CN203582943U - Hanger for batched hot-dip galvanizing - Google Patents
Hanger for batched hot-dip galvanizing Download PDFInfo
- Publication number
- CN203582943U CN203582943U CN201320741075.6U CN201320741075U CN203582943U CN 203582943 U CN203582943 U CN 203582943U CN 201320741075 U CN201320741075 U CN 201320741075U CN 203582943 U CN203582943 U CN 203582943U
- Authority
- CN
- China
- Prior art keywords
- zinc
- hanger
- support
- crossbeam
- guide rail
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005246 galvanizing Methods 0.000 title abstract description 12
- 238000007598 dipping method Methods 0.000 claims abstract description 21
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 154
- 229910052725 zinc Inorganic materials 0.000 claims description 153
- 239000011701 zinc Substances 0.000 claims description 153
- 238000007654 immersion Methods 0.000 claims description 23
- 238000007747 plating Methods 0.000 claims description 23
- 239000007788 liquid Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 10
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000006210 lotion Substances 0.000 description 20
- 230000000694 effects Effects 0.000 description 11
- 230000007423 decrease Effects 0.000 description 6
- 238000010009 beating Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- XEPNJJFNSJKTSO-UHFFFAOYSA-N azanium;zinc;chloride Chemical compound [NH4+].[Cl-].[Zn] XEPNJJFNSJKTSO-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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- Coating With Molten Metal (AREA)
Abstract
The utility model discloses a hanger for batched hot-dip galvanizing. The hanger comprises a lifting lug, a crossbeam, a bracket, an under frame and a hook, wherein the lifting lug is fixedly arranged on the crossbeam; the crossbeam is connected with the under frame by virtue of a cable wire; the hook is arranged on the under frame; the crossbeam is placed on the bracket; the device also can comprise guide rails; at the moment, roller wheels are mounted at the bottom of the bracket; the bracket is arranged on the guide rails by virtue of the roller wheels; a drive motor is mounted on the bracket; by virtue of the action of the drive motor, the bracket can move on the guide rails along the guide rails by virtue of the roller wheels. The hanger disclosed by the utility model can be used for finishing the actions of dipping into a galvanizing bath, moving in the galvanizing bath and leaving from the galvanizing bath during batched hot-dip galvanizing of steel members; during a concreting process, more than a half of the hanger is exposed from the liquid level of the galvanizing bath, so the hanger is suitable for automatic concreting operation; the labor intensity is small; the production rate is high; the operation environment for workers is improved.
Description
Technical field
The utility model relates to galvanized hanging tools, and more particularly, the utility model relates to hanger used for hot dip galvanizing, especially steel member batch hanger used for hot dip galvanizing.
Background technology
During batch quantity hot dipping zinc, the immersion plating of workpiece is interrupted, before immersion plating, with making ash rake, the zinc gray of liquid level in zinc pot is beaten only by hand, and the decline of driving suspender, the hanger being connected with suspender declines until workpiece immerses in zinc liquid completely thereupon, and driving stops declining; Now, the frame dish of hanger is more than zinc body lotion face, and the workpiece on hook is below zinc body lotion face, and more than hook top is exposed at zinc body lotion face, hook bottom is dipped in below zinc body lotion face.Reach after the predetermined immersion plating time, driving drag hanger along zinc pot width reach and after move repeatedly, reach or after move in gap, zinc is bathed equal exposed portions serve liquid level, the manual dozen ash rake of holding of workman is beaten the zinc gray of exposing on liquid level only, then hanger rises under the traction of driving, and workpiece shifts out zinc bath and proceeds to next process.Adopt this traditional hanger immersion plating, zinc body lotion face, because there being numerous hooks to distribute, causes the liquid level exposing discontinuous, beats ash manipulation loaded down with trivial details, and zinc gray is difficult to clean out.In addition, when batch quantity hot dipping zinc is produced, zinc pot liquid level is a unlimited system, and zinc is bathed and directly contacted with atmosphere, and immersion plating moment, the zinc ammonium chloride of workpiece surface helps plating salt film decomposes generating portion scum silica frost and volume of smoke, serious harm operator's physical and mental health.
In batch quantity hot dipping zinc practice, hanger is not sought unity of standard or specification requirement, generally by a frame dish, formed, two hangers are contained in frame dish top, frame dish below is connected with many row's hooks, during production operation, workpiece hangs on hook, this hanging tool structure is simple, with low cost, but be difficult to adapt to mechanize, plays grey requirement.A kind of zinc-plated liquid level solution surface impurity cleaning device is disclosed in Chinese patent (patent No.: ZL 201020223710.8), it is comprised of two groups of attemperators and impurity scraper plate, its attemperator is positioned at zinc pot top also can be to the two ends folding of zinc pot, in the width of scraper plate and zinc pot, the width of liquid level is identical, and scraper plate is fixed on attemperator and can rotates to zinc liquid level lower 1 centimetre around a bearing pin; When moving along the guide rail of zinc pot both sides under the driving of attemperator at windlass, scraper plate is scraped zinc gray to the impurity Receiving bin of zinc pot end.Adopt this patented technology, before immersion plating, zinc in zinc pot can be bathed to surperficial zinc gray and beat only; But the hook distributing on zinc body lotion face during immersion plating has hindered the motion of scraper plate.And along with the increase of batch quantity hot dipping zinc workpiece amount of finish, total zinc consumption constantly increases, cause zinc body lotion face in zinc pot to decline, if will cause the unsettled operation of scraper plate to increasing zinc ingot metal in zinc pot not in time, will scrape less than zinc gray.But due to the complicacy of workpiece size to be plated, shape, the restriction of operating space, and the discontinuity feature of batch quantity hot dipping zinc technological process, invent so far from galvanizing in 1742, batch quantity hot dipping zinc field is still continued to use always and is manually beaten ash.For this reason, the hanger of studying a kind of novel texture with adapt to following mechanize even automatization beat ash manipulation and replace and existing manually beat ash manipulation method, improve operating environment, will be batch quantity hot dipping zinc those skilled in the art problem demanding prompt solutions.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of batch quantity hot dipping zinc hanger is provided, and while facilitating immersion plating, beats ash manipulation, is adapted to mechanize in the future and beats grey operational requirement, improves operating environment.
The utility model batch quantity hot dipping zinc comprises hanger 1, crossbeam 3, support 4, underframe 5, hook 6 with hanger, hanger 1 is fixed on crossbeam 3, and crossbeam 3 is connected with underframe 5 by cable wire 2, and hook 6 is arranged on underframe 5, crossbeam 3 is placed on support 4, and support 4 is arranged on respectively immersion plating bath two ends.
The spacing that is provided with 8, two strut rails 8 of strut rail on support 4 described in the utility model is 30～40 centimetres, and crossbeam 3 can move between two strut rails 8 on support 4.
The utility model device also comprises guide rail 7, when hanger is provided with guide rail 7, the bottom of support 4 is provided with running roller, support 4 is arranged on guide rail 7 by running roller, on support 4, drive-motor is installed, effect lower bracket 4 at drive-motor can move along guide rail 7 on guide rail 7 by running roller, crossbeam 3 is placed on support 4, guide rail 7 is arranged on outside the two ends of zinc pot length direction, and two strut rails 8 are arranged on guide rail 7, along guide rail 7, the stroke between two strut rails 8 is 30～40 centimetres to support 4.
The width of underframe 5 described in the utility model is less than 30～40 centimetres of zinc pot width.
During immersion plating, driving is connected with the hanger of this hanger, and workpiece is hung on hook, the suspender of driving a vehicle above zinc pot declines, and hanger entirety and workpiece decline, when workpiece and underframe immerse in zinc pot that zinc is bathed completely, described crossbeam is just in time parked between two strut rails of support, drives a vehicle out of service; Now, more than described crossbeam is positioned at zinc body lotion face, the workpiece on hook and the hook of described underframe and underframe below is positioned at below zinc body lotion face; Reach after the predetermined immersion plating time, under the effect of driving, described crossbeam moves to strut rail position, one end on support, exposes a zinc mostly and bathe surface in zinc pot, now at the zinc exposing, bathes surface and beats ash; Then, under the effect of driving, described crossbeam oppositely moves to the other end strut rail position on support, again exposes a zinc mostly and bathe surface in zinc pot, now at the zinc exposing, bathes surface and beats ash; Then, driving is risen, and hanger and workpiece propose zinc bath and proceed to next process.
When the utility model also comprises guide rail, support moves to the mid-way of two strut rails on guide rail; Driving is connected with the hanger of hanger, and it is upper that workpiece is hung over to hook, and out of service while walking to zinc pot top, suspender declines, and hanger entirety and workpiece decline, and when workpiece and underframe immerse in zinc pot zinc bath completely, described crossbeam is just in time placed on support; Now, more than described crossbeam is positioned at zinc body lotion face, the workpiece on hook and the hook of described underframe and underframe below is positioned at below zinc body lotion face; Reach after the predetermined immersion plating time, drive-motor starts, and support moves to strut rail place, one end on guide rail, and drive-motor is shut down, and exposes a most zinc and bathe surface in zinc pot, beats apparatus for ash and bathes the surperficial ash of beating at zinc; Then, drive-motor starts reversion, and support moves to the other end strut rail place in the other direction on guide rail along zinc pot width, and drive-motor stops, and again exposes a most zinc and bathe surface in zinc pot, beats apparatus for ash and bathes the surperficial ash of beating at zinc; Then, driving is risen, and hanger and workpiece propose zinc bath and proceed to next process.
The utility model beneficial effect is compared with prior art: zinc bath action is bathed, in zinc is bathed, moved, goes out to immersion zinc when this batch quantity hot dipping zinc hanger can complete steel member batch galvanizing under the effect of driving, can guarantee along zinc pot width, to expose most zinc body lotion faces in zinc pot when workpiece immersion plating.Especially the utility model can also be provided with guide rail, when now the workpiece on whole hanger and hanger moves along zinc pot width in zinc is bathed, can under the effect at drive-motor, realize mechanized operation, hanger operates steadily while moving between both crosspieces, and shift position is accurate.Compared with prior art, the utility model technology is conducive to realize machinery and beats ash, reduces labour intensity little, and productivity is high, improves workman's operating environment.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model plan structure schematic diagram;
Fig. 3 is the structural representation of the utility model band guide rail;
Fig. 4 is the plan structure schematic diagram of the utility model band guide rail;
In figure: 1-hanger; 2-cable wire; 3-crossbeam; 4-support; 5-underframe; 6-hook; 7-guide rail; 8-strut rail.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described, but content of the present utility model is not limited to this.
Embodiment 1: this batch quantity hot dipping zinc comprises hanger 1, crossbeam 3, support 4, underframe 5, hook 6 with hanger, hanger 1 is fixed on crossbeam 3, crossbeam 3 is connected with underframe 5 by cable wire 2, hook 6 is arranged on underframe 5, crossbeam 3 is placed on support 4, support 4 is arranged on respectively and soaks galvanizing kettle two ends, on its medium-height trestle 4, be provided with strut rail 8, the spacing of two strut rails 8 is 30 centimetres, crossbeam 3 can move between two strut rails 8 on support 4, and the width of underframe 5 is less than 30 centimetres of zinc pot width (seeing Fig. 1-2).
During immersion plating, driving is connected with the hanger of the utility model hanger, and workpiece is hung on hook 6, driving moves to zinc pot top, the suspender of driving a vehicle declines, and the workpiece on hanger and the hanger hook 6 being connected with driving suspender declines, in the time of in the underframe 5 of workpiece and hanger immerses zinc bath completely, described crossbeam 3 just in time stays between two strut rails 8 of support 4, drives a vehicle out of service; Now, more than crossbeam 3 is positioned at zinc body lotion face, the workpiece on the hook 6 of underframe 5 and underframe 5 belows and hook 6 is positioned at below zinc body lotion face; Reach after the predetermined immersion plating time, under the effect of driving, described crossbeam 3 is bathed width along zinc and is moved to one end strut rail 8 places on support 4, in zinc pot, along zinc pot width, expose a most zinc and bathe surface, now at the zinc exposing, bathe surface and complete dozen ash manipulation; Then, under the effect of driving, described crossbeam 3 is bathed width along zinc and is oppositely moved to the other end strut rail 8 places on support 4, again exposes a most zinc bathe surface in zinc pot along zinc pot width, now at the zinc exposing, bathes surface and completes dozen ash manipulation; Then, driving is risen, and hanger and workpiece propose zinc bath and proceed to next process.
Embodiment 2: this batch quantity hot dipping zinc comprises hanger 1, crossbeam 3, support 4, underframe 5, hook 6 with hanger, hanger 1 is fixed on crossbeam 3, crossbeam 3 is connected with underframe 5 by cable wire 2, hook 6 is arranged on underframe 5, crossbeam 3 is placed on support 4, support 4 is arranged on respectively zinc pot two ends, on its medium-height trestle 4, be provided with strut rail 8, the spacing of two strut rails 8 is 40 centimetres, crossbeam 3 can move between two strut rails 8 on support 4, and the width of underframe 5 is less than 40 centimetres of zinc pot width (seeing Fig. 1-2).
During immersion plating, driving is connected with the hanger of the utility model hanger, and workpiece is hung on hook 6, driving moves to zinc pot top, the suspender of driving a vehicle declines, and the workpiece on hanger and the hanger hook 6 being connected with driving suspender declines, in the time of in the underframe 5 of workpiece and hanger immerses zinc bath completely, described crossbeam 3 just in time stays between two strut rails 8 of support 4, drives a vehicle out of service; Now, more than crossbeam 3 is positioned at zinc body lotion face, the workpiece on the hook 6 of underframe 5 and underframe 5 belows and hook 6 is positioned at below zinc body lotion face; Reach after the predetermined immersion plating time, under the effect of driving, described crossbeam 3 is bathed width along zinc and is moved to one end strut rail 8 places on support 4, in zinc pot, along zinc pot width, expose a most zinc and bathe surface, now at the zinc exposing, bathe surface and complete dozen ash manipulation; Then, under the effect of driving, described crossbeam 3 is bathed width along zinc and is oppositely moved to the other end strut rail 8 places on support 4, again exposes a most zinc bathe surface in zinc pot along zinc pot width, now at the zinc exposing, bathes surface and completes dozen ash manipulation; Then, driving is risen, and hanger and workpiece propose zinc bath and proceed to next process.
Embodiment 3: hanger for this batch quantity hot dipping zinc, it comprises hanger 1, cable wire 2, crossbeam 3, support 4, underframe 5, hook 6, guide rail 7, hanger 1 is fixed on crossbeam 3, between crossbeam 3 and underframe 5, with two cable wires 2, connect, underframe 5 belows connect to be distributed with links up with 6, the bottom of support 4 is provided with running roller, support 4 is arranged on guide rail 7 by running roller, on support 4, drive-motor is installed, effect lower bracket at drive-motor can move along guide rail on guide rail by running roller, crossbeam 3 is placed on support 4, guide rail 7 is arranged on outside the two ends of zinc pot length direction, on its middle guide 7, be provided with two strut rails 8, along guide rail 7, the range between two strut rails 8 is 30 centimetres to support 4, the width of underframe 5 is less than 30 centimetres of zinc pot width (seeing Fig. 3-4).
During immersion plating, support 4 moves to the mid-way of two strut rails 8 on guide rail 7; Driving is connected with the hanger 1 of hanger, and workpiece is hung on hook 6, out of service while walking to zinc pot top, suspender declines, and hanger entirety and workpiece decline, when workpiece and underframe 5 immerse in zinc pot that zinc is bathed completely, crossbeam 3 is just in time placed on support 4, and driving is stopped; Now, more than crossbeam 3 is positioned at zinc body lotion face, underframe 5 is positioned at below zinc body lotion face; Reach after the predetermined immersion plating time, the drive-motor of installing on support 4 starts, and support 4 moves to one end strut rail 8 places on guide rail 7, and the drive-motor of installing on support 4 stops, and exposes a most zinc and bathe surface in zinc pot, beats apparatus for ash and bathes the surperficial ash of beating at zinc; Then, the drive-motor of installing on support 4 starts reversion, and support 4 moves to the other end strut rail 8 places in the other direction along zinc pot width, and the drive-motor of installing on support 4 stops, in zinc pot, again expose a zinc mostly and bathe surface, beat apparatus for ash and beat ash on zinc bath surface; Then, driving is risen, and hanger and workpiece propose zinc bath and proceed to next process.With this, operate, this utility model hanger in conjunction with mechanize beat apparatus for ash can realize zinc bathe surperficial mechanize beat ash even automatization beat ash.
Embodiment 4: hanger for this batch quantity hot dipping zinc, it comprises hanger 1, cable wire 2, crossbeam 3, support 4, underframe 5, hook 6, guide rail 7, hanger 1 is fixed on crossbeam 3, between crossbeam 3 and underframe 5, with two cable wires 2, connect, underframe 5 belows connect to be distributed with links up with 6, the bottom of support 4 is provided with running roller, support 4 is arranged on guide rail 7 by running roller, on support 4, drive-motor is installed, effect lower bracket at drive-motor can move along guide rail on guide rail by running roller, crossbeam 3 is placed on support 4, guide rail 7 is arranged on outside the two ends of zinc pot length direction, on its middle guide 7, be provided with two strut rails 8, along guide rail 7, the range between two strut rails 8 is 40 centimetres to support 4, the width of underframe 5 is less than 40 centimetres of zinc pot width (seeing Fig. 3-4).
During immersion plating, support 4 moves to the mid-way of two strut rails 8 on guide rail 7; Driving is connected with the hanger 1 of hanger, and workpiece is hung on hook 6, out of service while walking to zinc pot top, suspender declines, and hanger entirety and workpiece decline, when workpiece and underframe 5 immerse in zinc pot that zinc is bathed completely, crossbeam 3 is just in time placed on support 4, and driving is stopped; Now, more than crossbeam 3 is positioned at zinc body lotion face, underframe 5 is positioned at below zinc body lotion face; Reach after the predetermined immersion plating time, the drive-motor of installing on support 4 starts, and support 4 moves to one end strut rail 8 places on guide rail 7, and the drive-motor of installing on support 4 stops, and exposes a most zinc and bathe surface in zinc pot, beats apparatus for ash and bathes the surperficial ash of beating at zinc; Then, the drive-motor of installing on support 4 starts reversion, and support 4 moves to the other end strut rail 8 places in the other direction along zinc pot width, and the drive-motor of installing on support 4 stops, in zinc pot, again expose a zinc mostly and bathe surface, beat apparatus for ash and beat ash on zinc bath surface; Then, driving is risen, and hanger and workpiece propose zinc bath and proceed to next process.With this, operate, this utility model hanger in conjunction with mechanize beat apparatus for ash can realize zinc bathe surperficial mechanize beat ash even automatization beat ash.
Claims (5)
1. a batch quantity hot dipping zinc hanger, it is characterized in that it comprises hanger (1), crossbeam (3), support (4), underframe (5), hook (6), hanger (1) is fixed on crossbeam (3), crossbeam (3) is connected with underframe (5) by cable wire (2), hook (6) is arranged on underframe (5), it is upper that crossbeam (3) is placed on support (4), and support (4) is arranged on respectively immersion plating bath two ends.
2. batch quantity hot dipping zinc hanger according to claim 1, is characterized in that: on support (4), be provided with strut rail (8), the spacing of two strut rails (8) is 30～40 centimetres.
3. batch quantity hot dipping zinc hanger according to claim 1, it is characterized in that: comprise guide rail (7), the bottom of support (4) is provided with running roller, it is upper and mobile along guide rail (7) that support (4) is arranged on guide rail (7) by running roller, support is provided with drive-motor on (4), and guide rail (7) is arranged on the two ends of zinc pot.
4. batch quantity hot dipping zinc hanger according to claim 3, is characterized in that: it is upper that two strut rails (8) are arranged on guide rail (7), and along guide rail (7), the stroke between two strut rails (8) is 30～40 centimetres to support (4).
5. according to batch quantity hot dipping zinc hanger described in claim 1 or 3, it is characterized in that: the width of underframe (5) is less than 30～40 centimetres of zinc pot width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320741075.6U CN203582943U (en) | 2013-11-22 | 2013-11-22 | Hanger for batched hot-dip galvanizing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320741075.6U CN203582943U (en) | 2013-11-22 | 2013-11-22 | Hanger for batched hot-dip galvanizing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203582943U true CN203582943U (en) | 2014-05-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320741075.6U Expired - Fee Related CN203582943U (en) | 2013-11-22 | 2013-11-22 | Hanger for batched hot-dip galvanizing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203582943U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105525245A (en) * | 2016-01-22 | 2016-04-27 | 昆明理工大学 | Ash scraping device for hot-dip galvanizing before dip plating |
| CN105925926A (en) * | 2016-06-21 | 2016-09-07 | 桐乡市桐德电力配件有限公司 | Galvanization lifting equipment |
| CN109385593A (en) * | 2018-11-05 | 2019-02-26 | 江苏国电新能源装备有限公司 | A kind of novel hanger that upper zinc amount is less |
-
2013
- 2013-11-22 CN CN201320741075.6U patent/CN203582943U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105525245A (en) * | 2016-01-22 | 2016-04-27 | 昆明理工大学 | Ash scraping device for hot-dip galvanizing before dip plating |
| CN105525245B (en) * | 2016-01-22 | 2018-10-02 | 昆明理工大学 | With scraping apparatus for ash before a kind of galvanizing by dipping immersion plating |
| CN105925926A (en) * | 2016-06-21 | 2016-09-07 | 桐乡市桐德电力配件有限公司 | Galvanization lifting equipment |
| CN105925926B (en) * | 2016-06-21 | 2018-06-12 | 青岛永祥和环保科技有限公司 | A kind of zinc-plated hanging device |
| CN109385593A (en) * | 2018-11-05 | 2019-02-26 | 江苏国电新能源装备有限公司 | A kind of novel hanger that upper zinc amount is less |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140507 Termination date: 20141122 |
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| EXPY | Termination of patent right or utility model |