die and a lower concave die, a cavity is formed between the upper concave die and the corresponding lower concave die, the cavity is composed of a shaft head cavity, a transition cavity and a shaft body cavity which are coaxial and whose inner diameters sequentially decrease, and clamping forceps used for clamping a forge piece are arranged at the ends of each shaft body cavity. The axial section of the transition cavity of the primary forging concave die body is of a conical structure, and the transition cavity of the final forging concave die body is of a cylindrical structure. The transmission shaft spline shaft horizontal forging die is reasonable in design and simple in structure, the forge piece is easy to form, the rejection rate of the forge piece is largely lowered, the gathering process is eliminated, the production efficiency is improved, and production cost and die manufacturing cost are lowered. The inner diameters of the shaft body cavities of a primary forging cavity and a final forging cavity decrease, machining amount is reduced, and raw materials are saved.
Description
Technical field
The utility model belongs to auto industry technical field, relates in particular to a kind of splined driveshaft axle upset forging die tool.
Background technology
At present, Forging Technology under mould structure form under traditional splined shaft FMT is: blanking-heating in medium frequency-gathering-blocking-finish-forging, adopt and under this mould, complete forging of forging, the increase of aggregation process has not only increased mold materials expense, Mould Machining expense, also increase the mould production cycle, only on producing one, just significantly improves by mould production cost, in addition, this work step be increased in reduction production efficiency, increase man hour of labour, also virtually increased work production cost.
Be that this version of traditional moulds has following defect: 1. because the free compression ratio of forging exceedes 3.0, so forging forming difficulty percent defective large, forging is higher; 2. production efficiency is low, and production cost is high; 3. many gathering molds on mould, make troubles to Mould Machining, have increased Mould Machining cost simultaneously; 4, the internal diameter in the axis body chamber of blocking die cavity and finish-forging die cavity is 35mm, and the bar portion processing capacity that forges splined shaft is out larger, wastes more raw material.
Utility model content
The utility model is in order to solve weak point of the prior art, provide a kind of simple in structure, be convenient to manufacture, be easy to moulding, finished forged product rate is high, cost is low, the splined driveshaft axle upset forging die tool that economizes in raw materials.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: splined driveshaft axle upset forging die tool, comprise mould bases, mould bases is provided with blocking die body and finish-forging die body, the die cavity of blocking die body and finish-forging die body respectively correspondence is provided with punching type blocking body of punch and finish-forging body of punch, described blocking die body and finish-forging die body include upper cavity die and lower cavity die, upper cavity die is fixedly connected with mould bases by bolt respectively with lower cavity die, between upper cavity die and lower cavity die, be provided with the die cavity of hollow, die cavity is by coaxial and spindle nose that internal diameter reduces successively chamber, adapter cavity and axis body chamber form, the internal diameter in axis body chamber is 32mm, the end in two axis body chambeies is equipped with the clamp for clamping forge piece, the adapter cavity axial cross section of blocking die body is conical structure, and the adapter cavity of finish-forging die body is cylindrical structural.
Described blocking body of punch and finish-forging body of punch include jumper bar, connecting rod, contiguous block, connector, wedge, connecting plate and screw rod, connecting rod and contiguous block are coaxial and be made into integration, the end axis of centres of contiguous block is to offering slot, contiguous block radially offer the jack being communicated with slot, connector is coaxial and be made into integration with jumper bar, the end central authorities of connector offer screwed hole, connecting plate is provided with wedged hole, connecting plate is plugged in slot and wedged hole connection corresponding to jack, wedge is radially pegged graft and is coordinated with the wedged hole of connecting plate through jack, the outer end of connecting plate is fixedly connected with screw rod, screw flight is connected in the screwed hole of connector, the working end of the jumper bar of blocking body of punch is provided with flat punch, the working end of the jumper bar of finish-forging body of punch is provided with the spindle nose nest drift for stamped workpieces spindle nose nest, connecting rod be radially provided with locating slot.
The edge of described slot is provided with the depressed part of annular, and connector is provided with in an end with screwed hole and plugs depressed part the dome ring with depressed part adaptation.
Adopt technique scheme, the Forging Technology of splined driveshaft axle, can comprise the following steps:
(1), blanking: the diameter of blank is 32mm, and material is that 40Cr, length are 193.5mm;
(2), heating in medium frequency: the temperature of heating in medium frequency is that 950 ℃ ~ 1050 ℃, heat time are 5 ~ 5.5 minutes;
(3), blocking: blank material after heating in medium frequency is placed in the die cavity of blocking die body of horizontal forging and upsetting machine upper spline axle upset forging die tool, manipulation horizontal forging and upsetting machine, power drive end drives blocking body of punch stamping strip material, blank material is struck out to the pre-forging of splined shaft, the total length of pre-forging is 165mm, axis body length and the external diameter of pre-forging are respectively 120mm and 32mm, the spindle nose external diameter of pre-forging is 65mm, between the axis body of pre-forging and spindle nose, have conical transiting rod, the length of transiting rod is 25mm;
(4), finish-forging: pre-forging is placed in the die cavity of finish-forging die body of horizontal forging and upsetting machine upper spline axle upset forging die tool, manipulation horizontal forging and upsetting machine, power drive end drives the pre-forging of finish-forging body of punch punching press, pre-forging is struck out to finish-forging part, the total length of finish-forging part is 150mm, axis body length and the external diameter of finish-forging part are respectively 99mm and 32mm, the spindle nose external diameter of pre-forging is 68mm, between the axis body of finish-forging part and spindle nose, have columniform transiting rod, the external diameter of transiting rod and length are respectively 43.6mm and 25mm.
Wherein step (3) and step (4) are to adopt the utility model to put down to forge operation.
Owing to having cancelled gathering mold on mould bases, thereby manufacture difficulty and the cost of manufacture of mould are reduced.The internal diameter in axis body chamber is reduced to 32mm by original 35mm, has reduced like this and fully reduced to forge the external diameter of the splined shaft body of rod out, thereby reduced mach processing capacity, save material usage, reduce costs.The adapter cavity axial cross section of blocking die body is conical structure, guarantee like this cancelling on the basis of aggregation process, improve the reliability of blocker forging, allow and need the part being shaped to reshape to finish-forging, guarantee that like this blocking is unlikely to flexural deformation in forming process, does not occur Fold to finish-forging work step.Because blocking and finish-forging process workpiece still have higher temperature, clamp is for taking out the workpiece after blocking and finish-forging.
Connecting rod is connected with the power drive end of horizontal forging and upsetting machine, blocking body of punch and finish-forging body of punch adopt split modular structure, in drift fracture, only change drift, jumper bar and connector, save processing cost and the replacing time of body of punch, the consumption and the heat treatment energy consumption that have reduced mold materials, improved production efficiency, realizes energy-saving and cost-reducing.Between contiguous block and connecting plate, adopt coordinating of wedge and wedged hole, connect reliably, be convenient to dismounting.The cooperation of depressed part and dome ring, guarantees to connect location more precisely, reliably between pressing part and connecting portion.
The utility model is reasonable in design, simple in structure, and forging is easy to be shaped, and the percent defective of forging reduces greatly; Cancelled aggregation process, production efficiency improves, and reduces production costs and Mold Making cost; The internal diameter in the axis body chamber of blocking die cavity and finish-forging die cavity reduces, and reduces amount of machining and saves material.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is A-A cutaway view in the middle of Fig. 1;
Fig. 3 is the schematic diagram of workpiece after blocker forging;
Fig. 4 is the schematic diagram of workpiece after finish forging.
The specific embodiment
As depicted in figs. 1 and 2, splined driveshaft axle upset forging die tool of the present utility model, comprise mould bases 1, mould bases 1 is provided with blocking die body and finish-forging die body, the die cavity of blocking die body and finish-forging die body respectively correspondence is provided with punching type blocking body of punch and finish-forging body of punch, blocking die body and finish-forging die body include upper cavity die 3 and lower cavity die 4, upper cavity die 3 is fixedly connected with mould bases 1 by bolt 5 respectively with lower cavity die 4, can replace with die 3 and lower cavity die 4 by assembling-disassembling bolt 5 like this, between upper cavity die 3 and lower cavity die 4, be provided with the die cavity of hollow, die cavity is by coaxial and spindle nose that internal diameter reduces successively chamber 6, adapter cavity 7 and axis body chamber 8 form, the inner diameter D in axis body chamber 8 is 32mm, the end in two axis body chambeies 8 is equipped with the clamp 9 for clamping forge piece, adapter cavity 7 axial cross sections of blocking die body are conical structure, and the adapter cavity 7 of finish-forging die body is cylindrical structural.
Blocking body of punch and finish-forging body of punch include jumper bar 10, connecting rod 11, contiguous block 12, connector 13, wedge 14, connecting plate 15 and screw rod 16, connecting rod 11 and contiguous block 12 is coaxial and be made into integration, the end axis of centres of contiguous block 12 is to offering slot 17, contiguous block 12 radially offer the jack 18 being communicated with slot 17, connector 13 is coaxial and be made into integration with jumper bar 10, the end central authorities of connector 13 offer screwed hole 19, connecting plate 15 is provided with wedged hole 20, connecting plate 15 is plugged in slot 17 and wedged hole 20 connection corresponding to jack 18, wedge 14 is radially pegged graft and is coordinated with the wedged hole 20 of connecting plate 15 through jack 18, the outer end of connecting plate 15 is fixedly connected with screw rod 16, screw rod 16 is threaded in the screwed hole 19 of connector 13, the working end of the jumper bar 10 of blocking body of punch is provided with flat punch 21, the working end of the jumper bar 10 of finish-forging body of punch is provided with the spindle nose nest drift 22 for stamped workpieces spindle nose nest, connecting rod 11 be radially provided with locating slot 25.
The edge of slot 17 is provided with the depressed part 23 of annular, and connector 13 is provided with in an end with screwed hole 19 and plugs depressed part 23 the dome ring 24 with depressed part 23 adaptations.
Owing to having cancelled gathering mold at mould bases 1, thereby manufacture difficulty and the cost of manufacture of mould are reduced.The internal diameter in axis body chamber 8 is reduced to 32mm by original 35mm, has reduced like this and fully reduced to forge the external diameter of the splined shaft body of rod out, thereby reduced mach processing capacity, save material usage, reduce costs.Adapter cavity 7 axial cross sections of blocking die body are conical structure, guarantee like this cancelling on the basis of aggregation process, improve the reliability of blocker forging, allow and need the part being shaped to reshape to finish-forging, guarantee that like this blocking is unlikely to flexural deformation in forming process, does not occur Fold to finish-forging work step.Because blocking and finish-forging process workpiece still have higher temperature, clamp 9 is for taking out the workpiece after blocking and finish-forging.
Connecting rod 11 is connected with the power drive end of horizontal forging and upsetting machine, blocking body of punch and finish-forging body of punch adopt split modular structure, in drift fracture, only change drift, jumper bar 10 and connector 13, save processing cost and the replacing time of body of punch, the consumption and the heat treatment energy consumption that have reduced mold materials, improved production efficiency, realizes energy-saving and cost-reducing.Between contiguous block 12 and connecting plate 15, adopt coordinating of wedge 14 and wedged hole 20, connect reliably, be convenient to dismounting.The cooperation of depressed part 23 and dome ring 24, guarantees to connect location more precisely, reliably between pressing part and connecting portion.
In the time that work is used, first the cylindrical blank of high temperature is placed in the die cavity of blocking die body, flat punch 21 axial punch of blocking body of punch, blank forging is become to pre-forging as shown in Figure 3, then open the upper cavity die 3 on mould bases 1, use clamp 9 pre-forging to be clamped in the die cavity of finish-forging die body, spindle nose nest drift 22 axial punch of finish-forging die body, are finally forged to finish-forging part as shown in Figure 4 by pre-forging.
As shown in Figure 3 and Figure 4, the Forging Technology of splined driveshaft axle, comprises the following steps:
(1), blanking: the diameter of blank is 32mm, and material is that 40Cr, length are 193.5mm;
(2), heating in medium frequency: the temperature of heating in medium frequency is that 950 ℃ ~ 1050 ℃, heat time are 5 ~ 5.5 minutes;
(3), blocking: blank material after heating in medium frequency is placed in the die cavity of blocking die body of horizontal forging and upsetting machine upper spline axle upset forging die tool, manipulation horizontal forging and upsetting machine, power drive end drives blocking body of punch stamping strip material, blank material is struck out to the pre-forging of splined shaft, the total length L 1 of pre-forging is 165mm, axis body 28 length L 2 and the D outer diameter 1 of pre-forging are respectively 120mm and 32mm, spindle nose 26 D outer diameter 2 of pre-forging are 65mm, between the axis body 28 of pre-forging and spindle nose 26, have conical transiting rod 27, the length L 3 of transiting rod 27 is 25mm;
(4), finish-forging: pre-forging is placed in the die cavity of finish-forging die body of horizontal forging and upsetting machine upper spline axle upset forging die tool, manipulation horizontal forging and upsetting machine, power drive end drives the pre-forging of finish-forging body of punch punching press, pre-forging is struck out to finish-forging part, the total length L 4 of finish-forging part is 150mm, axis body 28 length L 5 and the D outer diameter 3 of finish-forging part are respectively 99mm and 32mm, spindle nose 26 D outer diameter 4 of finish-forging part are 68mm, between the axis body 28 of finish-forging part and spindle nose 26, have columniform transiting rod 27, D outer diameter 5 and the length L 6 of transiting rod 27 are respectively 43.6mm and 25mm.
Wherein step (3) and step (4) the flat forging operation for adopting the utility model to carry out.Because the Forging Technology of splined driveshaft axle has been cancelled gathering work step, with respect to existing conventional art, there is following beneficial effect:
1, reduced gathering work step, just be equivalent to reduce four modules and a gathering drift, one mold gross weight is 150Kg, press 15.5 yuan/Kg of mould steel expense, add 4.5 yuan/Kg of mold hot handling, the die cost that can save of adding up is 20 yuan/Kg × 150Kg=2000 unit, and only this has just reduced die cost significantly, is equivalent to 1 forging of every production and reduces 0.3 yuan of die cost.
2, reduced gathering work step, make workman's production efficiency improve 35%, well-known, the granting of reckoning by the piece of workman's wage, dry is The more the better, wage will be higher, and product of the same race is produced under new technology, and the stability of product quality is also guaranteed, the factor of more impacts of work step forging quality is also more, learn through summing up contrast contrast, the percent defective of the forging that new technology is produced reduces by 2%, is equivalent to every forging and reduces costs 0.4 yuan of left and right.
3, no matter reduced gathering work step, be aspect energy-conservation or consumption reduction, has outstanding contribution, and energy-saving and cost-reducing work has had substantial breakthrough, has improved constantly production efficiency, has also reduced forging, metalworking cost.
Adopt the splined shaft finish-forging part (shown in Fig. 4) that processes of the utility model, compared with the forging of traditional structure, advantage of the present utility model can be summarized as following some content:
1, consumption reduction aspect: the bar portion of blank reduces to φ 32 by original φ 35, forging reduces weight 0.15Kg, and every is reduced by 0.6 yuan of material cost.
2, energy-conservation aspect: calculate Frequency Induction Heating, the about 0.5Kw.h(0.5 degree of per kilogram blank heating energy consumption from the energy consumption of heating blank), can save electric energy 0.15Kg × 0.5 degree/Kg=0.075 degree for every, every is reduced by 0.1 yuan of left and right of energy cost.
3, lumber recovery aspect: new designing technique can improve stock utilization 2%, every the 0.4 yuan of left and right that reduces production costs.
4, follow-up metalworking: the 0.3 yuan/part of metalworking cutter expense of saving parent company.
In sum: 1 forging of every production, totle drilling cost reduces by 1.4 yuan of left and right, if 1,000,000/year of the output of this type of splined shaft can be saved 1,400,000 yuan of left and right every year.
The present embodiment is not done any pro forma restriction to shape of the present utility model, material, structure etc.; any simple modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all belong to the protection domain of technical solutions of the utility model.
Claims (3)
1. splined driveshaft axle upset forging die tool, comprise mould bases, mould bases is provided with blocking die body and finish-forging die body, the die cavity of blocking die body and finish-forging die body respectively correspondence is provided with punching type blocking body of punch and finish-forging body of punch, it is characterized in that: described blocking die body and finish-forging die body include upper cavity die and lower cavity die, upper cavity die is fixedly connected with mould bases by bolt respectively with lower cavity die, between upper cavity die and lower cavity die, be provided with the die cavity of hollow, die cavity is by coaxial and spindle nose that internal diameter reduces successively chamber, adapter cavity and axis body chamber form, the internal diameter in axis body chamber is 32mm, the end in two axis body chambeies is equipped with the clamp for clamping forge piece, the adapter cavity axial cross section of blocking die body is conical structure, and the adapter cavity of finish-forging die body is cylindrical structural.
2. splined driveshaft axle upset forging die tool according to claim 1, it is characterized in that: described blocking body of punch and finish-forging body of punch include jumper bar, connecting rod, contiguous block, connector, wedge, connecting plate and screw rod, connecting rod and contiguous block are coaxial and be made into integration, the end axis of centres of contiguous block is to offering slot, contiguous block radially offer the jack being communicated with slot, connector is coaxial and be made into integration with jumper bar, the end central authorities of connector offer screwed hole, connecting plate is provided with wedged hole, connecting plate is plugged in slot and wedged hole connection corresponding to jack, wedge is radially pegged graft and is coordinated with the wedged hole of connecting plate through jack, the outer end of connecting plate is fixedly connected with screw rod, screw flight is connected in the screwed hole of connector, the working end of the jumper bar of blocking body of punch is provided with flat punch, the working end of the jumper bar of finish-forging body of punch is provided with the spindle nose nest drift for stamped workpieces spindle nose nest, connecting rod be radially provided with locating slot.
3. splined driveshaft axle upset forging die tool according to claim 2, is characterized in that: the edge of described slot is provided with the depressed part of annular, and connector is provided with in an end with screwed hole and plugs depressed part the dome ring with depressed part adaptation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320654796.3U CN203592099U (en) | 2013-10-23 | 2013-10-23 | Transmission shaft spline shaft horizontal forging die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320654796.3U CN203592099U (en) | 2013-10-23 | 2013-10-23 | Transmission shaft spline shaft horizontal forging die |
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| Publication Number | Publication Date |
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| CN203592099U true CN203592099U (en) | 2014-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320654796.3U Expired - Lifetime CN203592099U (en) | 2013-10-23 | 2013-10-23 | Transmission shaft spline shaft horizontal forging die |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108672633A (en) * | 2018-08-13 | 2018-10-19 | 台州建松机械有限公司 | Automatic punching die |
| CN110722083A (en) * | 2019-10-09 | 2020-01-24 | 江苏保捷锻压有限公司 | Vertical forging is with straight hole forming die optimization structure |
-
2013
- 2013-10-23 CN CN201320654796.3U patent/CN203592099U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108672633A (en) * | 2018-08-13 | 2018-10-19 | 台州建松机械有限公司 | Automatic punching die |
| CN110722083A (en) * | 2019-10-09 | 2020-01-24 | 江苏保捷锻压有限公司 | Vertical forging is with straight hole forming die optimization structure |
| CN110722083B (en) * | 2019-10-09 | 2021-05-11 | 江苏保捷锻压有限公司 | Vertical forging is with straight hole forming die optimization structure |
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| CX01 | Expiry of patent term |
Granted publication date: 20140514 |
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| CX01 | Expiry of patent term |