CN203589092U - Mercury-free and lead-free environment-friendly button battery - Google Patents
Mercury-free and lead-free environment-friendly button battery Download PDFInfo
- Publication number
- CN203589092U CN203589092U CN201320721928.XU CN201320721928U CN203589092U CN 203589092 U CN203589092 U CN 203589092U CN 201320721928 U CN201320721928 U CN 201320721928U CN 203589092 U CN203589092 U CN 203589092U
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- negative pole
- cover
- negative
- inner cap
- mercury
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model provides a mercury-free and lead-free environment-friendly button battery which comprises an anode shell, an anode material, sealing rubber rings, a cathode cover, a cathode material and a membrane for isolating the anode material from the cathode material, wherein the anode material is arranged at the inner bottom of the anode shell; the membrane is placed above the anode material; the cathode cover is connected with the anode shell in a buckling manner; the sealing rubber rings for isolating the cathode cover from the anode shell are arranged between the cathode cover and the anode shell; and the cathode material is arranged between the cathode cover and the membrane. The mercury-free and lead-free environment-friendly button battery is characterized in that the cathode cover consists of an outer cathode cover and an inner cathode cover which are matched and buckled together; and a metal material which does not generate hydrogen evolution reaction with the cathode material is electroplated on the surface of the inner cathode cover. According to the mercury-free and lead-free environment-friendly button battery, the phenomena of gas expansion and liquid leakage of the battery can be avoided, and the yield of a product is increased; meanwhile, the cathode cover is divided into the inner cathode cover and the outer cathode cover which are separately electroplated; furthermore, the electroplating difficulty can be reduced and the cost can be effectively reduced.
Description
Technical field
The utility model relates to the technical field that battery is made, and refers in particular to a kind of without mercury leadless environment-friendly button cell.
Background technology
Traditional button cell is used the material with mercury element to be used as negative material, after this type of battery is discarded, poisonous mercury will inevitably cause severe contamination to environment, along with the attention of countries in the world to environmental protection, every country and area have all proposed battery in succession without the unleaded requirement of mercury, and if traditional button cell does not add mercury, contacting between the parent metal that the negative material in battery covers with battery cathode can produce the problem that inflatable and leakage occur in battery, and people's ways of addressing this issue is indium plating layer or signal bronze layer on the inner concave of button cell, because intercepting negative material effectively, indium layer or copper tin layer contact with the parent metal of negative cover, thereby can solve the problem of inflatable and leakage, in prior art, the general negative cover that adopts following several method to make mercury-free button battery.
First method is that the two sides of iron plate or ferrous metals sheet is electroplated respectively, one side nickel plating, and one side is plated the alloys such as indium, copper tin or indium tin, then by hardware stamping moulding, after cleaning oil removing, makes negative cover finished product.
Second method is by iron plate or the punch forming of ferrous metals sheet, then by alloys such as stamping forming negative cover integral surface Direct Electroplating last layer indium, copper tin or indium tin.
The third method is by iron plate or the punch forming of ferrous metals sheet, then stamping forming negative cover integral surface is electroplated to last layer nickel, alloys such as again plating one deck indium, copper tin or indium tin powers on nickel dam surface, then by chemical method, wash away the alloys such as indium, copper tin or indium tin of cathode cover exterior face, make the outer surface of this negative cover have the nickel dam that oxidation resistance is strong, inner concave is the alloy-layers such as indium, copper tin or indium tin, and last cleaning-drying makes negative cover finished product.
Although the button battery cathode cap of above-mentioned making to a certain extent can negative material and the parent metal of negative cover intercept and open, but due to the deficiency in manufacture craft and serviceability, cause the button cell that said method makes to have in actual applications various defects.
In first method, during actual punch forming, easily the sheet metal with electrodeposited coating is caused and stretches or scrape damage, make the electrodeposited coating on its two sides occur situation about rupturing, the one side that is coated with nickel dam is scraped after damage, the exposed easy oxidation and rusting outside of parent metal, affecting battery normally uses, and be coated with after a coating fracture of the alloys such as indium, copper tin or indium tin, exposed parent metal can cause zinc powder corrosion and liberation of hydrogen, thereby causes battery leakage, inflatable even to explode.
In the second approach, because the alloys such as indium, copper tin or indium tin are easily affected by environment, after a period of time, its surface forms oxide-film, and this oxide-film is non-conductive, causes the electricity consumption loop open circuit of this battery, causes battery to use.
In the third method, cannot guarantee that the alloys such as indium, copper tin or indium tin of cathode cover exterior face are by eccysis completely, and the alloys such as residual indium, copper tin or indium tin can generate oxide-film and cause battery loop open circuit, shortened the battery shelf-life, simultaneously, the processing of chemical method can produce a large amount of harmful substances, to environment.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provide a kind of reasonable in design, can effectively solve negative cover poor plating and cause battery inflatable and leakage problem without mercury leadless environment-friendly button cell.
For achieving the above object, technical scheme provided by the utility model is: a kind of without mercury leadless environment-friendly button cell, it includes anode cover, positive electrode, O-ring seal, negative cover, the barrier film of negative material and isolation positive electrode and negative material, wherein, positive electrode is placed in anode cover inner bottom part, above positive electrode, place barrier film, negative cover and anode cover are fastened and connected, between negative cover and anode cover, be equiped with the O-ring seal of isolation negative cover and anode cover, negative material is installed between negative cover and barrier film, described negative cover is mated fastening and is formed by negative pole enclosing cover with negative pole inner cap, wherein, negative pole inner cap surface is electroplate with the metal material that evolving hydrogen reaction does not occur with negative material.
Described negative pole enclosing cover adopts iron plate or the punch forming of ferrous metals sheet, and is electroplate with nickel dam in this negative pole outer cap surface.
Described negative pole inner cap adopts iron plate or the punch forming of ferrous metals sheet, and at this negative pole inner cap surface indium plating layer, tin layer, signal bronze layer or indium stannum alloy layer.
Described negative pole inner cap adopts the sheet metal of the pre-copper facing of one side, a nickel preplating to carry out punch forming, then at this negative pole inner cap surface indium plating layer, tin layer, signal bronze layer or indium stannum alloy layer.
Described negative pole inner cap be shaped as matrix, its periphery has U-shaped revers turn part, negative pole inner cap and O-ring seal are combined closely, the two ends of negative pole enclosing cover are inserted the position, anti-limit of negative pole inner cap and are mated laminating with negative pole inner cap.
Described negative pole enclosing cover be shaped as matrix, its periphery has U-shaped revers turn part, negative pole enclosing cover and O-ring seal are combined closely, and negative pole inner cap is inserted and is closely affixed with negative pole enclosing cover from negative pole enclosing cover concave ends.
The utility model is after having adopted such scheme, its great advantage is to fasten the overlapping combination negative cover of composition by negative cover being designed to negative pole inner cap and negative pole enclosing cover, at negative pole, cover nickel plating outward, in negative pole, cover plating indium, copper tin or indium tin layer, guarantee the not oxidized variable color of finished product battery capping, guarantee that battery in use can not cause opening circuit because of producing oxide-film, also avoided cleaning by chemical method the indium of outer capping simultaneously, when copper tin or indium tin coating to environment, and the indium of the negative pole inner cap surface contacting with negative material, copper tin or indium tin layer can effectively intercept negative material and contact with the substrate metal of negative pole inner cap, thereby avoided battery to occur inflatable, the situation of leakage, increased the qualification rate of product, simultaneously, negative cover is divided into negative pole inner cap and negative pole enclosing cover, and separately electroplate, more can reduce plating difficulty, effectively reduce costs.
Accompanying drawing explanation
Fig. 1 is without the sectional view of the unleaded button cell of mercury in embodiment 1.
Fig. 2 is the structural representation before the combination of negative pole enclosing cover and negative pole inner cap in embodiment 1.
Fig. 3 is the structural representation after the combination of negative pole enclosing cover and negative pole inner cap in embodiment 1.
Fig. 4 is without the sectional view of the unleaded button cell of mercury in embodiment 2.
Fig. 5 is the structural representation before the combination of negative pole enclosing cover and negative pole inner cap in embodiment 2.
Fig. 6 is the structural representation after the combination of negative pole enclosing cover and negative pole inner cap in embodiment 2.
Embodiment
Below in conjunction with specific embodiment, the utility model is described in further detail:
Embodiment 1: referring to accompanying drawing 1 to shown in accompanying drawing 3, described in the present embodiment without mercury leadless environment-friendly button cell, it includes anode cover 1, positive electrode 2, O-ring seal 3, negative cover 4, negative material 5 and barrier film 6, the calamine cream of described negative material 5 for mixing without the unleaded zinc powder of mercury and electrolyte, positive electrode 2 is that electrolytic manganese dioxide mixes with graphite and the molded muffin of beer, anode cover 1 has the metal shell of nickel for surface coverage, wherein, positive electrode 2 is placed on the inner bottom part of anode cover 1, account for half of anode cover 1 shell internal volume, smooth positive electrode 2 tops that are placed on of barrier film 6, negative cover 4 is fastened and connected by negative pole enclosing cover 401 and negative pole inner cap 402 couplings, negative pole enclosing cover 401 is formed by iron plate or the punch forming of ferrous metals sheet, and be shaped as matrix, periphery has U-shaped revers turn part, negative pole inner cap 402 is by another iron plate or the punch forming of ferrous metals sheet, and shape can closely fasten with negative pole enclosing cover 401, negative pole enclosing cover 401 and negative pole inner cap 402 in machine-shaping clean, oil removing, and then by the electroplating surface nickel dam 7 of this negative pole enclosing cover 401, the surface electrical of this negative pole inner cap 402 is coated with and is electroplate with indium layer, tin layer, described in signal bronze layer or indium stannum alloy layer 8(, negative pole inner cap 402 can also adopt the pre-copper facing of one side, the sheet metal of a nickel preplating carries out punch forming, and then at its electroplating surface indium layer, tin layer, signal bronze layer or indium stannum alloy layer 8), to completing negative pole enclosing cover 401 and the negative pole inner cap 402 of electroplating work procedure, clean, dry, when negative pole enclosing cover 401 and negative pole inner cap 402 fastening, negative pole enclosing cover 401 first combines with O-ring seal 3, again negative pole inner cap 402 is inserted from the concave ends of negative pole enclosing cover 401, negative pole enclosing cover 401 and negative pole inner cap 402 are closely affixed, the negative cover 4 and the anode cover 1 that negative pole enclosing cover 401 and negative pole inner cap 402, consist of are fastened and connected, and O-ring seal 3 is just folded between negative cover 4 and anode cover 1, sealing cushion rubber 3 is for isolating negative cover 4 and anode cover 1, prevent external short-circuit of battery, while making negative cover 4 fasten with anode cover 1, guarantee sealing simultaneously, prevent battery leakage, described negative material 5 is installed between negative cover 4 and barrier film 6, press above-mentioned steps by anode cover 1, positive electrode 2, barrier film 6, O-ring seal 3, negative material 5, negative pole enclosing cover 401 and the 402 assembling sealings of negative pole inner cap, make without mercury leadless environment-friendly button cell.
Embodiment 2: with reference to accompanying drawing 4 to shown in accompanying drawing 6, as different from Example 1 in the present embodiment, described negative pole inner cap 402 is by iron plate or the punch forming of ferrous metals sheet, and be shaped as matrix, periphery has U-shaped revers turn part, negative pole enclosing cover 401 is by another iron plate or the punch forming of ferrous metals sheet, its shape can closely be affixed for negative pole inner cap 402, when negative pole inner cap 402 fastens with negative pole enclosing cover 401, negative pole inner cap 402 is combined closely with O-ring seal 3, and the two ends of negative pole enclosing cover 401 are inserted the position, anti-limit of negative pole inner cap 402 and mated laminating with negative pole inner cap 402.
In sum, this is without mercury leadless environment-friendly button cell, negative pole enclosing cover 401 surface electrical are coated with nickel dam 7, the not oxidized variable color of battery capping of this button cell of effective guarantee, guaranteed that battery in use can not cause and open circuit because oxide-film is non-conductive, simultaneously at negative pole inner cap 402 electroplating surface indium layers, tin layer, signal bronze layer or indium stannum alloy layer 8, effectively intercepting negative material 5 contacts with the parent metal of negative cover 4, thereby avoided battery inflatable, the problem of leakage or blast, also stopped battery and used potential safety hazard simultaneously, greatly improved the qualification rate of product, and mate by negative pole enclosing cover 401 and negative pole inner cap 402 negative cover 4 that fastens and make, while having avoided existing production button battery cathode cap, to clean outer plating indium by chemical substance, alloys such as copper indium and cause the pollution of environment, effectively alleviate enterprise's production cost, meet current environmental requirement simultaneously.This is simple in structure without mercury leadless environment-friendly button cell, and production technology is easy, is easy to suitability for industrialized production, in mode of production process, also easily controls, and the fail safe of battery is simultaneously splendid, and battery can be extended.
The examples of implementation of the above are only the preferred embodiment of the utility model, not with this, limit practical range of the present utility model, therefore the variation that all shapes according to the utility model, principle are done all should be encompassed in protection range of the present utility model.
Claims (6)
1. one kind without mercury leadless environment-friendly button cell, it includes anode cover (1), positive electrode (2), O-ring seal (3), negative cover (4), the barrier film (6) of negative material (5) and isolation positive electrode (2) and negative material (5), wherein, positive electrode (2) is placed in anode cover (1) inner bottom part, in positive electrode (2) top, place barrier film (6), negative cover (4) is fastened and connected with anode cover (1), between negative cover (4) and anode cover (1), be equiped with the O-ring seal (3) of isolation negative cover (4) and anode cover (1), negative material (5) is installed between negative cover (4) and barrier film (6), it is characterized in that: described negative cover (4) is mated fastening and formed by negative pole enclosing cover (401) with negative pole inner cap (402), wherein, negative pole inner cap (402) surface electrical is coated with the metal material that evolving hydrogen reaction does not occur with negative material (5).
2. according to claim 1 a kind of without mercury leadless environment-friendly button cell, it is characterized in that: described negative pole enclosing cover (401) adopts iron plate or the punch forming of ferrous metals sheet, and is coated with nickel dam (7) in this negative pole enclosing cover (401) surface electrical.
3. according to claim 1 a kind of without mercury leadless environment-friendly button cell, it is characterized in that: described negative pole inner cap (402) adopts iron plate or the punch forming of ferrous metals sheet, and is coated with indium layer, tin layer, signal bronze layer or indium stannum alloy layer (8) in this negative pole inner cap (402) surface electrical.
4. according to claim 1 a kind of without mercury leadless environment-friendly button cell, it is characterized in that: described negative pole inner cap (402) adopts the sheet metal of the pre-copper facing of one side, a nickel preplating to carry out punch forming, then at this negative pole inner cap (402) electroplating surface indium layer, tin layer, signal bronze layer or indium stannum alloy layer (8).
5. according to claim 1 a kind of without mercury leadless environment-friendly button cell, it is characterized in that: described negative pole inner cap (402) be shaped as matrix, its periphery has U-shaped revers turn part, negative pole inner cap (402) is combined closely with O-ring seal (3), and the two ends of negative pole enclosing cover (401) are inserted the position, anti-limit of negative pole inner cap (402) and mated laminating with negative pole inner cap (402).
6. according to claim 1 a kind of without mercury leadless environment-friendly button cell, it is characterized in that: described negative pole enclosing cover (401) be shaped as matrix, its periphery has U-shaped revers turn part, negative pole enclosing cover (401) is combined closely with O-ring seal (3), and negative pole inner cap (402) is inserted and is closely affixed with negative pole enclosing cover (401) from negative pole enclosing cover (401) concave ends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320721928.XU CN203589092U (en) | 2013-11-16 | 2013-11-16 | Mercury-free and lead-free environment-friendly button battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320721928.XU CN203589092U (en) | 2013-11-16 | 2013-11-16 | Mercury-free and lead-free environment-friendly button battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203589092U true CN203589092U (en) | 2014-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320721928.XU Expired - Fee Related CN203589092U (en) | 2013-11-16 | 2013-11-16 | Mercury-free and lead-free environment-friendly button battery |
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| CN (1) | CN203589092U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103560214A (en) * | 2013-11-16 | 2014-02-05 | 佛山市南海新光电池材料有限公司 | Mercury-free and lead-free environment-friendly button cell and manufacturing method thereof |
| CN112467268A (en) * | 2020-11-30 | 2021-03-09 | 惠州市恒泰科技股份有限公司 | Button battery and preparation method thereof |
| CN112467266A (en) * | 2020-11-30 | 2021-03-09 | 惠州市恒泰科技股份有限公司 | Preparation method of steel shell button cell and steel shell button cell |
| CN113851694A (en) * | 2021-11-30 | 2021-12-28 | 江苏时代新能源科技有限公司 | Battery cell, battery, electric device, method and apparatus for manufacturing battery cell |
-
2013
- 2013-11-16 CN CN201320721928.XU patent/CN203589092U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103560214A (en) * | 2013-11-16 | 2014-02-05 | 佛山市南海新光电池材料有限公司 | Mercury-free and lead-free environment-friendly button cell and manufacturing method thereof |
| CN112467268A (en) * | 2020-11-30 | 2021-03-09 | 惠州市恒泰科技股份有限公司 | Button battery and preparation method thereof |
| CN112467266A (en) * | 2020-11-30 | 2021-03-09 | 惠州市恒泰科技股份有限公司 | Preparation method of steel shell button cell and steel shell button cell |
| CN112467266B (en) * | 2020-11-30 | 2023-12-19 | 惠州市恒泰科技股份有限公司 | Preparation method of steel shell button cell and steel shell button cell |
| CN113851694A (en) * | 2021-11-30 | 2021-12-28 | 江苏时代新能源科技有限公司 | Battery cell, battery, electric device, method and apparatus for manufacturing battery cell |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140507 Termination date: 20211116 |